A mid-mount riding rotary mower which has a two-piece frame. The frame includes a front section that is pivotally connected to a rear section. The mower deck is carried beneath the mower between the front and rear wheels. The mower deck is attached to the front frame and follows the movement of the front wheels. The front frame includes swing arms that carry the front wheels from a first position in front of the mower to a side position for deck maintenance. In the maintenance position the deck can be removed from under the mower easily by rolling the deck forward. Either detachment of the deck or telescoping arms enable the deck to be moved out from under the mower. The deck can then be tilted up to a stable vertical orientation for maintenance of the blades.
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17. A riding self-propelled lawn mower comprising:
a front frame including front left and right wheels;
a rear frame carrying rear drive wheels;
a mower deck having at least one blade, said mowing deck supported underneath said front frame; said front frame including left
and right swing arms, said left swing arm carrying said left front wheel and said right swing arm carrying said right wheel; and said right and left swing arms being each positionable in a first state in which both right and left wheels are in front of the mower, and a second state where the right and left wheels arc outward to be beside the mower so that the deck is removable out from underneath the mower.
20. A lawn mower comprising:
at least one engine, said at least one engine operable to drive one or more blades, and a pair of rear wheels, said rear wheels depending from a rear frame of said mower;
a pair of front wheels depending from a front frame portion of said mower, said front wheels being lockable into a first forward position for operation and adapted to be arced outward to a second lateral position such that a deck can be removed for servicing a blade of said mower; and
a pair of telescoping arms secured between said rear frame and said mower deck such that said mower deck is extendable out from underneath said mower for servicing when said front wheels are in said second lateral position, and then retractable back into place underneath said mower after servicing.
21. A lawn mower comprising:
at least one engine, said at least one engine operable to drive one or more blades and a pair of rear wheels, said rear wheels depending from a rear frame of said mower;
a pair of front wheels depending from a front frame of said mower; said front frame being pivotally mounted relative to said rear frame using a pivot which is located between said front wheels and said rear wheels of said mower and also offset inwardly from each of said front and rear wheels such that a mower deck being at least partially supported underneath one of said front frame and rear frame more adequately maintains a cutting level above a ground surface during operation; and
at least one shock absorber device connected to dampen the rotation of the front frame relative to the rear frame against said pivot in response to bumps.
1. A lawn mower comprising:
at least one engine, said at least one engine operable to drive one or more blades and a pair of rear wheels, said rear wheels depending from a rear frame of said mower;
a pair of front wheels depending from a front frame of said mower; said front frame including at least one surface for supporting the feet of a user during operation of said mower, said front frame also being pivotally mounted relative to said rear frame while said mower is traversing terrain such that a mower deck being at least partially supported underneath one of said front frame and rear frame more adequately maintains a cutting level above a ground surface during operation; and
said pivotally mounted front and rear frames rotate relative to one another in a plane which is substantially normal to a longitudinal axis of said mower and said frames are pivotally mounted using a pivot which is located between said front wheels and said rear wheels of said mower and also offset inwardly from each of said front and rear wheels.
2. The mower of
3. The mower of
4. The mower of
a pair of swingable arms, each having a forward end for supporting each of said pair of front wheels, each of said swingable arms being lockable into a forward position wherein said front wheels are ready for operations, and said swingable arms being further adapted to be spread laterally in a substantially horizontal plane, while maintaining balance of the vehicle, into an outward position in which said wheels are moved out of the way so that said mower deck can be removed from underneath said one of said front and said rear frames.
5. The mower of
6. The mower of
7. The mower of
8. The mower of
a plurality of suspension members which have upper ends which are detachably secured to said front frame and said suspension members have lower ends which are attached at numerous positions about the upper surface of said deck, and a linking arm which is pivotally attached to a
rear portion of the deck surface, the other end of said linking arm being removably attachable to a bottom portion of the rear frame.
9. The mower of
10. The mower of
11. The mower of
12. The mower of
a deck raising and lowering system, said system including a pedal mounted on said front frame, said pedal, when depressed by a user rotating a front control bar which extends laterally through and is rotatably secured in a front portion of said frame;
first and second forward adjustment arms fixed at each end of, and rotating with said control bar;
first and second lateral linking members having forward ends linked to a first outwardly extended portion on each of said first and second adjustment arms and rearward ends linked to first and second corresponding rearward adjustment arms; and
all of said forward and rearward adjustment arms having a detachable suspension mechanism which is suspended down from a second outwardly extending portion on each of said first and second adjustment arms to connect to an upper portion of said deck at different locations proximate to the periphery of said upper portion of said deck.
13. The mower of
14. The mower of
15. The mower of
16. The mower of
18. The mower of
19. The mower of
22. The lawn mower of
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This application claims the priority of U.S. Provisional Application No. 60/999,515 filed Oct. 18, 2007 and U.S. Provisional Application No. 61/005,835 filed Dec. 7, 2007, the disclosures of each being incorporated herein by reference.
The disclosures herein relate generally to the field of self-propelled lawn mowers. More specifically, these disclosures relate to the field of riding mower frame construction, suspension systems, and maintenance accessibility.
The most common riding mowers have been the tractor type which either pull a mower deck or have a deck under the belly of the mower. The great shortcoming of the tractor-type mower is its lack of maneuverability. Zero-turning-radius mowers have been developed that steer through variable forward and reverse traction which is applied to the rear driving wheels. This improved maneuverability.
Traction steering mowers generally fall into two types, either a front deck mount or a mid-deck mount. Each type has its own advantages and related problems. One of the mid-mount mowers' advantages is in its compact footprint (size). Its greatest shortcoming is the difficulty of accessing the mower deck for service and maintenance, such as cleaning dirt and debris or sharpening and/or changing blades. More specifically, an operator or service technician must raise the front end of the mower vehicle off the ground, utilizing jacks or ramps to a height sufficient for a person to crawl under the mower deck for maintenance. Some of the dangers of the above include the risk of the vehicle falling on the servicing person, getting dirt or debris in that person's eyes, and the difficulty of checking for bent blades and blade tracking while in this position. Because of these difficulties, many mid-mount mower decks do not receive thorough or timely maintenance.
Several prior art patents (see U.S. Pat. No. 6,988,351) have addressed the problems associated with deck maintenance on mid-mount mowers. In one embodiment the mower deck is unlatched at the rear and the front of the mower vehicle is raised manually allowing the deck to hinge forward from the rear. In this method, the mowers front castor wheels hang over the exposed underneath side of the mower deck blocking some of the accessibility. In other embodiments of the prior art (see U.S. Pat. No. 5,475,971) hydraulic cylinders or electric screw actuators are used to power hinge the deck forward for access. The shortcomings of all these concepts include that they must be designed into the mower and cannot be retrofitted into existing mower designs and the cost of the hydraulics and/or electric components. These costs limit their use to high-end commercial mowers and exclude their use on residential class mowers.
Existing prior art mid-mount mowers use one of two basic frame and front axle designs. One type has a rigid frame with the front castor wheels solidly attached. The other type has front castor wheels mounted to an axle that pivots on the front of the rigid frame. The rigid frame design works well on smooth ground, but rides rough on uneven ground. While mowing a slope, if the ground is rough, it is common for the up-hill front wheel to lose contact with the ground. The pivoting-axle mid-mount mower has improved some of these shortcomings but it has problems of its own. Mid-mount mowers carry the deck from flexible links fastened to the mower frame. When the front wheels encounter dips or rises on the ground surface, this cannot be translated to the mower deck because the front castor wheels are attached to an axle that is pivoting on the center of the front of the mower frame. The mowing deck follows mostly the dictates of the rear wheels that haven't as yet reached these ground conditions. This causes the mower deck to dip and cut unevenly.
The product of this is usually an uneven cut or at worst ground scalping. Because of the advantages and the associated problems of the pivoting front axle, many pivoting-axle mowers have a locking pin to convert them back to a solid frame for certain mowing conditions.
The disclosed embodiments include a self-propelled lawn mower. The mower has a front frame with a pair of front wheels mounted about a castor axis and a rear frame carrying the rear drive wheels. The front frame, in embodiments, is pivotally mounted on the rear frame. A mowing deck, in embodiments, is supported under the front frame. Further, in embodiments, the front frame includes a pair of swing arms each carrying a front wheel and wherein each of said swing arms include a first position with said front wheel in front of the mower and a second position with the wheel beside the mower. Additionally, in embodiments, telescoping mower deck push arms are used to make the blade deck removable from underneath the mower.
These and other advantages of the disclosed embodiments will become apparent from the detailed description of the invention.
Mower deck 200 includes gauge wheels 260 and deck drive pulleys 262. The gauge wheels 260 carry the mower deck 200 to prevent the blades from scalping the ground only when the mower wheels 310 and 130 encounter extreme roughness in the terrain. The pulleys 262 drive individual mower blades from a belt driven by engine 120 in a manner known to those skilled in the art. Mower deck 200 also includes pivotal deck height adjustment arms 280. Adjustment arms 280 are fixed to and rotate with a shaft 282. Shaft 282 is rotated using a pedal 240 which is fixed to one end of shaft 282 to allow an operator to adjust the deck 200 mowing height using the foot pedal 240. To lessen the effort required to raise the deck by the foot pedal, an adjustable torsion spring 288 (
The forward frame 210 includes swing arms 300, which are pivotally mounted to the frame 210. The swing arms 300 each include a front wheel 310 which is mounted about a castor axis 312 at a forward end, and a pivot mount 314 at the other end. Each pivot mount comprises a bolt 314 which is received in the frame beneath. Thus, the arms are able to be outwardly and horizontally pivoted about bolts 314 from a first in-operation position shown in
The forward frame 210 includes a pivot mounting 320 that pivotally mounts the front frame 210 to the rear frame 212. The axis of pivot mounting 320 is substantially parallel to the longitudinal axis of the mower. Thus, the movement allowed is in a plane that is normal thereto. The erratic movements of the front frame 210 in response to rough terrain is controlled in part by shock absorber devices 330 (
To remove the mower deck 200 the steps include: The deck is placed in its lowest position such that the gauge wheels 260 are on the ground surface as shown in
It should be recognized that, although the deck is shown herein as being suspended underneath the front frame when in normal operation, in other embodiments it is possible that it might be suspended underneath the rear frame. In either case, the freedom provided by the pivot between the frames would benefit the leveling of the deck.
The front frame portion 210 is pivotally mounted to the rear frame 212 by pivot 320. The pivot 320, which is adapted to rotate about its longitudinal axis, can include a hub 540 and an axle 542 in a longitudinal box housing 530. Box housing 530 is also the hydraulic reservoir. The shocks 330 will tend to resist against the motion of the front frame 210 relative to the rear frame 212 and will tend to restore the frames 210 and 212 to the neutral position shown in
In use, the second embodiment works in a fashion similar to the first in that the front wheels are initially in the closed position shown in
It should be noted that it is possible in other embodiments the telescoping arms 1400 could be fixed at another location on the bottom of the mower, and that the deck could extended out another direction other than forward assuming it would clear the front and back wheels.
Those skilled in the art appreciate that variations from the specified embodiments disclosed above are contemplated herein. The description should not be restricted to the above embodiments, but should be measured by the following claims.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Aug 05 2008 | BeeLine Mowers and Equipment, LLC | (assignment on the face of the patent) | / | |||
Sep 25 2009 | GODFREY, VERN | BeeLine Mowers and Equipment, LLC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 023286 | /0967 |
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