Opposite end sections (20, 26) of a piston/cylinder drive unit (14) are clamped to longitudinally spaced apart transverse mounting beams (10, 12), by a fixed clamp parts connected to the mounting beams (10, 12) and removable clamp parts that are connected by bolts to the fixed clamp parts. The piston rod end sections (20, 26) include longitudinal passageways having outer end openings that project outwardly from the clamps. manifolds are secured to the mounting beams (10, 12) outwardly of the end openings in the piston rod end sections (20, 26). A detachable coupling connects ports in the manifold with the end openings in the piston rod end sections (20, 26). The piston cylinder drive unit (14) can be detached from the frame by first detaching the fluid couplings and then detaching the clamps which clamp the piston rod end sections (20, 26) to the mounting beams (10, 12).
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3. A reciprocating slat conveyor, comprising:
a traverse mounting beam;
three side-by-side hydraulic units, each extending longitudinally of the conveyor and transversely of the mounting beam, said drive units having end sections that are removably connected to the transverse mounting beam;
each drive unit end section including a longitudinal motive fluid passageway having an outer end opening;
a manifold outwardly of the outer end openings in the drive unit end sections, said manifold including a port for each drive unit outer end opening that is aligned with its drive unit outer end opening;
a coupling for connecting each drive unit outer end opening with its manifold port, said coupling comprising a tubular dowel having a first end portion that fits inside of the drive unit outer end opening and a second end portion that fits inside of the manifold port;
a first seal between the first end portion of each tubular dowel and its drive unit outer end portion; and
a second seal between the second end portion of each tubular dowel and its manifold port.
1. A reciprocating slat conveyor, comprising:
a transverse mounting beam;
three side-by-side hydraulic drive units, each extending longitudinally of the conveyor and transversely of the mounting beam, said piston rods having end sections that are removably connectable to the transverse mounting beam;
said transverse mounting beam including three fixed clamp parts, one for each drive unit;
three removable clamp parts, one for each fixed clamp part;
fasteners for removably connecting each removable clamp parts to a said fixed part, wherein an end part of the piston rod for each drive unit is positioned between the fixed and removable clamp parts for that drive unit, said fastener securing the clamp parts together for clamping the end parts of the piston rods to the transverse mounting beam;
each said piston rod end section including a longitudinal fluid passageway having an end opening that is positioned outwardly of the fixed and removable clamp parts for said piston rod;
a manifold secured to the mounting beam outwardly of the end openings in the piston rods end sections, said manifold including a port for each piston rod end opening, each said port confronting the end opening in its piston rod end section;
a connector for each port and piston rod end section, positioned outwardly of the fixed and removable clamp parts, for removably connecting each manifold port to the end opening in the related piston rod end section; and
whereby the manifold ports can be disconnected from the end openings in the piston rod end sections, and the removable clamp parts can be removed and the drive units can be separately moved away from the transverse mounting beam.
2. The reciprocating slat conveyor of
4. The reciprocating slat conveyor of
5. The reciprocating slat conveyor of
6. The reciprocating slat conveyor of
7. The reciprocating slat conveyor of
8. The reciprocating slat conveyor of
9. The reciprocating slat conveyor of
10. The reciprocating slat conveyor of
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This is a continuation-in-part application of Ser. No. 11/903,765, filed Sep. 24, 2007, now abandoned and entitled Drive/Frame Assembly For A Reciprocating Slat Conveyor.
This invention relates to improvements in reciprocating slat conveyors and, in particular, to the provision of an improved drive/frame assembly for a reciprocating slat conveyor.
The present invention is an improvement on the drive/frame assemblies that are disclosed by U.S. Pat. No. 4,793,469, granted Dec. 27, 1988, to Raymond K. Foster, and entitled Reduced Size Drive/Frame Assembly For A Reciprocating Floor Conveyor; and by U.S. Pat. No. 4,748,893, granted Jun. 7, 1988, to Raymond Keith Foster, and entitled Drive/Frame Assembly For A Reciprocating Floor; and by U.S. Patent Pub. No. US2007-0045085 A1, published Mar. 1, 2007, based on an application filed by Raymond Keith Foster and entitled Reciprocating Slat Conveyor.
Each of the above three patent documents discloses a drive assembly having fixed piston rods and piston heads and movable cylinder barrels to which transverse drive beams are connected. The piston rods are clamped at their outer ends to transverse mounting beams and transverse drive beams are clamped to the movable cylinders. Conveyor slats are connected to the drive beams. This has proven to be an advantageous way of constructing the drive assembly and adapting it for mounting in an installation.
There is a need for simplifying the construction of the drive/frame assembly both in terms of reducing the total number of parts and the number of kinds of parts without sacrifice in the power transmitted by the hydraulic drive units to the transverse drive beams and the conveyor slats. A principal object of the present invention is to fulfill this need.
It is an object of the invention to construct a hydraulic drive unit that is powerful and at the same time is relatively small in size and is constructed from a maximum number of common parts and a minimum number of different parts. The drive/frame assembly has been simplified and made easier to manufacture, assembly and disassemble.
One aspect of the invention is to provide a transverse mounting beam having a first, fixed clamp part secured to a mounting beam. A removable second clamp part is used with the first clamp part to clamp an end portion of a piston rod to the mounting beam. The piston rod end portion includes a central fluid passageway having an end opening. A manifold is secured to the mounting beam outwardly of the end opening in the piston rod. The manifold includes an inlet/outlet port confronting the end opening in the piston rod. A coupling is provided for detachably connecting the inlet/outlet port with the end opening in the piston rod.
According to an aspect of the invention, there is a manifold at each end of the drive assembly. Preferably, the manifolds are identical so that it is only necessary to construct one type of manifold and two of the same manifold can be used, one at each end of the drive assembly.
In preferred form, the inlet/outlet port includes a tube leading from a passageway in the manifold. The piston rod includes an externally threaded nipple at its outer end that projects outwardly beyond the fixed and removable clamp parts. The coupling is a sleeve on the tube having internal threads on its end confronting the threaded nipple. The sleeve is rotatable to engage its internal threads with the external threads on the nipple, for completing a fluid path from the fluid passageway in the manifold to the passageway in the end section of the piston rod.
In the preferred embodiment, the hydraulic drive unit comprises an elongated piston rod having first and second opposite ends and first and second opposite end sections. A central portion of the piston rod includes a piston head. An elongated cylinder barrel surrounds the piston rod and piston head and is movable axially back and forth along the piston rod and the piston head. The cylinder barrel has a first cylinder head at a first end and a second cylinder head at a second end. Each cylinder head includes an axial passageway through which an end section of the piston rod extends. A first working chamber is defined in the cylinder barrel axially between the first cylinder head and the piston head and a second working chamber is defined axially between the second cylinder head and the piston head. The piston rod includes a first axial passageway in its first end section extending from an outer end opening to at least one port in the piston head which connects the first passageway with the second working chamber. The second end section of the piston rod includes a second axial passageway that extends from an outer end opening to at least one port in the piston head which connects the second passageway with the first working chamber.
The preferred embodiment includes three side-by-side hydraulic drive units extending longitudinally of the conveyor and transversely of a pair of longitudinally spaced apart mounting beams. The piston rods have end sections that are removably connectable to the transverse mounting beams. Clamps are provided for removably connecting the end sections of the piston rod to the mounting beams. When the end sections of the piston rods are clamped to the mounting beams, externally threaded nipples extend outwardly from the ends of the piston rod end sections. A manifold is provided at each end of the drive assembly. The manifolds are connected to the mounting beams and each manifold has a port for each piston rod end section confronting the externally threaded nipple for the end section. A coupling is provided for detachably connecting each manifold port with an externally threaded nipple on a related piston rod end section. When the couplings are disconnected from the externally threaded nipples on the piston rod end sections, and the removable clamp parts are removed, the hydraulic piston units can be individually removed for service and/or replacement. Each manifold can be detached from the piston rod end sections and from fluid conduits leading to and from the manifolds, and then the manifolds can be individually removed, each from its transverse mounting beam, for servicing and/or replacement.
In preferred form, the opposite end portions of the hydraulic drive units are identical, the mounting beams are identical, the manifolds are identical and the cylinder barrels are identical. As a result, it is only necessary to manufacture one type of cylinder barrel, one type of piston end section, one type of transverse mounting beam, and one type of manifold.
Preferably, each transverse drive beam is provided with connectors for the conveyor slats which are identical except for where they are attached to the drive beams. When the three transverse drive beams are mounted on the three drive units, the connectors on the drive beams are all parallel and have fastener holes for the conveyor slats that are at a common location for all connectors. As a result, the conveyor slats can be pre-drilled at the same location on each slat to receive screw fasteners for connecting the slats to the slat connectors.
Other objects, advantages and features of the invention will become apparent from the description of the best mode set forth below, from the drawings, from the claims and from the principles that are embodied in the specific structures that are illustrated and described.
Like reference numerals and letters refer to like parts throughout the several views of the drawing, and:
The drive assembly shown by 1-4 comprises a pair of transverse mounting beams 10, 12 and three piston/cylinder drive units 14, 16, 18 secured at their opposite ends to the mounting beams 10, 12. The drive units 14, 16, 18 are parallel to each other and they extend in the conveying direction. As best shown by
Drive unit 14 includes a cylinder head 90 at one end of a cylinder barrel 92 and a cylinder head 94 at the opposite end of the cylinder barrel 92. A first working chamber 100 is formed axially between cylinder head 90 and piston head 62. A second working chamber 102 is formed axially between piston head 62 and cylinder head 98. The passageway 46 in piston rod section 20 communicates with working chamber 102 via the ports 86, 88 and the passageways 78, 80. Passageway 48 in piston rod section 26 communicates with working chamber 100 via ports 82, 84 and passageways 74, 76.
A preferred construction of the cylinder barrels 92 is shown by
Referring to
In preferred form, the transverse mounting beams 10, 12 are constructed from tubular stock having a rectangular cross sectional shape. This same tubular material is commonly used for the drive beams 120, 124, 126 and may be used for that purpose in the subject drive assembly. An end view of the stock material is shown by
In a known manner, connector members for the conveyor slats are connected to the transverse drive beams 120, 124, 126. As shown by
The power and control system for the drive assembly has identical manifolds 160, 160′ at each end of the drive assembly. The manifolds 160, 160′ are mounted on the bottoms of the mounting beams 10, 12 outwardly adjacent the openings in the outer ends of the piston rod sections 20, 22, 24 at one end of each drive unit 14, 16, 18 and 26, 28, 30 at the opposite end of each drive unit 14, 16, 18.
Referring to
The transverse drive beams 120, 124, 126 are connected to the cylinder barrels 14, 16, 18 by upper and lower clamp parts. The upper clamp parts are fixed to opposite side parts of the drive beams 120, 124, 126 in the manner disclosed by the aforementioned U.S. Pat. No. 4,793,469. The lower clamp parts are removable and are connected to the upper clamp parts by bolts, such as disclosed in U.S. Pat. No. 4,793,469. One pair of upper and lower clamps for each drive beam 120, 124, 126 includes recesses with rings and grooves that match one of the patterns of rings and grooves 110, 112, 114 on the external surface of the cylinder barrels 14, 16, 18. The second pair of clamp members for each drive beam 120, 124, 126 includes smooth recesses which engage at smooth region on the outer surface of its cylinder barrel. When the clamps are tightened, the rings and grooves on the cylinder barrel engage the rings and grooves on the upper clamp parts and this engagement prevents movement of the clamps lengthwise of the cylinder barrel 14, 16, 18.
As will be recognized by those skilled in the art, when valve V1 is in the position shown by
Valve V1 is a switching valve that switches at the end of each conveying stroke. By way of example, switching valve V1 may be the valve disclosed by U.S. Pat. No. 5,103,866, granted Apr. 14, 1992, to Raymond Keith Foster, and entitled Poppet Valve And Valve Assemblies. As is known by those skilled in the art, valve V2 is a directional control valve. When valve V2 is in one of its positions, the conveyor is operated to convey in a first direction. When valve V2 is shifted to its second position, the conveyor is operated to convey in the opposite direction. The operation of valve V2 is well described in the aforementioned Patent Publication US2007-0045085 A1.
Valves V5, V6, V8 and V9 are sequence valves. They are biased into a closed position by a spring and fluid pressure in a spring chamber. Valves V5, V6, V8, V9 include control rods R which are positioned to be contacted and depressed by ends of the cylinder barrels 92, 94, 96 moving into them. Specifically, the control rod R for valve V6 is contacted by one end of cylinder barrel 92. The control rod R for valve V5 is contacted by an adjacent end of the cylinder barrel 94. Control rod R for valve V8 is contacted by the opposite end of the cylinder barrel 94. Control rod R for valve V9 is contacted by the end of cylinder barrel 96.
When valve V3 is open (
When valve V1 is positioned to direct pressure into line L4, and valve V10 is open (
Manifolds 160, 160′ are identical so it is only necessary to describe one of them. Accordingly, manifold 160 will now be described with reference to
As shown by FIGS. 5 and 13-15, the passageways L3, L12 in the manifolds 160, 160′ have ports for each of the passageways in the piston rod end portions 20, 22, 24 and 26, 28, 30. The ports for piston rod end portions 20, 22, 24 will now be described with reference to
The outer ends of the piston rod end sections 20, 22, 24, 26, 28, 30 are removably connectable by two-part clamps to the frame structure which includes the mounting frame members 10, 12. The first part is a fixed clamp part 400 that is welded or otherwise secured to the mounting beams 10, 12. The second part is a removable part 402 that is detachably connected to the fixed part 400 by the use of bolts 404 and lock rings 406, some of which are labeled in
Referring to
As best shown by
The mounting of the drive units 14, 16, 18 will now be described. Firstly, at a common end of the drive units 14, 16, 18, a collar 56 is screwed onto the threaded outer end portion of each piston rod end section 20, 22, 24. The collar 56 is rotated until its threads make tight engagement with the threads on the piston rod end section. Then, a set screw (not shown) may be applied to a set screw socket 59, for firmly connecting the collar 56 to the threaded outer end of its piston rod end sections 20, 22, 24. At the ends of the three drive assemblies 14, 16, 18, one of the collars 43 (FIGS. 7 and 9-12) is screwed onto the threaded end portion 42 of each piston rod end sections 26, 28, 30. After the collars 56 are installed, the collars 56 are placed into the recesses 420, 422, 424, with the rings on the collars 56 in the grooves in the recesses 420, and with the rings in the recesses 420, 422, 424 within the grooves in the collars 56. When the collars 56 are properly positioned relative to the recesses 420, 422, 424, the collars 43 at the opposite ends of the drive units 14, 16, 18 are rotated to the extent necessary to align their rings with the receiving grooves in the recesses 420, 422, 424 at that end of the drive assembly. Then, the ends of the drive units 14, 16, 18 are swung towards the collars 43 to place the rings on the collars 43 into the receiving grooves in the recesses 420, 422, 424. Next, the removable clamp parts 402 at that end of the assembly are placed on the lower portions of the collars 43 and bolts 404 are installed for connecting the clamp parts 402 to the clamp part 400.
As will be appreciated, there is a interlock provided between the ends of the drive units 14, 16, 18 and the clamp parts due to the rings on the collars 43, 56 with the grooves on the recesses 420, 422, 424 and the meshing of the rings in the recesses 420, 422, 424 with the grooves on the collars 43, 56. Once the drive units 14, 16, 18 are in place, and the clamp parts are installed, and the bolts 404 are tightened, the drive units 14, 16, 18 are rigidly attached to the mounting beams 10, 12. The meshing of the rings and grooves at the ends of the drive units 14, 16, 18 prevent endwise movement of the drive units 14, 16, 18 relative to the frame structure 10, 12.
In one embodiment of the invention, the drive units 14, 16, 18 constitute longitudinal frame members that interconnect the mounting beams 10, 12. In another embodiment, separate longitudinal frame members (not shown) are provided outwardly of the two outside drive units 14, 16, 18, as shown by the aforementioned U.S. Pat. No. 4,793,469. These longitudinal frame members are connected at their ends to the mounting beams 10, 12. In this embodiment, the rings and grooves need only be applied to one end of the drive units 14, 16, 18. The opposite end can be smooth and they may be held in place by smooth clamps, such as disclosed in U.S. Pat. No. 4,793,469.
Referring to
Referring to
Valve V4 is like valve V10. It includes a spring that biases it into a closed position, shown by
Referring now to FIGS. 5 and 46-53, when valves V1, V2 are in the positions illustrated, pressure from P will be communicated through valve V2 to line L9. Pressure from line L9 will enter line L10 and close valve V3 (
At the opposite end of the drive assembly, valve V7 is open because line L6, line L14 and the path through valve V2 are connected to tank T. Valve V10 is closed because line L11, line L14 and a connected path through valve V2 are connected to tank T. Oil in chamber 102 of drive unit 18 is traveling through the passageway in piston rod end portion 24 and into and through valve V7. From there the oil moves through line L5, through line L4, and through a connected path in valve V1, to tank T. The oil is blocked by valve V8 from flowing through valve V8. Oil in chamber 102 of drive unit 16 moves through the passageway in piston rod end portion 22 to and through a valve V8, through valve V7, through line L5, through line L4 and through a connected path in valve V1, to tank T. The oil is blocked by valve V9 from flowing through valve V9. Oil in chamber 102 of drive unit 14 moves through the passageway in piston rod end portion 20, through valve V9, through valve V8, through valve V7, through line L5, through line L4, and through a connected path in valve V, to tank T. The oil is blocked by valve V10 from moving through valve V10. At this time, all drive units 14, 16, 18 are moving towards manifold 160′.
Referring to
When valve V1 is switched, pressure from source P will be connected to line L4, line L5 and valve V10. Line L1, line L14 and valve V4 will be connected to tank T. Working chamber 102 in drive unit 14 will be connected to pressure via the passageway in piston rod end portion 20, valve V10, line L4 and a connected path through valve V1. This pressure will also open valve V9 and connect working chamber 102 in drive unit 16 to pressure via the passageway in piston rod end portion 22. Further, the pressure will open valve V8, so that the pressure will move through the passageway in piston rod end portion 24 into the working chamber 102 for drive unit 18. Valve V3 is connected to pressure via line L10 and this moves its valve plug into a closed position. Valve V4 is connected to pressure via line L14 and this moves the valve plug in valve V4 into an open position. The oil in working chamber 36 moves through the passageway in piston rod end portion 30 and moves through valve V4, then through line L14 and then through line L1, and then through a connected path in the valve V1 to tank T. Return oil flow from working chamber 100 in drive unit 16 is blocked by valve V6 until the moving component of drive unit 18 contacts the control rod R for valve V6 and mechanically moves the valve V6 into an open position. When this happens, oil flows out from the working chamber 100 in drive unit 16 through the passageway in piston rod end portion 26, then through valve V6, through valve V4, through line L14, through line L1, and then through the connector path in valve V1, on to tank T. While this is happening, valve V5 is closed and oil movement out of drive unit 14 is blocked. However, a moving component of drive unit 16 contacts the control rod R for valve V5, and mechanically moves valve V5 into an open position, oil in working chamber 100 for drive unit 14 will flow through the piston rod end portion 14, then through open valve V5 (V3 is closed), then through open valve V6, and then through valve V4, and then through line L14, and through line L1, through the connected path in valve V1 and onto tank T.
As known by persons skilled in the art, directional valve V2 will reverse pressure in return between lines L7, L8 and lines L9, L14. In the position illustrated, pressure in line L8 is connected by valve V2 to line L9. Line L14 is connected to line L7 which in turn is connected to tank T. When valve V2 is shifted into its second position, pressure in line L8 is connected to line L14. Line L9 is connected to line L7 which as mentioned is connected to tank T. As will be appreciated by persons skilled in the art, the system will operate in the above-described manner but with the direction of conveyor movement reversed. In the reverse direction operation the valve V4 provides the function of valve V10. It blocks flow from drive unit 18 to tank T via line L14 and line L1. The path through valve V4 is closed and the returning oil leaving drive unit 18 must move through valve V6, and then through valve V5, then through valve V3, and line L1, and through the connected path in valve V1 to tank T.
As shown by
The end portion 508 of the tubular dowel 500 is slideable axially into and out from its port in the manifold. The seal rings 522, 524 move with the tubular dowel 500 as it is moved into and out from the manifold port. Seal rings 526, 528 do not move. They are stationary relative to the piston rod end portions 20, 22, 24. End portion 510 of tubular dowel 500 moves endwise into and out from the end portion 512 in the passageways 516, 518, 520 and moves relative to the seal rings 526, 528. Despite this movement, the seal rings 522, 524 seal against leakage between the tubular dowel 500 and the manifold port and between the tubular dowel end portion 510 and the walls of the passageway sections 512.
Referring to
When it is desired to disconnect a drive unit 14, 16, 18, the opposite ends of the piston rod end portions 20, 22, 24 and 26, 28, 30 are first disconnected from their manifolds. Then, they are disconnected from the end members of the mounting frame. This is quite easily done. First, the bolts 530 are removed and the collars 520 are slid sideways off from the tubular dowels 500. Then, the tubular dowels 500 are slid endwise into the passageway end portions 512 in the piston rod end portions 14, 16, 18 and 20, 22, 24. This sliding can occur until the radial flange 506 is against the end surface 522 on the piston rod end portion. As shown by
The illustrated embodiments are only examples of the present invention and, therefore, are non-limitive. It is to be understood that many changes in the particular structure, materials and features of the embodiments may be made without departing from the spirit and scope of the invention. Therefore, it is our intention that our patent rights are not to be limited by the particular embodiments that are illustrated and described herein but rather are to be determined by the claims which follow interpreted in accordance with the established principles of patent claim construction.
Foster, Randall Mark, Stout, Kenneth A., Cook, John Scott
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Sep 19 2008 | Keith Manufacturing Co. | (assignment on the face of the patent) | / | |||
May 28 2009 | FOSTER, RANDALL MARK | KEITH MANUFACTURING CO | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 022781 | /0847 | |
May 28 2009 | COOK, JOHN S | KEITH MANUFACTURING CO | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 022781 | /0847 | |
May 28 2009 | STOUT, KENNETH A | KEITH MANUFACTURING CO | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 022781 | /0847 |
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