An ink jet printer with a transportation device which transports a print medium along a first direction, first and second ink jet heads, and a head moving device. The first ink jet head has a first nozzle line with a plurality of nozzles aligned along a direction intersecting with the first direction. The second ink jet head has a second nozzle line with a plurality of nozzles aligned along a direction intersecting with the first direction. The head moving device moves the first ink jet head with respect to the second ink jet head along a direction intersecting with the first direction, between a first positional relationship, where the first and second nozzle lines overlap each other along a second direction perpendicular to the first direction, and a second positional relationship, where the first nozzle line and the second nozzle line do not overlap each other along the second direction.
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1. An ink jet printer, comprising:
a transportation device that transports a print medium along a first direction within a predetermined plane;
a first ink jet head having a first nozzle line, wherein the first nozzle line has a plurality of nozzles for discharging ink, and the nozzles of the first nozzle line are aligned along a direction which intersects with the first direction within the predetermined plane;
a second ink jet head having a second nozzle line, wherein the second nozzle line has a plurality of nozzles for discharging ink, and the nozzles of the second nozzle line are aligned along a direction which intersects with the first direction within the predetermined plane; and
a head moving device that moves the first ink jet head with respect to the second ink jet head along a direction which intersects with the first direction within the predetermined plane, between a first positional relationship and a second positional relationship,
wherein in the first positional relationship, the first nozzle line and the second nozzle line overlap each other along a second direction which is perpendicular to the first direction within the predetermined plane, and each of the nozzles of the first nozzle line and of the second nozzle line are mutually offset along the second direction, and
in the second positional relationship, the first nozzle line and the second nozzle line do not overlap along the second direction, in contrast to the first positional relationship.
2. The ink jet printer as in
in the second positional relationship, the first nozzle line and the second nozzle line do not overlap each other along the second direction.
3. The ink jet printer as in
the nozzles of the first nozzle line are aligned along the second direction within the predetermined plane.
4. The ink jet printer as in
the nozzles of the second nozzle line are aligned along the second direction within the predetermined plane.
5. The ink jet printer as in
the head moving device moves the first ink jet head with respect to the second ink jet head along the second direction.
6. The ink jet printer as in
the first ink jet head is offset from the second ink jet head along the first direction.
7. The ink jet printer as in
the first ink jet head and the second ink jet head are located at the same height.
8. The ink jet printer as in
the first ink jet head has an elongated shape along the second direction, and the second ink jet head has an elongated shape along the second direction.
9. The ink jet printer as in
a length of the first ink jet head along the second direction is equal to a length of the second ink jet head along the second direction.
10. The ink jet printer as in
the head moving device moves either one of the first ink jet head and the second ink jet head along the direction which intersects with the first direction within the predetermined plane and does not move the other ink jet head.
11. The ink jet printer as in
the head moving device has a screw engaged with the first ink jet head, and an actuator that rotates the screw in order to move the first ink jet head with respect to the second ink jet head along the direction which intersects with the first direction within the predetermined plane.
12. The ink jet printer as in
the nozzles of the first nozzle line are aligned along the second direction with a predetermined uniform gap therebetween, and
the nozzles of the second nozzle line are aligned along the second direction with the predetermined uniform gap therebetween.
13. The ink jet printer as in
in the first positional relationship, the nozzles of the first nozzle line and of the second nozzle line are alternately aligned along the second direction.
14. The ink jet printer as in
a nozzle pattern of the first ink jet head is identical to a nozzle pattern of the second ink jet head.
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The present application claims priority based on Japanese Patent Application 2006-181780 filed on Jun. 30, 2006, the contents of which are hereby incorporated by reference within this application.
The present invention relates to an ink jet printer that discharges ink from an ink jet head to print an image on a print medium transported within a predetermined plane. Particularly, the present invention relates to an ink jet printer having a line-type ink jet head in which nozzles are aligned in a direction intersecting with a print medium transporting direction within the predetermined plane.
In a line-type ink jet printer, the resolution of a printed image is determined by the pitch of the nozzles of the ink jet head. The resolution can be increased by narrowing the pitch of the nozzles. However, if the pitch of the nozzles is narrowed, both the productivity and yield of the ink jet head deteriorate. Thus, the amount by which resolution is increased by narrowing the pitches is limited.
U.S. Pat. No. 6,749,279, for example, discloses an ink jet head that is tilted with respect to an axis that is perpendicular to a printing surface of a print medium as a center(see, for example, FIG. 4 of that document). In this case, the space between adjacent two nozzles along the widthwise direction of the print medium can be reduced. Accordingly, the print resolution can be increased.
Also, Japanese Application Publication No. 6-15826, for example, discloses the following serial printer. In this serial printer, two ink jet heads are mounted in the carriage. The nozzle surface of one of the ink jet heads is tilted along the print medium transporting direction (see, for example, FIG. 7 of that document). In this case, a space between the ink droplets discharged by one of the ink jet heads can be filled with an ink droplet discharged by the other ink jet head. Accordingly, the resolution can be doubled.
As described above, various technologies for realizing higher resolutions have been developed. On the other hand, the inventor of the present invention wishes to reduce the length of the line-type ink jet head (the length of the widthwise direction of a print medium) as much as possible. This is because as the length of the ink jet head increases, the yield of the ink jet head deteriorates. However, if the length of the ink jet head is reduced, printing on a wide print medium cannot be performed.
The present specification provides a technology capable of realizing both high resolution printing and printing on a wide print medium by using a short ink jet head.
The inventor of the present invention focuses on the high resolution that is required for a relatively small print medium (e.g., a photo and a postcard), and the low resolution high-speed printing that is required for a relatively large print medium. The technology disclosed by the present specification was invented with such printing requirements in mind.
An ink jet printer disclosed by the present specification has a transportation device, a first ink jet head, a second ink jet head, and a head moving device. The transportation device transports a print medium along a first direction within a predetermined plane. The first ink jet head has a first nozzle line. The first nozzle line has a plurality of nozzles for discharging ink. The nozzles of the first nozzle line are aligned along a direction intersecting with the first direction within the predetermined plane. The second ink jet head has a second nozzle line. The second nozzle line has a plurality of nozzles for discharging ink. The nozzles of the second nozzle line are aligned along a direction intersecting with the first direction within the predetermined plane. The head moving device moves the first ink jet head with respect to the second ink jet head along a direction intersecting with the first direction within the predetermined plane, between a first positional relationship and a second positional relationship. In the first positional relationship, the first nozzle line and the second nozzle line overlap each other along a second direction perpendicular to the first direction within the predetermined plane, and each of the nozzles of the first nozzle line and of the second nozzle line are mutually offset along the second direction. In the second positional relationship, the first nozzle line and the second nozzle line do not overlap each other along the second direction, in contrast to the first positional relationship.
When the first ink jet head and the second ink jet head are in the first positional relationship, the first nozzle line and the second nozzle line overlap each other along the second direction (however, the nozzles of the first nozzle line and the nozzles of the second nozzle line are mutually offset along the second direction). In the area where the first nozzle line and the second nozzle line overlap each other, the space between the ink droplets discharged from the nozzles of one of the nozzle lines can be filled by an ink droplet discharged from a nozzle of the other nozzle line. As a result, high-resolution printing can be realized.
When the first ink jet head and the second ink jet head are in the second positional relationship, the area in which the two nozzle lines overlap each other along the second direction is smaller than that in the first positional relationship. Specifically, the combined length of the two nozzle lines along the second direction is longer than that in the first positional relationship. Therefore, printing can be performed on a wide print medium.
Even when using two relatively short ink jet heads, high-resolution printing can be performed on a relatively small print medium by disposing these ink jet heads in the first positional relationship. On the other hand, printing can be performed on a relatively large print medium by disposing the two ink jet heads in the second positional relationship. According to this technology, higher resolutions can be realized, and printing can be performed on a wide print medium by using short ink jet heads.
It should be noted that in the second positional relationship the first nozzle line and the second nozzle line may overlap each other along the second direction, or may not overlap. In the first case, in the area where these nozzle lines overlap with each other, each nozzle of both the first nozzle line and the second nozzle line may or may not be mutually offset along the second direction.
The printer 100 further has a pair of transportation rollers 4 and a pair of paper discharging rollers 5. The pair of transportation rollers 4 is disposed on the upstream side of the platen 3 in a paper-transporting direction. The transportation rollers 4 hold the paper 99 therebetween and feed it onto the platen 3. The pair of paper discharging rollers 5 is disposed on the downstream side of the platen 3 in the paper-transporting direction. The paper discharging rollers 5 sandwich the paper 99 fed onto the platen 3 and discharge the paper 99. It should be noted that the upper roller of the pair of paper discharging rollers 5 (the roller abutting against the top surface of the paper 99 (the surface on which an image is printed as described hereinafter)) is a spur roller that has a small contact area with the paper 99.
A pump 7 supplies ink from an ink cartridge 9 via a tube 8 to each of the ink jet heads 1, 2. Although
Next, a nozzle pattern formed in the ink jet head 1 is described. In the present embodiment, the nozzle pattern of the ink jet head 1 is identical to a nozzle pattern of the ink jet head 2. Hereinafter, the nozzle pattern of the ink jet head 1 is mainly described.
As shown in
As shown in
As shown in
A screw shaft 11 is engaged with the ink jet head 1 along the longitudinal direction. The chassis of the ink jet printer 100 (not shown) is provided with a head moving motor 13 that rotates the screw shaft 11 to move the ink jet head 1. The ink jet head 1 can move between a low quality printing position shown in
As shown in
As described above, in the low quality printing position of the present embodiment, each first nozzle line 1b of the ink jet head 1 and each second nozzle line 2b of the ink jet head 2 do not overlap with each other in the widthwise direction. However, in the low quality printing position, a part of the first nozzle lines 1b in the vicinity of the left end of the ink jet head 1 (an end portion on the left side in
In the high quality printing position shown in
Although not shown in the figure, a pair of guides is provided on a paper tray that stores the paper 99 transferred onto the platen 3 by the transportation rollers 4. A fixed guide is provided at a position corresponding to the left side of the paper tray in
Next, the configuration of the control system of the ink jet printer 100 is explained.
Once the image data is input to the input interface 47, a control part 30 that has the abovementioned configuration drives the pump 7 and ink jet heads 1, 2 and discharges the ink from each nozzle 10 while transporting the paper 99 by driving the print medium feeding motor 41. Accordingly, an image corresponding to the image data is printed on the paper 99.
Furthermore, in the case in which the input data of the input interface 47 contains data for specifying image quality, or in the case in which desired image quality is specified through the operation panel 45, the control part 30 executes the following operations. Specifically, the control part 30 drives the head moving motor 13 in order to move the ink jet head 1 to the abovementioned high quality printing position or the abovementioned low quality printing position in response to the specified quality. It should be noted that when paper 99 that has the same width as an L-size picture or a postcard is specified as the type of paper, the control part 30 may move the ink jet head 1 to the high quality printing position. When paper 99 that has a wider width is specified, the control part 30 may move the ink jet head 1 to the low quality printing position.
The drive signal to be input to each of the ink jet heads 1, 2 (i.e., a drive signal for a known actuator, which is not shown, is provided so as to correspond to each nozzle 10) may vary depending on whether or not the ink jet head 1 is disposed at the high quality printing position or the low quality printing position.
When the ink jet head 1 is disposed at the high quality printing position, the discharge of the ink droplets from the nozzles 10 may be controlled so as to produce smaller ink droplets than when the ink jet head 1 is disposed at the low quality printing position.
In the ink jet printer 100 of the present embodiment, if the ink jet heads 1, 2 are disposed at the high quality printing position, the first nozzle lines 1b of the ink jet head 1 and the second nozzle lines 2b of the ink jet head 2 overlap. The nozzles 10 of each of the ink jet heads 1, 2 are disposed alternately in the overlapping area. As a result, the space between the nozzles 10 along the widthwise direction is equal to half the space P between the nozzles 10 in each nozzle line along the widthwise direction. Therefore, if the ink jet heads 1, 2 are disposed at the high quality printing position, the resolution will be twice the resolution obtained when the ink jet heads are disposed at the low quality printing position, whereby a high-quality image can be printed.
For this reason, when each of the ink jet heads 1, 2 corresponds to a resolution of, for example, 600 dpi, an image can be printed at a resolution of 1200 dpi. Although it is possible to technically produce a 1200-dpi class ink jet head, the yield thereof is deteriorated. In the present embodiment, a 1200-dpi image can be printed using ink jet heads 1, 2 with a resolution of 600 dpi, with these ink jet heads being easily produced and having a good yield. As a result, the yield of the ink jet heads can be improved and production costs can be reduced.
In the ink jet printer 100 of the present embodiment, it is not necessary to tilt the ink jet heads in order to perform high-resolution printing, as is the case for the conventional ink jet printer technologies described. For example, in the case of U.S. Pat. No. 6,749,279, the ink jet head needs to be disposed at an inclination angle of 60° in order to double the resolution. In this case, the length of the ink jet head is significantly increased in the paper-transporting direction. The size of the device increases. Moreover, in the case of, for example, Japanese Application Publication No. 6-15826, across tilted ink jet head the height of the nozzles varies. The distance between a nozzle disposed at a high position and the paper increases. When the distance between the nozzle and the paper is large, sometimes printing is not performed well. In the present embodiment, since the ink jet heads 1, 2 do not have to be disposed on a tilt; an image can be stably formed on the paper 99. In the present embodiment, it is preferable not to dispose the ink jet heads on a tilt as an image can be stably formed, however the technology of the present embodiment can be applied to a printer in which an ink jet head is disposed on a tilt.
Moreover, except for the presence of a screw hole with which the screw shaft 11 is engaged, the ink jet heads 1, 2 have the same configuration as each other. Therefore, two acceptable ink jet heads can be selected from a number of ink jet heads already produced. A screw hole may be formed on one of the ink jet heads to obtain the ink jet head 1, and the other ink jet head may be taken as the ink jet head 2. Therefore, in the present embodiment, the yield of the ink jet heads can be improved and production costs can be reduced.
In the ink jet printer 100, if the ink jet heads 1, 2 are disposed in the low quality printing position, each of the first nozzle lines 1b and each of the second nozzle lines 2b do not overlap each other. Specifically, the nozzles 10 of each first nozzle line 1b and the nozzles 10 of each second nozzle line 2b do not overlap in the widthwise direction. Accordingly, an image can be printed on wide paper 99. In a line printer type ink jet head, the longer the ink jet head, the worse the yield. In the ink jet printer 100 of the present embodiment, relatively short ink jet heads 1, 2 are used so that an image can be printed on wide paper 99 equivalent to JIS-A4 size paper (portrait orientation). Therefore, the yield of the ink jet heads can be further improved and the production costs can be further reduced.
There is a relatively small number of requests for printing an image on wide paper 99 at high resolution. High-resolution color printing is performed mainly on small paper 99 such as photo type paper. In the ink jet printer 100 of the present embodiment, the ink jet head 1 is moved as described above, whereby the operation of printing an image on the relatively large sheet of paper 99 at normal resolution (e.g., 600 dpi) and the operation of printing an image on the relatively small paper 99 at high resolution (e.g., 1200 dpi) can be selectively executed.
Furthermore, the ink jet head 1 is moved by rotating the screw shaft 11, thus the ink jet head 1 can be accurately disposed at the abovementioned high quality printing position or the abovementioned low quality printing position. Also, the configuration of the movement mechanism of the ink jet head 1 can be simplified by using the screw shaft 11.
In the above-described embodiment, the ink jet head 2 is fixed, while the ink jet head I is moved. However, the ink jet head 1 may be fixed, and the ink jet head 2 may be moved. As schematically shown in
In the above-described embodiment, the ink jet heads 1, 2 have the same configuration as each other. However, as schematically shown in
Furthermore, in the above-described embodiment, two ink jet heads 1, 2 (or 101, 102) are used. However, three or more ink jet heads may be used. For example, as schematically shown in
As schematically shown in
As described above, the technology of the present embodiment can also be applied to a printer in which ink jet heads 401 and 402 are disposed on a tilt, as shown in
The ink jet heads 401, 402 are tilted with respect to an axis perpendicular to the printing surface of the paper 99 as a center. A screw shaft 411 is engaged with the ink jet head 401 along the longitudinal direction. The chassis of the ink jet printer (not shown) is provided with a head moving motor 413 that rotates the screw shaft 411 to move the ink jet head 401. The ink jet head 401 can move in the longitudinal direction thereof by rotating the head moving motor 413.
In the state shown in
Specific examples of the present invention are described above in detail, but these examples are merely illustrative and place no limitation on the scope of the patent claims. The technology described in the patent claims also encompasses various changes and modifications to the specific examples described above.
Furthermore, the technical elements explained in the present specification and drawings provide technical value and utility either independently or through various combinations. The present invention is not limited to the combinations described at the time the claims are filed. In addition, the purpose of the examples illustrated by the present specification and drawings is to satisfy multiple objectives simultaneously, and satisfying any one of those objectives gives technical value and utility to the present invention.
Patent | Priority | Assignee | Title |
Patent | Priority | Assignee | Title |
6749279, | Nov 30 2001 | Ricoh Company, LTD | Inkjet recording device capable of controlling ejection timing of each nozzle individually |
JP615826, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Jun 29 2007 | Brother Kogyo Kabushiki Kaisha | (assignment on the face of the patent) | / | |||
Aug 22 2007 | UMEDA, TAKAICHIRO | Brother Kogyo Kabushiki Kaisha | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 019877 | /0707 |
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