A power supply adapter is provided. The power supply adapter includes a power converter circuit configured to generate a regulated voltage signal. The power converter circuit includes a rectifier coupled with ac power blades. A regulator circuit is coupled with the rectifier. A transformer is coupled with the regulator circuit. The transformer includes a primary and a secondary. The transformer is coupled with the regulator circuit via the primary. An output circuit is coupled with the secondary of the transformer. The output circuit includes an output capacitor. A flexible contact is coupled with each of a first and a second printed circuit board and flexibly biased to couple with a proximate end of the ac power blades. The adapter includes an EMI shield substantially surrounding a connector receptacle. The power converter circuit can include a forward or a flyback power converter. The transformer can include a planar format transformer coupled with the first or the second PCB. The transformer can include a metallic core of a ferrite material. The transformer core can be coupled with the EMI shield to provide thermal spreading. The adapter can include an enclosure for housing the power converter circuit. The enclosure includes a thermally conductive potting material substantially filling an empty space of an interior of the enclosure.
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43. A power supply adapter comprising:
a power converter circuit configured to generate a regulated voltage signal, the power converter circuit including,
a rectifier coupled with ac power blades;
a regulator circuit coupled with the rectifier;
a transformer coupled with the regulator circuit, the transformer including a primary and a secondary, the transformer being coupled with the regulator circuit via the primary; and
a flexible contact coupled with each of a first and a second printed circuit board and flexibly biased to couple with a proximate end of the ac power blades.
22. A power supply adapter comprising:
a power converter circuit configured to generate a regulated voltage signal, the power converter circuit including,
a rectifier coupled with ac power blades;
a regulator circuit coupled with the rectifier;
a transformer coupled with the regulator circuit, the transformer including a primary and a secondary, the transformer being coupled with the regulator circuit via the primary;
an output circuit coupled with the secondary of the transformer; and
a flexible contact coupled with each of a first and a second printed circuit board and flexibly biased to couple with a proximate end of the ac power blades.
1. A power supply adapter comprising:
a power converter circuit configured to generate a regulated voltage signal, the power converter circuit including,
a rectifier coupled with ac power blades;
a regulator circuit coupled with the rectifier;
a transformer coupled with the regulator circuit, the transformer including a primary and a secondary, the transformer being coupled with the regulator circuit via the primary;
an output circuit coupled with the secondary of the transformer, the output circuit including an output capacitor; and
a flexible contact coupled with each of a first and a second printed circuit board and flexibly biased to couple with a proximate end of the ac power blades.
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This patent application claims priority under 35 U.S.C. 119(e) of the co-pending U.S. Provisional Pat. App. No. 60/963,477, filed Aug. 3, 2007, entitled “INTEGRATED ENCLOSURE FOR POWER CONVERTERS”, which is hereby incorporated by reference.
The present invention relates to the field of power supplies. More particularly, the present invention relates to an integrated enclosure for a power supply adapter.
In many applications a power supply apparatus includes a separate enclosure for housing a pair of AC power blades and also includes another container for enclosing the electrical components of a power converter circuit. The current power converters poorly and inefficiently utilize the three-dimensional space of the enclosure for housing the power converter. This leads to a poor watt per cubic inch ratio for the power converter. Current power converters also make inefficient uses of the enclosure for EMI shielding and thermal dissipation.
Accordingly, it is desirable to create an integrated enclosure for a power converter circuit with a greatly increased efficiency and cost.
In accordance with a first aspect of the present invention, a power supply adapter is provided. The power supply adapter includes a power converter circuit configured to generate a regulated voltage signal. The power converter circuit includes a rectifier coupled with AC power blades. A regulator circuit is coupled with the rectifier. A transformer is coupled with the regulator circuit. The transformer includes a primary and a secondary. The transformer is coupled with the regulator circuit via the primary. An output circuit is coupled with the secondary of the transformer. The output circuit includes an output capacitor. A flexible contact is coupled with each of a first and a second printed circuit board and flexibly biased to couple with a proximate end of the AC power blades.
The adapter can include an EMI shield of a sheet of conductive material substantially surrounding a connector receptacle. The EMI shield is coupled between the first and the second PCB. The EMI shield can include a metallic sheet or a metallic sheet mesh. The power converter circuit can include a forward or a flyback power converter. The transformer can include a planar format transformer coupled with the first or the second PCB. The transformer can include a metallic core of a ferrite material. The transformer core can be coupled with the EMI shield to provide thermal spreading.
The adapter can include an enclosure of a first section including a predominately planar structure, the AC power blades, the first and the second printed circuit board (PCB) and a second section of the enclosure coupled with the first section. The first and the second PCB include a connector receptacle coupled in between. The second section includes a predominately cubical structure for enclosing the power converter circuit. The enclosure includes a thermally conductive potting material substantially filling an empty space of an interior of the enclosure.
In yet another embodiment of the invention, a captured power cable is substituted in place of the connector receptacle. In still another embodiment, the interface can comprise a flat outer periphery of the first section and a recessed edge of the second section for securely coupling the first section with the second section.
Other features of the present invention will become apparent from consideration of the following description taken in conjunction with the accompanying drawings.
The novel features of the invention are set forth in the appended claims. However, for purposes of explanation, several embodiments of the invention are set forth in the following figures.
In the following description, numerous details and alternatives are set forth for the purpose of explanation. However, one of ordinary skill in the art will realize that the invention can be practiced without the use of these specific details. In other instances, well-known structures and devices are shown in block diagram form in order not to obscure the description of the invention with unnecessary detail.
The first section 202 includes a raised periphery surrounding the predominately planar structure. The predominately planar structure provides a platform suitable for attaching the first and the second PCB 230, 232 and attaching elements of the power converter circuit 215 that will be described below. In an exemplary embodiment, the first section 202 comprises a generally rectangular shape, here shown with rounded corners. In an alternative embodiment, the first section 202 can comprise a generally circular shape. In still another embodiment, the first section 202 can comprise various other shapes that can couple with an appropriately shaped second section 204. The first section 202 preferably comprises a suitable durable non-metallic, electrically insulating material. In an exemplary embodiment, first section 202 comprises a plastic material. The plastic material can include a property that allows a high thermal dissipation through the wall of the first section 202. A thickness of the wall of the first section 202 can be chosen to suit a specific design requirement. In an exemplary embodiment, the thickness of the wall of the first section 202 comprises 1.8 mm.
The openings 207 for receiving the AC power blades 206 preferably comprise fitted holes. In this way, the openings 207 and the first section 202 provide support for attaching the AC power blades 206 to the first section 202. The AC power blades 206 comprise prongs or terminals made of a suitable durable conductor. In an exemplary embodiment, the AC power blades 206 comprise a metal. A person of skill in the art will appreciate the variety of possible metals suitable for the AC power blades 206. In an alternative embodiment, the first section 202 can include a ground prong or ground terminal (not shown) in addition to the AC power blades 206. The ground terminal can be supported by forming an additional opening in the first section 202. The first section 202 can be formed using methods known to a person of skill in the art such as by a molding or an extrusion process. Further, the first section 202 can include a layer of conductive material applied on an interior surface of the first section 202 to provide additional EMI shielding.
The first PCB slot 239 comprises a pair of raised edges 238 protruding from the first section 202. The second PCB slot 241 comprises a corresponding pair of raised edges 240 protruding from the first section 202. The pairs of raise edges 238 and 240 provide surfaces for receiving and supporting the first and the second printed circuit boards 230, 232. The first and the second PCB slots 239, 241 are formed on the interior surface of the predominately planar structure of the first section 202. The first and the second PCB slots 239, 241 are preferably configured on the first section 202 opposite and parallel to each other.
The first and the second printed circuit board 230, 232 preferably comprise planar, predominately rectangular structures of a size appropriate for fitting securely within the first and the second PCB slots 239, 241. The first and the second PCB 230, 232 include a first and a second spring contact 233, 234 respectively coupled therewith. Typically, the first and the second PCB 230, 232 comprise a non-conductive substrate patterned with conductive pathways or traces. The first and the second PCB 230, 232 provide a mechanical support and an electrical interconnection for electronic components of the power converter circuit 215 which are mounted thereon. The electrical interconnection of the electronic components of the power converter circuit 215 is provided by the conductive traces. The mechanical support is provided by holes or vias formed on the first and second PCBs 230, 232. The first and the second PCB 230, 232 are configured opposite and parallel to each other when the first and the second PCB 230, 232 are attached within the first and second PCB slots 239, 241.
The first and the second spring contacts 233, 234 comprise suitable conductors coupled on a periphery of the first and the second PCB 230, 232. The first and the second spring contacts 233, 234 are flexibly biased to securely couple with a proximate end 206A of the AC power blades 206. The first and the second spring contacts 233, 234 provide an electrical coupling of the AC power source through the AC power blades 206 to the power converter circuit 215. The first and the second spring contacts 233, 234 comprise a suitable flexible, durable and conductive material. In an exemplary embodiment, the spring contacts 233, 234 comprise a metallic material of appropriate thickness.
The connector receptacle 210 comprises an interface for receiving and attaching with a power connector (not shown). The connector receptacle 210 is coupled with the first and the second PCB 230, 232. The connector receptacle 210 includes conductive leads 212A-D for providing a regulated DC voltage signal to the attached power connector. In an exemplary embodiment, the connector receptacle comprises a universal serial bus (USB) receptacle. A person of skill in the art can appreciate that other types of connector receptacles for receiving other types of power connectors can be substituted for the USB connector receptacle 210.
The EMI shield 224 comprises a rigid or semi-rigid sheet of conductive material for providing a barrier for EMI generated by the power converter circuit 215. The EMI shield 224 can also provide structural support for the connector receptacle 210 and the electronic components of the power converter circuit 215. The EMI shield 224 is coupled with the first and the second PCB 230, 232. The EMI shield 224 substantially surrounds the connector receptacle 210 and prevents EMI transfer from the power converter circuit 215 ‘up-line’ through the attached power connector (not shown). Further, the EMI shield 224 inhibits EMI from radiating to a surrounding area beyond the adapter 200. The EMI shield 224 comprises any of a variety of conductive materials known to a person of skill in the art. In an exemplary embodiment, the EMI shied 224 comprises a metallic material. The metallic material can comprise a type of sheet metal, or alternatively a sheet mesh. Further, the EMI shield 224 provides a thermal shielding and thermal dissipation function by radiating thermal energy generated by the power converter circuit 215. In one embodiment, the EMI shield 224 can be coupled with the ferrite core of the output transformer 216 to provide a thermal spreading function.
The second section 204 of the enclosure 201 generally includes a predominately cubical structure 204 having a uniform interior surface. The second section 204 includes the aperture 208 in alignment with the connector receptacle 210. The aperture 208 allows access for the connector receptacle 210 to receive the power connector (not shown). The second section 204 provides a suitable structure for enclosing the first section 202 including the attached components described above. In one embodiment, the second section 204 can include a thermally conductive potting material that substantially fills an empty space of an interior of the second section 204 and the enclosure 201. The potting material can thermally couple heat from heat sources, such as the output transformer 216 to the EMI shield 224 from which it can radiate into an air channel of the connector receptacle 210. In an alternative embodiment, the second section 204 can comprise a generally cylindrical shape. In still another embodiment, the second section 204 can comprise various other shapes that can couple with an appropriately shaped first section 202. The second section 204 comprises a suitable durable non-metallic, electrically insulating material. In an exemplary embodiment, second section 204 comprises a plastic material. The plastic material can include a property that allows a high thermal dissipation through the wall of the second section 204. A thickness of the wall of the second section 204 can be chosen to suit a specific design requirement. In an exemplary embodiment, the thickness of the wall of the second section 204 comprises 1.8 mm.
In an alternative embodiment, the second section 204 can include a first and a second set of PCB slots (not shown) each comprising a first and a second pair of fitted slots each comprising a pair of raised edges protruding from the interior surface of the second section 204. The first and the second set of PCB slots (not shown) provide surfaces for receiving and supporting the first and the second PCB 230, 232. The first and the second set of PCB slots (not shown) can be configured on the interior surfaces of the second section 204 that are opposing each other so that the first pair of fitted slots are configured opposite and parallel to each other and the second pair of fitted slots are also configured opposite and parallel to each other.
The second section 204 can be formed using methods known to a person of skill in the art such as by a molding or an extrusion process. Further, the second section 204 can include a layer of conductive material applied on the interior surface to provide additional EMI shielding.
As shown in
The first section 302 of the enclosure 301 is similar to the previous embodiment and comprises a predominately planar structure. The first section 302 generally includes the AC power blades 306, openings 307 for receiving the AC power blades 306, a first and a second printed circuit board (PCB) 330, 332, respectively, a first and a second PCB slot 339, 341, respectively, a power converter circuit 315 (
The first section 302 includes a raised periphery surrounding the predominately planar structure. The predominately planar structure provides a platform suitable for attaching the first and the second PCB 330, 332 and attaching elements of the power converter circuit 315 that will be described below. In an exemplary embodiment, the first section 302 comprises a generally rectangular shape, here shown with rounded corners. In an alternative embodiment, the first section 302 can comprise a generally circular shape. In still another embodiment, the first section 302 can comprise various other shapes that can couple with an appropriately shaped second section 304. The first section 302 comprises a suitable durable non-metallic, electrically insulating material. In an exemplary embodiment, first section 302 comprises a plastic material. The plastic material can include a property that allows a high thermal dissipation through the wall of the first section 302. A thickness of the wall of the first section 302 can be chosen to suit a specific design requirement. In an exemplary embodiment, the thickness of the wall of the first section 302 comprises 1.8 mm.
The openings 307 for receiving the AC power blades 306 preferably comprise fitted holes. In this way, the openings 307 and the first section 302 provide support for attaching the AC power blades 306 to the first section 302. The AC power blades 306 comprise prongs or terminals made of a suitable durable conductor. In an exemplary embodiment, the AC power blades 306 comprise a metal. A person of skill in the art will appreciate the variety of possible metals suitable for the AC power blades 306. In an alternative embodiment, the first section 302 can include a ground prong or ground terminal (not shown) in addition to the AC power blades 306. The ground terminal can be supported by forming an additional opening in the first section 302. The first section 302 can be formed using methods known to a person of skill in the art such as by a molding or an extrusion process. Further, the first section 302 can include a layer of conductive material applied on an interior surface of the first section 302 to provide additional EMI shielding.
The first and the second PCB slots 339, 341 are similar to the previous embodiment. The first PCB slot comprises a pair of raised edges 338 protruding from the first section 302. The second PCB slot 341 comprises a corresponding pair of raised edges 340 protruding from the first section 202. The pairs of raise edges 338 and 340 provide surfaces for receiving and supporting the first and the second printed circuit boards 330, 332. The first and the second PCB slots 339, 341 are formed on the interior surface of the predominately planar structure of the first section 302. The first and the second PCB slots 339, 341 are preferably configured on the first section 302 opposite and parallel to each other.
The first and the second printed circuit board 330, 332 preferably comprise planar, predominately rectangular structures of a size appropriate for fitting securely within the first and the second PCB slots 339, 341. The first and the second PCB 330, 332 include a first and a second spring contact (not shown) respectively coupled therewith similar to the previous embodiment. Typically, the first and the second PCB 330, 332 comprise a non-conductive substrate patterned with conductive pathways or traces. The first and the second PCB 330, 332 provide a mechanical support and an electrical interconnection for electronic components of the power converter circuit 315 which are mounted thereon. The electrical interconnection of the electronic components of the power converter circuit 315 is provided by the conductive traces. The mechanical support is provided by holes or vias formed on the first and second PCBs 330, 332. The first and the second PCB 330, 332 are configured opposite and parallel to each other when the first and the second PCB 330, 332 are attached within the first and second PCB slots 339, 341.
The first and the second spring contacts (not shown) comprise suitable conductors coupled on a periphery of the first and the second PCB 330, 332. The first and the second spring contacts are flexibly biased to securely couple with a proximate end of the AC power blades 306. The first and the second spring contacts provide an electrical coupling of the AC power source through the AC power blades 306 to the power converter circuit 315. The first and the second spring contacts comprise a suitable flexible, durable and conductive material. In an exemplary embodiment, the spring contacts comprise a metallic material of appropriate thickness.
The captured power cable 310 comprises an interface for coupling with an output node (not shown) of the power converter circuit 315. The captured power cable 310 generally includes a first and a second power conductor 315, 316, an outer sheath 312, an integrated mounting screw 311, and a mounting nut 314. A person of skill in the art will appreciate that the captured power cable 310 can further include other features which are not shown such as, a twisted pair data line, a drain wire, a conductive braid and a foil cover. The captured power cable 310 is coupled with the first and the second PCB 330, 332 via the power conductors 315, 316 for providing a regulated DC voltage signal to an electronic device attached with the captured power cable 310. In an exemplary embodiment, the captured power cable 310 comprises a universal serial bus (USB) capture power cable. A person of skill in the art can appreciate that other types of captured power cables can be substituted for the USB captured power cable 310.
The EMI shield 324 is similar to the previous embodiment and comprises a rigid or semi-rigid sheet of conductive material for providing a barrier for EMI generated by the power converter circuit 315. The EMI shield 324 can also provide structural support for the electronic components of the power converter circuit 315. The EMI shield 324 is coupled with the first and the second PCB 330, 332. The EMI shield 324 substantially surrounds the captured power cable 310 and prevents EMI transfer from the power converter circuit 315 ‘up-line’ through the captured power cable 310 to the attached electronic device. Further, the EMI shield 324 inhibits EMI from radiating to a surrounding area beyond the adapter 300. The EMI shield 324 comprises any of a variety of conductive materials known to a person of skill in the art. In an exemplary embodiment, the EMI shied 324 comprises a metallic material. The metallic material can comprise a type of sheet metal, or alternatively a sheet mesh. Further, the EMI shield 324 provides a thermal shielding and thermal dissipation function by radiating thermal energy generated by the power converter circuit 315. In one embodiment, the EMI shield 324 can be coupled with the ferrite core of the output transformer 316 to provide a thermal spreading function.
The second section 304 of the enclosure 301 generally includes a predominately cubical structure 304 having a uniform interior surface. The second section 304 includes the aperture 308 in alignment with the captured power cable 310. The aperture 308 allows access for the captured power cable 310 and provides an attachment structure for the integrated mounting screw 311, and the mounting nut 314. The second section 304 provides a suitable structure for enclosing the first section 302 including the attached components described above. In one embodiment, the second section 304 can include a thermally conductive potting material that substantially fills an empty space of an interior of the second section 304 and the enclosure 301. The potting material can thermally couple heat away from heat sources, such as the output transformer 316 to the EMI shield 324. In an alternative embodiment, the second section 304 can comprise a generally cylindrical shape. In still another embodiment, the second section 304 can comprise various other shapes that can couple with an appropriately shaped first section 302. The second section 304 comprises a suitable durable non-metallic, electrically insulating material. In an exemplary embodiment, second section 304 comprises a plastic material. The plastic material can include a property that allows a high thermal dissipation through the wall of the second section 304. A thickness of the wall of the second section 304 can be chosen to suit a specific design requirement. In an exemplary embodiment, the thickness of the wall of the second section 304 comprises 1.8 mm.
In an alternative embodiment, the second section 304 can include a first and a second set of PCB slots (not shown) each comprising a first and a second pair of fitted slots each comprising a pair of raised edges protruding from the interior surface of the second section 304. The first and the second set of PCB slots (not shown) provide surfaces for receiving and supporting the first and the second PCB 330, 332. The first and the second set of PCB slots (not shown) can be configured on the interior surfaces of the second section 304 that are opposing each other so that the first pair of fitted slots are configured opposite and parallel to each other and the second pair of fitted slots are also configured opposite and parallel to each other.
The second section 304 can be formed using methods known to a person of skill in the art such as by a molding or an extrusion process. Further, the second section 304 can include a layer of conductive material applied on the interior surface to provide additional EMI shielding.
As shown in
The first section 402 of the enclosure 401 generally comprises a predominately planar structure and includes the AC power blades 406, openings 407 for receiving the AC power blades 406, and spring contacts 433, 434.
The predominately planar structure of the first section 402 includes a flat outer periphery 402A. In an exemplary embodiment, the first section 402 includes a generally rectangular shaped outer periphery 402A, here shown with rounded corners. In an alternative embodiment, the first section 402 can include a generally circular shaped outer periphery. In still another embodiment, the first section 402 can comprise various other shapes that can couple with an appropriately shaped second section 404. The first section 402 comprises a suitable durable non-metallic, electrically insulating material. In an exemplary embodiment, first section 402 comprises a plastic material. The plastic material can include a property that allows a high thermal dissipation through the wall of the first section 402. A thickness of the wall of the first section 402 can be chosen to suit a specific design requirement. In an exemplary embodiment, the thickness of the wall of the first section 402 comprises 1.8 mm.
The openings 407 for receiving the AC power blades 406 preferably comprise fitted holes. In this way, the openings 407 and the first section 402 provide support for attaching the AC power blades 406 to the first section 402. The AC power blades 406 comprise prongs or terminals made of a suitable durable conductor. In an exemplary embodiment, the AC power blades 406 comprise a metal. A person of skill in the art will appreciate the variety of possible metals suitable for the AC power blades 406. In an alternative embodiment, the first section 402 can include a ground prong or ground terminal (not shown) in addition to the AC power blades 406. The ground terminal can be supported by forming an additional opening in the first section 402. The first section 402 can be formed using methods known to a person of skill in the art such as by a molding or an extrusion process. Further, the first section 402 can include a layer of conductive material applied on an interior surface of the first section 402 to provide additional EMI shielding.
The first and the second spring contacts 433, 434, respectively, comprise suitable conductors coupled to the interior surface of the first section 402. The first and the second spring contacts 433, 434 are coupled to the first section 402 to protrude outwardly from the interior surface. The first and the second spring contacts 433, 434 are flexibly biased to securely couple with contact pads 435, 436 that are described below. The first and the second spring contacts 433, 434 provide an electrical coupling of the AC power source through the AC power blades 406 to the contact pads 435, 436 on a first and a second PCB that are described below. The first and the second spring contacts 433, 434 comprise a suitable flexible, durable and conductive material. In an exemplary embodiment, the spring contacts 433, 434 comprise a metallic material of appropriate thickness.
The second section 404 of the enclosure 401 generally includes a predominately cubical structure 404, a first and a second printed circuit board (PCB) 430, 432, respectively, a first and a second set of PCB slots 439, 441, a power converter circuit 415 (
The first set of PCB slots 439 comprises a first and a second pair of raised edges 438A and 438B protruding from an interior surface of the second section 404. The second set of PCB slots 441 comprises a corresponding first and a second pair of raised edges 440A and 440B protruding from the interior surface of the second section 404. The pair of raised edges 438A, 438B, 440A, 440B provide surfaces for receiving and supporting the first and the second PCB 430, 432. The first and the second set of PCB slots 439, 441 can be configured on the interior surfaces of the second section 404 that are opposing each other so that the first and second pair of raised edges 438A, 438B are configured opposite and parallel to each other. Likewise, the first and second pair of raised edges 440A, 440B can be configured opposite and parallel to each other.
The first and the second printed circuit board 430, 432 preferably comprise planar, predominately rectangular structures of a size appropriate for fitting securely within the first and the second set of PCB slots 439, 441. The first PCB 430 includes a first and a second contact pad 435, 436 coupled therewith. Typically, the first and the second PCB 430, 432 comprise a non-conductive substrate patterned with conductive pathways or traces. The first and the second PCB 430, 432 provide a mechanical support and an electrical interconnection for electronic components of the power converter circuit 415 which are mounted thereon. The electrical interconnection of the electronic components of the power converter circuit 415 is provided by the conductive traces. The mechanical support is provided by holes or vias formed on the first and second PCBs 430, 432. The first and the second PCB 430, 432 are configured opposite and parallel to each other when the first and the second PCB 430, 432 are attached within the first and second set of PCB slots 439, 441.
The first and the second contacts pads 433, 434 comprise suitable conductors coupled on a periphery of the first PCB 430 that is closest to the interface 405. The first and the second contact pads 435, 436 provide an electrical coupling of the AC power source through the AC power blades 406 and the spring contacts 433, 434 to the power converter circuit 415. The first and the second contact pads 435, 436 comprise a suitable durable and conductive material. In an exemplary embodiment, the contact pads 435, 436 comprise a metallic material of appropriate thickness.
The connector receptacle 410 comprises an interface for receiving and attaching with the power connector (not shown). The connector receptacle 410 is coupled with the first and the second PCB 430, 432. The connector receptacle 410 includes conductive leads (not shown) for providing a regulated DC voltage signal to the attached power connector. In an exemplary embodiment, the connector receptacle comprises a universal serial bus (USB) receptacle. A person of skill in the art can appreciate that other types of connector receptacles for receiving other types of power connectors can be substituted for the USB connector receptacle 410.
In an alternative embodiment, a captured power cable (not shown) can be configured with the adapter 400 similar to the captured power cable 310 described above (
The EMI shield 424 comprises a rigid or semi-rigid sheet of conductive material for providing a barrier for EMI generated by the power converter circuit 415. The EMI shield 424 can also provide structural support for the connector receptacle 410 and the electronic components of the power converter circuit 415. The EMI shield 424 is coupled with the first and the second PCB 430, 432. The EMI shield 424 substantially surrounds the connector receptacle 410 and prevents EMI transfer from the power converter circuit 415 ‘up-line’ through the attached power connector (not shown). Further, the EMI shield 424 inhibits EMI from radiating to a surrounding area beyond the adapter 400. The EMI shield 424 comprises any of a variety of conductive materials known to a person of skill in the art. In an exemplary embodiment, The EMI shied 424 comprises a metallic material. The metallic material can comprise a type of sheet metal, or alternatively a sheet mesh. Further, the EMI shield 424 provides a thermal shielding and thermal dissipation function by radiating thermal energy generated by the power converter circuit 415. In one embodiment, the EMI shield 424 can be coupled with the ferrite core of the output transformer 416 to provide a thermal spreading function.
The second section 404 can be formed using methods known to a person of skill in the art such as by a molding or an extrusion process. Further, the second section 404 can include a layer of conductive material applied on the interior surface to provide additional EMI shielding.
As shown in
While the invention has been described with reference to numerous specific details, one of ordinary skill in the art will recognize that the invention can be embodied in other specific forms without departing from the spirit of the invention. Thus, one of ordinary skill in the art will understand that the invention is not to be limited by the foregoing illustrative details, but rather is to be defined by the appended claims.
Roohparvar, Bob, Sharifipour, Bahman, Telefus, Mark, Gapuz, Rowell, Du, Hongwei, Sy, Richard
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