A construction method of solar battery modules by which solar battery modules are fixed using a fixing member, including: connecting a first frame body of a solar battery module between a pedestal and a to-be connected portion on a side opposite to a side of a plate-like portion extending outward farther than the pedestal with respect to an axis of the fixing member; sliding the fixing member to a position of a structural member such as a rafter along the first frame body; fixing the fixing member to a support member by the plate-like portion extending outward farther than the pedestal; and connecting a first frame body of a second solar battery module different from the first solar battery module between the pedestal and the to-be connected portion on a side identical to a side of the plate-like portion extending outward farther than the pedestal with respect to the axis.
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1. A construction method of solar battery modules by which solar battery modules are fixed to a predetermined support member by using a fixing member,
the solar battery modules, each including a polygonal solar battery panel main body and a first frame body supporting a side extending in a predetermined direction of the solar battery panel main body,
the fixing member, that is shorter in a longitudinal direction than the first frame body, including
a to-be connected portion, integral to the fixing member, configured to restrict an upward movement of the first frame body,
a pedestal configured to restrict a downward movement of the first frame body restricted by the to-be connected portion from moving upward,
a portion connecting the pedestal and the to-be connected portion and configured to restrict an outward movement of each solar battery module in a direction perpendicular to a longitudinal direction of the first frame body and along a surface of the solar battery module restricted from moving downward and upward by the pedestal and the to-be connected portion through the first frame body, and
a plate-like portion, integral to the fixing member, extending outward farther than either one of sides of the pedestal with respect to the portion connecting the pedestal and the to-be connected portion, both sides of the portion connecting the pedestal and the to-be connected portion being configured to support the first frame body,
the construction method of solar battery modules comprising:
connecting the first frame body of a first solar battery module included in the solar battery modules between the pedestal and the to-be connected portion on a side opposite to a side of the plate-like portion extending outward farther than the pedestal with respect to an axis of the fixing member, while maintaining the to-be connected portion at being integral to the fixing member, and thereafter;
sliding the fixing member to a predetermined position along the first frame body;
fixing the fixing member to the support member with the plate-like portion extending outward farther than the pedestal; and
connecting the first frame body of a second solar battery module included in the solar battery modules different from the first solar battery module between the pedestal and the to-be connected portion on a side identical to a side of the plate-like portion extending outward farther than the pedestal with respect to the axis, while maintaining the to-be connected portion at being integral to the fixing member.
2. The construction method of solar battery modules according to
the first frame body on a ridge-side of the first solar battery module is connected, and thereafter,
the first frame body on an eaves-side of the second solar battery module is connected.
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This is a divisional application of application Ser. No. 11/536,000 filed on Sep. 28, 2006, which claims priority upon Japanese Patent Application No. 2005-358534 filed on Dec. 13, 2005, of which are herein incorporated by reference.
1. Field of the Invention
The present invention relates to a construction method of solar batter modules.
2. Background of the Invention
A conventional solar battery module can be mounted directly on a roofboard without the use of a roofing agent. As shown in
However, the conventional solar battery module is integrally created with joint portions 62 for mounting a frame body thereof on the roof board 31. Therefore, in some cases the position of the rafters which support the roofboard 31 at predetermined intervals and the position of the joint portion 62 of the solar battery module are not aligned with each other, which creates problems such as the joint portion 62 not being fixed to the rafter and the deterioration of the fixing strength of the solar battery module.
The eaves-side frame body 60 and the ridge-side frame body 61 of the solar battery module have different shapes, complicated machining operation is required to form the joint portion 62, which connects to an increase the cost.
Hence, it is an object of the present invention to provide a construction method of solar battery modules by which a fixing member for fixing solar battery modules can be more securely fixed.
A construction method of solar battery modules according to the present invention by which solar battery modules are fixed to a predetermined support member by using a fixing member, the solar battery modules, each including a polygonal solar battery panel main body and a first frame body supporting a side extending in a predetermined direction of the solar battery panel main body, the fixing member including a to-be connected portion configured to restrict an upward movement of the first frame body, a pedestal configured to restrict a downward movement of the first frame body restricted by the to-be connected portion from moving upward, a portion connecting the pedestal and the to-be connected portion and configured to restrict an outward movement of each solar battery module in a direction perpendicular to a longitudinal direction of the first frame body and along a surface of the solar battery module restricted from moving downward and upward by the pedestal and the to-be connected portion through the first frame body, and a plate-like portion extending outward farther than either one of sides of the pedestal with respect to the portion connecting the pedestal and the to-be connected portion, both sides of the portion connecting the pedestal and the to-be connected portion being configured to support the first frame body, comprises: connecting the first frame body of a first solar battery module included in the solar battery modules between the pedestal and the to-be connected portion on a side opposite to a side of the plate-like portion extending outward farther than the pedestal with respect to an axis of the fixing member; and thereafter, sliding the fixing member to a predetermined position along the first frame body; fixing the fixing member to the support member with the plate-like portion extending outward farther than the pedestal; and connecting the first frame body of a second solar battery module included in the solar battery modules different from the first solar battery module between the pedestal and the to-be connected portion on a side identical to a side of the plate-like portion extending outward farther than the pedestal with respect to the axis. Further, in the construction method of solar battery modules according to the present invention, the first frame body on a ridge-side of the first solar battery module may be connected, and thereafter, the first frame body on an eaves-side of the second solar battery module may be connected.
According to the present invention, the position of the fixing member can freely be moved with respect to the first frame body. Therefore, when fixed to a roofboard of a roof as the support member, the fixing member can be slid and mounted into a position where there is a structure member such as a rafter which supports the roofboard at predetermined intervals, and thereby can be mounted more securely, which enables the solar battery module to be fixed more securely. Since the first frame bodies adjacent to each other across an axis between the pedestal and the to-be connected portion are connected with each other, the adjacent two first frame bodies can be fixed by the fixing member, the labor required for mounting the solar battery module can be reduced, and any solar battery module can be fixed to the support member.
Movement-restricting means configured to restrict relative movement between the first frame body and the fixing member in a direction perpendicular to a sliding direction of the fixing member may also be provided. In such a manner, the fixing member can freely slide along the first frame body, while the relative movement in the perpendicular direction can be restricted. As a result, for example, the fixing member can be mounted near a predetermined target position of the solar battery module, and the solar battery module can be fixed at the time of mounting while the fixing member is in a state where it does not disconnect from the first frame body, and therefore, the labor required for mounting the solar battery module can be reduced.
The first frame bodies of the solar battery module are connected between the pedestal and the to-be connected portion on both sides across an axis. Therefore, the first frame bodies are connected such that cross section shapes of the first frame bodies disposed adjacent to each other are symmetrical to each other. In such a manner, the shape of the first frame body is symmetric and the same with respect to the eaves-side and ridge-side, parts of the first frame body and molds of the first frame body can be commonly used, which can lead the reduction of cost of the solar battery module main body.
The adjacently disposed first frame bodies can be connected to each other through the fixing member, and by fixing the fixing member, any solar battery module can be fixed to the structural member (support member).
Movement-restricting means including an engaging portion formed on the first frame body and a to-be engaged portion formed on the fixing member may also be provided. In such a manner, the first frame body and the fixing member are engaged with each other though the engaging portion and the to-be engaged portion, and therefore, the relative movement of the first frame body in a direction perpendicular to a longitudinal direction can be restricted. As compared with butting objects only, it is possible to prevent the solar battery module main body from disconnecting even when a force in a direction opposite to a direction from the butting object is applied by the engagement. For example, when the engaging portion formed on the first frame body and the to-be engaged portion formed on the fixing member are in a hook shape and are engaged in a resilient manner, they can be engaged at predetermined positions without insertion from the end surface of the first frame body thereof. Therefore, the labor required for mounting the solar battery module can be reduced. On the other hand, when the engaging portion formed on the first frame body and the to-be engaged portion formed on the fixing member are engaged in an L-shape, the first frame body is supposed to be slid from the end surface and moved to predetermined positions. These portions in an L-shape can be fixed more securely as compared to those in a hook shape.
The height of the pedestal of the fixing member may be adjusted by the height-adjusting pedestal. It enables the upper-and-lower as well as left-and-right connection of module cables required between the solar battery modules, and therefore, the labor required for mounting the solar battery module can be reduced. By adjusting the height of the fixing member, the solar battery module is consistent in appearance with its surroundings and does not defile the aesthetics. Ventilation can be secured at the lower portion of the solar battery module frame body, which can prevent the power generating efficiency from decreasing due to the temperature rise of the solar battery module.
The solar battery module frame body may further comprise a second frame body which supports an edge different from the edge supported by the first frame body of the solar battery panel. In such a manner, the solar battery module can be formed into a polygonal shape, and further, the shape of the second frame body is symmetric. Therefore, the left and right parts of the second frame body and molds of the second frame body can be commonly used, which can lead the reduction of cost of the solar battery module.
According to the present invention, a construction method of solar battery modules that can be more securely fixed by a fixing member for fixing solar battery modules can be provided.
The above and other objects of the present invention will become readily apparent by reference to the following detailed description when considered in conjunction with the accompanying drawings wherein:
An embodiment of a solar battery module frame body which is the best mode for carrying out the invention will be explained based on the drawings.
As shown in
As shown in
Next, the first frame bodies 1 will be explained based on
Each of the fixing members 3 is laterally long and has a rectangular shape, and a vertical cross piece is provided as a reinforcing member at the center between upper and bottom sides inside of the rectangular shape. Since the vertical side and the center reinforcing side of the rectangular shape can adjust the height as a height adjusting pedestal 14, the height of the solar battery module main body 9 can be adjusted. Two main body fixing screw holes 25 are formed in a depth direction extending from the bottom side to the right side of the rectangular shape for fixing the fixing member 3. Further, a T-shape with an axis extending upward from the center of the upper side of the rectangular shape is provided, and there are to-be connected portions 11 extending from both sides of the upper side of the T-shape. There is an L-shaped to-be engaged portion 13 with an opening at the bottom side provided on the slightly lower left side from the center of the vertical side of the T-shape. There is a recessed frontage dressing cover recess 20 at a location slightly inside the left side of the upper side of the rectangular shape. The material of the fixing member 3 is aluminum extrusion material or stainless steel, and its color is silver.
There is cutoff rubber 4 at the bottom of the fixing member 3. The cutoff rubber 4 prevents rain from leaking from the main body fixing screw 5. Further, there is an effect of absorbing the pits and projections on the surface of the roof. The material of the cutoff rubber 4 is butyl rubber, and its color is black.
As shown in
Next, as shown in
As shown in
As shown in
As shown in
According to the solar battery module frame body of the embodiment, the position of the fixing member 3 can be moved freely with respect to the first frame body 1. Therefore, when the fixing member 3 is fixed to the roofboard 31 of the roof, the fixing member 3 is slid to a position where there is the structure member 32, such as the rafter which supports the roofboard 31 at predetermined intervals, and then mounted at that position, the fixing member 3 can be mounted more securely, and the solar battery module can be fixed more securely. Since the first frame bodies 1 which are adjacent to each other through the fixing member 3 are connected to each other by the connecting portion 10 and the to-be connected portion 11, the adjacent two first frame bodies 1 can be fixed by the fixing member 3, the labor required for disposing the solar battery module can be reduced, and any solar battery module can be fixed to a roof.
Further, according to the solar battery module frame body of the embodiment, the shape of the first frame body 1 is symmetric with respect to the eaves-side and ridge-side and is the same, parts of the first frame body 1 and molds of the first frame body 1 can be commonly used, and the cost of the solar battery module main body 9 can be reduced.
Further, according to the solar battery module frame body of the embodiment, the connecting portion 10 of the first frame body 1 and the to-be connected portion 11 of the fixing member 3 can connect the first frame bodies 1 which are adjacently disposed, and the fixing member 3 is fixed. With this, any solar battery module can be fixed to the structure member 32 (e.g., rafter). For example, as the shape of the connecting portion, there is a case where the connecting portion 10 is concave in shape and the to-be connected portion 11 is convex in shape, and a case where the connecting portion 10 is convex in shape and the to-be connected portion 11 is concave in shape.
Further, since the solar battery module frame body of the embodiment is engaged by the engaging portion 12 formed on the first frame body 1 and the to-be engaged portion 13 formed on the fixing member 3, the relative movement in a direction perpendicular to the longitudinal direction of the first frame body 1 can be restricted. As compared with butting objects only, it is possible to prevent the solar battery module main body 9 from disconnecting even when a force acting in the direction opposite from the butting object is applied by the engagement. For example, when the engaging portion 12 formed on the first frame body 1 and the to-be engaged portion 13 formed on the fixing member 3 have hook shapes and they are engaged resiliently, since they can be engaged at predetermined positions without insertion from the end surface of the first frame body 1, the labor required for disposing the solar battery module can be reduced. When the engaging portion 12 formed on the first frame body 1 and the to-be engaged portion 13 formed on the fixing member 3 are engaged by the L-shapes, they are slid from the end surface of the first frame body 1 and moved to predetermined positions, but they can be fixed more securely as compared with the hook shape.
Although the present invention has been explained based on the preferred embodiments, the invention is not limited to these embodiments, and the invention can variously be modified and the design can be changed within a range not departing from the subject matter of the invention as shown below.
That is, although the first frame body 1 and the fixing member 3 have the engaging portion 12 and the to-be engaged portion 13 in the embodiment, a fixing member 40 as shown in
The fixing member 40 has a shape such that the length of a T-shape of the fixing member 3 is adjusted so that the conventional solar battery module 41 can be sandwiched, and the fixing member 40 has a connecting portion 42. The material of the fixing member 40 is an aluminum extrusion material, and its color is silver.
A fixing member 43 shown in
The fixing member 43 has a shape such that the length of a T-shape of the fixing member 3 is adjusted so that the conventional solar battery module 44 can be sandwiched, and the fixing member 43 has a connecting portion 42. There is a solar battery module frame body having a hook-shaped to-be engaged portion 46 at a location corresponding to the height of the engaging portion 45 of the conventional solar battery module 44 below the upper side of the T-shaped eaves-side. The material of the fixing member 43 is an aluminum extrusion material, and its color is black.
Further, the fixing member 3 may be a fixing member 50 as shown in
Further, as shown in
It is readily apparent that the above-described embodiments have the advantage of wide commercial utility. It should be understood that the specific form of the invention hereinabove described is intended to be representative only, as certain modifications within the scope of these teachings will be apparent to those skilled in the art. Accordingly, reference should be made to the following claims in determining the full scope of the invention.
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