A mounting tray for a supporting and electrical component relative to an opening in a wall can include a rear wall that defines an opening. A side wall can extend outwardly from the rear wall and collectively define a pocket with the rear wall. An outer flange can extend around the side wall from a first location at the side wall to a second location at an outer perimeter. The outer flange can slope at a non-orthogonal angle from the first location to the second location. The outer perimeter of the outer flange can be offset inboard of the opening in the wall in an installed position.
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1. A mounting tray for supporting an electrical component relative to an opening in a wall of a building, the mounting tray comprising:
a rear wall defining an opening;
a side wall extending outwardly from the rear wall and collectively defining a pocket with the rear wall; and
an outer flange extending around the side wall from a first location at the side wall to a second location at an outer perimeter of the outer flange, wherein the outer flange slopes at a non-orthogonal angle from the first location to the second location and wherein the outer perimeter of the outer flange is offset inboard of the opening in the wall in an installed position, wherein a first alignment aperture is formed through the outer flange, the first alignment aperture being spaced to permit tool access therethrough so as to engage a set screw associated with a mud ring that supports the mounting tray in the installed position.
14. A method for installing an electrical component relative to an opening in a wall, the method comprising:
providing a mounting tray having a rear wall, a side wall and an outer flange, the side wall extending outwardly from the rear wall to an outer lip and collectively defining a pocket with the rear wall, the outer flange emerging from the side wall a distance offset from the outer lip such that the outer lip protrudes outwardly relative to the outer flange;
securing the mounting tray relative to a mud ring;
subsequently locating drywall around a perimeter of the outer flange;
applying tape across the flange and surrounding drywall;
applying setting compound over the tape and onto at least a portion of the drywall such that the setting compound provides a flush transition from the outer lip to the drywall;
securing an electrical outlet within the pocket; and
securing an outboard plate to the mounting tray, the outboard plate having a substantially flush elevation relative to the outer lip.
20. A mounting tray assembly for supporting an electrical component relative to an opening in a wall of a building, the mounting tray assembly comprising:
a mounting tray including:
a rear wall defining an opening;
a side wall extending outwardly from the rear wall to a lip having an outer face, the side wall and rear wall collectively defining a pocket; and
an outer flange extending around the side wall from a first location at the side wall to a second location at an outer perimeter of the outer flange, wherein the outer flange slopes at a non-orthogonal angle from the first location to the second location and wherein the outer perimeter of the outer flange is offset inboard of the opening in the wall in an installed position; and
an installation cap including:
an inboard wall and an outboard wall separated by a ledge, the installation cap configured to be at least partially inserted into the pocket of the mounting tray such that the ledge rests on the outer face of the lip, the installation cap providing a barrier to inhibit setting compound from entering the pocket during installation of the mounting tray.
2. The mounting tray of
3. The mounting tray of
4. The mounting tray of
5. The mounting tray of
6. The mounting tray of
7. The mounting tray of
8. The mounting tray of
9. The mounting tray of
10. The mounting tray of
11. The mounting tray of
12. The mounting tray of
13. The mounting tray of
15. The method of
securing an electrical box to a wall stud; and
securing the mud ring to the electrical box with a fastener.
16. The method of
passing a tool through an aperture defined through the outer flange of the mounting tray;
loosening the fastener that secures the mud ring relative to the electrical box;
rotating the mud ring and therefore the mounting tray relative to the electrical box until a desired orientation is reached; and
tightening the fastener.
17. The method of
applying the tape such that it spans from the outer flange, across a gap defined between the mounting plate and the drywall, to the drywall.
18. The method of
positioning a cap into the pocket prior to applying the setting compound, the cap providing a barrier to inhibit the setting compound from spilling into the mounting tray at a location inboard of the outer lip.
19. The method of
sanding the setting compound to attain a seamless transition from the outer lip to the drywall.
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This application claims the benefit and priority of 61/081,598, filed Jul. 17, 2008. The entire disclosure of the above application is incorporated herein by reference.
The present disclosure relates to a mounting plate for mounting electrical components such as switch plates in a substantially flush orientation relative to a surrounding surface such as a wall.
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
Electrical components such as electrical switches, sockets and the like are typically provided on walls of commercial and residential buildings as is well known in the art. Electrical switches for example tend to be installed on the wall at a height convenient for a user to easily manipulate. In many examples, sockets and other outlets such as cable TV jacks for example tend to be installed lower on the wall. Nevertheless, in either case, a cover plate is typically provided that is secured around the switch (socket etc.) to provide a transition from the switch to the surrounding wall. Such cover plates can protrude outwardly relative to the wall. In some examples this configuration can lead to an unfinished appearance.
A mounting tray for a supporting and electrical component relative to an opening in a wall can include a rear wall that defines an opening. A side wall can extend outwardly from the rear wall and collectively define a pocket with the rear wall. An outer flange can extend around the side wall from a first location at the side wall to a second location at an outer perimeter. The outer flange can slope at a non-orthogonal angle from the first location to the second location. The outer perimeter of the outer flange is offset inboard of the opening in the wall in an installed position.
According to other features, at least two locating posts can be formed on the rear wall. The locating posts can extend generally in a direction away from the pocket. The locating posts can be spaced relative to each other, so as to engage a mud ring that supports the mounting tray in an installed position. At least two alignment apertures can be formed through the outer flange. The alignment apertures can be spaced to permit tool access therethrough so as to engage set screws associated with a mud ring that supports the mounting tray in the installed position. A plurality of support members can be formed on the mounting tray that extend between the side wall and the flange.
At least one mounting passage can be formed in the rear wall. The mounting passage can be aligned with a complementary passage formed on a mud ring to accept a fastener therethrough in the installed position with the mud ring supporting the mounting tray in the installed position. The outer perimeter of the flange can be offset inboard of the opening, such that during installation, tape can be applied across the wall, across a transition between the wall and the outer flange, and onto the outer flange. The lip can extend generally orthogonal relative to the wall in the installed position, such that setting compound can be applied from an outer boundary of the lip, over the tape and along an area of the wall outside of a boundary defined by the tape.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
With initial reference to
The mounting tray 10 can include a rear wall 22, a side wall 24, and a flange 26. In one example, the side wall 24 can define two pair of opposing walls that collectively form a rectangular shape. The side wall 24 can extend generally transverse to a plane defined by the rear wall 22. In one example, the rear wall 22 and the side wall 24 can collectively define the pocket 12. The side wall 24 can define a lip 30 that generally projects away from and extends above the flange 26. The lip 30 defines an outer face 31. The rear wall 22 can further define a first and second pair of mounting passages 32 and 34, respectively. A first plurality of apertures 36 can be defined through the rear wall 22 generally at corners defined by the pocket 12. A plurality of locating posts 40 (
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One suitable electrical component plate assembly 16 is manufactured by Lutron Electronics, Inc. of Coopersburg, Pa. One exemplary plate assembly provided by Lutron Electronics, Inc. is marketed under the trade name Claro™. It is appreciated that other electrical component plate assemblies including others provided by Lutron Electronics, Inc. can be used with the mounting tray 10 (and, or 210) according to the present teachings. It is also appreciated that while the above discussion has been directed to an outlet 14, the same can be applied for other electrical components, such as cable TV jacks, switches, telephone jacks, dimmers, fan switches, keypads, touch-screens, GFCI receptacle outlets, dual-gang, three-gang, and other multiple-gang outlets and others. By way of example, a kit or collection of mounting trays 310 are shown in
While the disclosure has been described in the specification and illustrated in the drawings with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the disclosure as defined in the claims. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the disclosure without departing from the essential scope thereof. Therefore, it is intended that the disclosure not be limited to the particular embodiment illustrated by the drawings and described in the specification as the best mode presently contemplated for carrying out this disclosure, but that the disclosure will include any embodiments falling within the description of the appended claims.
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