A method of forming a phase-change random access memory (PRAM) cell and PRAM arrangement, and embodiments of phase-change random access memory (PRAM) cells and PRAM arrangements are disclosed. A phase-change random access memory (PRAM) cell includes a bottom electrode, a heater resistor coupled to the bottom electrode, a phase change material (PCM) coupled to the heater resistor, and a top electrode coupled to the phase change material. An active region between the heater resistor and the phase change material is defined by a thickness of the heater resistor.
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1. A phase-change random access memory (PRAM) cell, comprising:
a heater resistor;
a phase change material (PCM) coupled to the heater resistor;
a top electrode coupled to the phase change material (PCM); and
a second via interconnect coupled to the top electrode, the second via, interconnect having an axis;
wherein the heater resistor is radially disposed with respect to the axis of the second via interconnect and wherein an active region between the heater resistor and the phase change material (PCM) is defined by a thickness of the heater resistor.
29. A method of forming a phase-change random access memory (PRAM) cell, the method comprising:
forming a heater resistor;
forming a phase change material (PCM) coupled to the heater resistor;
forming a top electrode coupled to the phase change material (PCM); and
forming a second via interconnect coupled to the to electrode the second via interconnect having an axis;
wherein the heater resistor is radially disposed with respect to the axis of the second via interconnect and wherein an active region between the heater resistor and the phase change material (PCM) is defined by a thickness of the heater resistor.
59. A method of forming a phase-change random access memory (PRAM) cell, the method comprising:
step for forming a heater resistor;
step for forming a phase change material (PCM) coupled to the heater resistor;
step for forming a top electrode coupled to the phase change material (PCM); and
step for forming a second via interconnect that is coupled to the to electrode, the second via interconnect having an axis;
wherein the heater resistor is radially disposed with respect to the axis of the second via interconnect and wherein an active region between the heater resistor and the phase change material (PCM) is defined by a thickness of the heater resistor.
51. A phase-change random access memory (PRAM) cell, comprising:
a resistive means for generating heat; and
a phase change means for allowing phase change coupled to the resistive means;
a second electrode means for electrically connecting the PRAM cell coupled to the phase change means; and
a second interconnect means for providing electrical connection to the second electrode means the second interconnect means having an axis;
wherein the resistive means is radially disposed with respect to the axis of the second interconnect means and wherein an active region between the resistive means and the phase change means is defined by a thickness of the resistive means.
12. A phase-change random access memory (PRAM) arrangement, comprising:
a plurality of phase-change random access memory (PRAM) cells, wherein each of the PRAM cells includes:
a heater resistor;
a common phase change material (PCM) coupled to the heater resistor of each of the plurality of PRAM cells;
a common top electrode coupled to the common phase change material (PCM); and
a second via interconnect coupled to the common top electrode, the second via having axis;
wherein the heater resistor of each of the plurality of PRAM cells is radially disposed with respect to the axis of the second via interconnect and wherein an active region between the heater resistor of each of the plurality of PRAM cells and the common phase change material (PCM) is defined by a thickness of the heater resistor.
37. A method of forming a phase-change random access memory (PRAM) arrangement, the method comprising:
forming a plurality of phase-change random access memory (PRAM) cells, wherein each of the PRAM cells includes a heater resistor;
forming a common phase change material (PCM) coupled to the heater resistor of each of the plurality of PRAM cells;
forming a top electrode coupled to the common phase change material (PCM); and
forming a second via interconnect coupled to the to electrode the second via interconnect having an axis;
wherein the heater resistor of each of the plurality of PRAM cells is radially disposed with respect to the axis of the second via interconnect and wherein an active region between the heater resistor of each of the plurality of PRAM cells and the phase change material is defined by a thickness of the heater resistor.
2. The PRAM cell according to
a bottom electrode, wherein the heater resistor is coupled to the bottom electrode.
3. The PRAM cell according to
4. The PRAM cell according to
a top metal wire coupled to the top electrode.
5. The PRAM cell according to
6. The PRAM cell according to
a cap film formed over the heater resistor.
7. The PRAM cell according to
8. The PRAM cell according to
9. The PRAM cell according to
10. The PRAM cell according to
11. The PRAM cell according to
13. The PRAM arrangement according to
a bottom electrode, wherein the heater resistor is coupled to the bottom electrode.
14. The PRAM arrangement according to
15. The PRAM arrangement according to
a top metal wire coupled to the common top electrode.
16. The PRAM arrangement according to
17. The PRAM arrangement according to
18. The PRAM arrangement according to
19. The PRAM arrangement according to
20. The PRAM arrangement according to
a cap film formed over the heater resistor of each of the plurality of PRAM cells.
21. The PRAM arrangement according to
22. The PRAM arrangement according to
23. The PRAM arrangement according to
24. The PRAM arrangement according to
25. The PRAM arrangement according to
26. The PRAM arrangement according to
27. The PRAM arrangement of
28. The PRAM arrangement of
30. The method according to
forming a bottom electrode, wherein the heater resistor is coupled to the bottom electrode.
31. The method according to
forming a first via interconnect that couples the bottom electrode to the heater resistor.
32. The method according to
forming a cap film over the heater resistor.
33. The method according to
34. The method according to
35. The method according to
36. The method according to
38. The method according to
39. The method according to
forming a first via interconnect that couples the respective bottom electrode to the heater resistor.
40. The method according to
41. The method according to
42. The method according to
43. The method according to
forming a cap film over the heater resistor of each of the plurality of PRAM cells.
44. The method according to
45. The method according to
46. The method according to
47. The method according to
48. The method according to
49. The method according to
50. The method according to
52. The PRAM cell according to
first electrode means for electrically connecting the PRAM cell coupled to the resistive means.
53. The PRAM cell according to
first interconnect means for interconnecting the first electrode means to the resistive means.
54. The PRAM cell according to
cap means for capping the resistive means.
55. The PRAM cell according to
56. The PRAM cell according to
57. The PRAM cell according to
58. The PRAM cell according to
60. The method according to
step for forming a bottom electrode, wherein the heater resistor is coupled to the bottom electrode.
61. The method according to
step for forming a first via interconnect that couples the bottom electrode to the heater resistor.
62. The method according to
step for forming a cap film over the heater resistor.
63. The method according to
64. The method according to
65. The method according to
66. The method according to
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The disclosed embodiments are related to methods of forming a phase-change random access memory (PRAM) cell, and embodiments of phase-change random access memory (PRAM) cells. More particularly, the embodiments relate to methods of forming a quadri-cell of phase-change random access memory (PRAM), and embodiments of quadri-cells of phase-change random access memory (PRAM).
Phase-change memory (PCM) is an emerging memory having non-volatile features and bit access capability. Phase-change memory (PCM) beneficially provides fast read/write speeds, is durable, retains data well, and is scalable. PCM also can provide random bit access capability. Therefore, PCM may be referred to as phase-change random access memory (PRAM).
A conventional PRAM cell will now be described with reference to
The PRAM cell uses the characteristic behavior of chalcogenide glass, which can be “switched” between two states, i.e., crystalline and amorphous, by the application of heat. The phase change material (PCM) 232 of the PRAM resistor 110 commonly is formed from a phase change compound of group VI chalcogenic elements S, Se, Te with group IV and V elements. For example, conventional PRAM commonly uses a chalcogenide alloy of germanium, antimony and tellurium (GeSbTe) called GST.
The phase of the chalcogenic alloy can be changed by applying different temperatures. For example, the chalcogenide alloy can be heated to a high temperature (over 600° C.), at which point the chalcogenide becomes a liquid. Once cooled, the chalcogenide alloy is frozen into an amorphic glass-like state in which the electrical resistance of the chalcogenide alloy is high. By heating the chalcogenide alloy to a temperature above its crystallization point, but below the melting point, the chalcogenide alloy can be transformed into a crystalline state with a much lower resistance. This phase transition process can be completed in as quickly as five nanoseconds.
For example, as shown in
As explained above, the amorphous phase commonly has a high resistivity and the crystalline phase commonly has a low resistivity. The PRAM cell uses the resistivity difference between the amorphous phase and the poly-crystal phase of chalcogenic alloy to provide a storing mechanism. For example, the amorphic, high resistance state can be defined to represent a binary “0”, and the crystalline, low resistance state can be defined to represent a “1”.
For illustrative purposes,
As exemplarily shown in
With reference again to
In conventional PRAM cells, the minimum size of the contact window between the phase change material (PCM) and the heater resistor film is limited by conventional design rules. That is, the minimum horizontal contact size of the heater resistor film with the PCM is limited or constrained by the conventional design rule associated with the formation of the heater resistor film (e.g., half pitch lithography resolution). Therefore, since the ability to reduce the size of the active area between the PCM and the heater resistor is limited, the minimum current needed to program the PRAM cell also is limited. Furthermore, the minimum writing current needed to program the conventional PRAM cell is limited. That is, the set current and the reset current of the conventional PRAM cell cannot be reduced beyond a minimum amount based on the size of the contact area between the heater resistor and the PCM. Conventional PRAM cells use a bipolar junction transistor (BJT) device to meet the writing current requirements and to reduce cell size.
The disclosed embodiments are directed to methods of forming a phase-change random access memory (PRAM) cell, and embodiments of phase-change random access memory (PRAM) cells. More particularly, embodiments of the invention are related to methods of forming a quadri-cell of phase-change random access memory (PRAM), and embodiments of quadri-cells of phase-change random access memory (PRAM).
For example, an exemplary embodiment is directed to a phase-change random access memory (PRAM) cell. The PRAM cell can comprise a bottom electrode, a heater resistor coupled to the bottom electrode, a phase change material (PCM) coupled to the heater resistor, and a top electrode coupled to the phase change material (PCM). An active region between the heater resistor and the phase change material (PCM) is defined by a thickness of the heater resistor.
Another embodiment is directed to a phase-change random access memory (PRAM) arrangement. The PRAM arrangement can comprise a plurality of phase-change random access memory (PRAM) cells. Each of the PRAM cells includes a bottom electrode, and a heater resistor coupled to the bottom electrode. The PRAM arrangement can further comprise a common phase change material (PCM) coupled to the heater resistor of each of the plurality of PRAM cells, and a top electrode coupled to
Yet another embodiment is directed to a method of forming a phase-change random access memory (PRAM) cell. The method can comprise forming a bottom electrode, forming a heater resistor coupled to the bottom electrode, forming a phase change material (PCM) coupled to the heater resistor, and forming a top electrode coupled to the phase change material (PCM). An active region between the heater resistor and the phase change material (PCM) is defined by a thickness of the heater resistor.
Another embodiment is directed to a method of forming a phase-change random access memory (PRAM) arrangement. The method can comprise forming a plurality of phase-change random access memory (PRAM) cells. Each of the PRAM cells includes a bottom electrode, and a heater resistor coupled to the bottom electrode. The method further includes forming a common phase change material (PCM) coupled to the heater resistor of each of the plurality of PRAM cells, and forming a top electrode coupled to the common phase change material. An active region between the heater resistor of each of the plurality of PRAM cells and the phase change material is defined by a thickness of the heater resistor.
Another embodiment is directed to a phase-change random access memory (PRAM) cell, comprising a resistive means for generating heat, and a phase change means for allowing phase change coupled to the resistive means, wherein an active region between the resistive means and the phase change means is defined by a thickness of the resistive means.
Another embodiment is directed to a method of forming a phase-change random access memory (PRAM) cell. The method comprises step for forming a heater resistor, and step for forming a phase change material (PCM) coupled to the heater resistor, wherein an active region between the heater resistor and the phase change material (PCM) is defined by a thickness of the heater resistor.
The accompanying drawings are presented to aid in the description of embodiments and are provided solely for illustration of the embodiments and not limitation thereof.
Aspects of the embodiments are disclosed in the following description and related drawings directed to such embodiments. Alternate embodiments may be devised without departing from the scope of the invention. Additionally, well-known elements used and applied in the embodiments will not be described in detail or will be omitted so as not to obscure the relevant details.
The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments. Likewise, the term “embodiments” does not require that all embodiments include the discussed feature, advantage or mode of operation.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises”, “comprising,”, “includes” and/or “including”, when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Exemplary embodiments are directed to methods of forming a phase-change random access memory (PRAM) cell, and embodiments of phase-change random access memory (PRAM) cells. More particularly, embodiments are related to methods of forming a quadri-cell of phase-change random access memory (PRAM), and embodiments of quadri-cells of phase-change random access memory (PRAM).
An aspect of providing high density phase-change random access memory (PRAM) integration is reducing the active area to reduce the writing current. Because of limitations associated with the photo/etch process window, the size of the phase change material (PCM) contact area generally is limited by design rule. In order to overcome this technology photo/etch limitation of the conventional devices and methods, the embodiments provide a novel shallow trench type PCM structure, and method of forming the same, that can reduce the size of the contact area beyond the conventional design rule and reduce the current needed to program the PRAM cell.
By sharing a top electrode and/or a phase change material (PCM), the embodiments provide an advantage of reducing PRAM cell size. The embodiments provide an advantage over the conventional methods and devices by using shallow trench and heater resistor film thickness to control the PCM contact window size (e.g., active region). Additionally, the top cap film allows more of the PCM film to fill in, which can reduce bulk resistance of the PCM, and which can isolate the top electrode from heater resistor.
According to the disclosed embodiments, the size of the contact window between PCM and heater resistor film can be reduced by thinning or reducing the heater resistor film thickness as compared to the size provided by the conventional design rules. That is, the embodiments of the heater resistor film thickness are not limited or constrained in vertical contact size by the conventional design rule. Accordingly, the size of the overall phase change resistor can be reduced and less current is needed to program the PRAM cell because of the reduced size of the active area, as well as the diamond-shaped PCM film layout for four bits. By sharing the switching device and multiplying the number of bits, the embodiments can improve or increase the bitcell density. Furthermore, in contrast to the conventional PRAM cells, which use a bipolar junction transistor (BTJ) device to program the phase-change random access memory (PRAM) cell, the embodiments can provide a metal oxide semiconductor (MOS) device to program the phase-change random access memory (PRAM) cell without increasing the PRAM cell size.
With reference to
As shown in
An aspect of the PRAM cell arrangement is that the trench depth d, which is formed in the interlayer dielectric (ILD) 414, controlled by the thickness of the heater resistor 402 (e.g., heater resistor film). In an alternative embodiment, the thickness of the heater resistor 402 can be controlled by the deposition of the heater metal film followed by patterning of the heater metal film to form the heater resistor 402. The thickness of the heater resistor 402 controls the PCM contact window size, which is shown by the active region 410 between the heater resistor 402 and the PCM 404. The shallow trench is formed by a photo/etching process using the cap film 412 or heater resistor 402 metal film as a hardmask for providing self-alignment to a sidewall of the heater resistor 402. The PCM 404 is deposited into the trench and any extra PCM film on top of the cap film 412 surface or heater resistor 402 surface is removed by a chemical mechanization planarization (CMP) process.
In an embodiment, the PCM film can be deposited to a thickness such that the top surface of the resulting PCM 404 is above a top surface of the heater resistor 402. The PCM 404 also can be formed such that the top surface of the PCM 404 is level with or above a top surface of the cap film 412. The CMP process or etching process of the PCM 404 is performed at a distance (e.g., a minimum distance) from the PCM active area. This predetermined distance (e.g., minimum distance) can prevent or reduce an impact of the CMP/etching process on the PCM active region. The cap film 412 formed over the heater resistor 402 allows more PCM film to fill in, which can reduce the bulk resistance of the PCM 404, and which provides an advantage of isolating the top electrode 408 from the heater resistor 402.
As shown in
In an embodiment, the heater resistor 402 can be formed using a higher resistivity metal to generate a Joule effect while the writing occurs. One of ordinary skill in the art will recognize that the sidewall of the heater resistor 402 can be formed from other materials. Other materials are contemplated by the embodiments and the material of the PCM 404 is not limited to a compound of group VI chalcogenic elements S, Se, Te with group IV and V elements.
According to the embodiment, the thickness (i.e., vertical dimension) of the film used to form the heater resistor 402 can be used to control the contact window size (contact area 410) between the heater resistor 402 and the PCM 404. Therefore, the disclosed embodiment is not constrained by the limitations associated with the conventional photo/etch process window in the vertical direction, and the size of the phase change material (PCM) contact area is not limited by design rule. Hence, the disclosed embodiments can reduce the size of the contact area beyond the conventional design rule and reduce the current needed to program the PRAM cell.
With reference to
As shown in
An aspect of the PRAM cell arrangement is that the trench depth d, which is formed in the interlayer dielectric (ILD) 614, is controlled by the thickness of the heater resistor 602 (e.g., heater resistor film). In an alternative embodiment, the thickness of the heater resistor 602 can be controlled by the deposition of the heater metal film followed by patterning of the heater metal film to form the heater resistor 602. The thickness of the heater resistor 602 controls the PCM contact window size, which is shown by the active region 610 between the heater resistor 602 and the PCM 604. The shallow trench is formed by a photo/etching process using cap/heater resistor metal film as a hardmask for self-alignment to the sidewall of the heater resistor 602. The PCM 604 is deposited into the trench and any extra PCM film on top of the cap film 612 surface or the heater resistor 602 surface is removed by performing a chemical mechanization planarization (CMP) process. The CMP process or etching process of the PCM 604 is performed at a distance (e.g., a minimum distance) from the PCM active area. The distance (e.g., minimum distance) can prevent or reduce an impact of the CMP/etching process on the PCM active region. The cap film 612 formed over the heater resistor 602 allows more PCM film to fill in, which can reduce the bulk resistance of the PCM 604, and which provides an advantage of isolating the top electrode 608 from the heater resistor 602.
As shown in
In an embodiment, the heater resistor 602 can be formed using a higher resistivity metal to generate a Joule effect while the writing occurs. One of ordinary skill in the art will recognize that the heater resistor 602 can be formed from materials sidewall. Other materials are contemplated by the present invention and the material of the PCM 604 is not limited to a compound of group VI chalcogenic elements S, Se, Te with group IV and V elements.
According to the embodiment, the thickness (i.e., vertical dimension) of the film used to form the heater resistor 602 can be used to control the contact window size (contact area 610) between the heater resistor 602 and the PCM 604. Therefore, the embodiments are not constrained by the limitations associated with the photo/etch process window in vertical direction, and the size of the phase change material (PCM) contact area is not limited by design rule. Hence, the embodiments can reduce the size of the contact area beyond the conventional design rule and reduce the current needed to program the PRAM cell.
An exemplary method of forming a PRAM cell arrangement will now be described with reference to
As shown in
With reference to
Next, a phase change material contact window opening is formed by shallow trench etching (850) and the PCM film is deposited and patterned to form the PCM 404 using a CMP process or a photo/etching process (860), as shown in
In an embodiment, the PCM film can be deposited to a thickness such that the top surface of the resulting PCM 404 is above a top surface of the heater resistor 402. The PCM 404 also can be formed such that the top surface of the PCM 404 is level with or above a top surface of the cap film 412. As explained above, the PCM active area can be arranged at a predetermined distance (e.g., a predetermined minimum distance) from the area of the PCM 404 that is subjected to the CMP process or etching. This distance can prevent or reduce the impact on the PCM active region from the CMP process or etching process.
The top electrode film is deposited and patterned to form the top electrode 408 (870), as shown in
With reference to
It will be appreciated that the PRAM cells and PRAM cell arrangements illustrated for example in
The foregoing disclosed devices and methods are typically designed and are configured into GDSII and GERBER computer files, stored on a computer readable media. These files are in turn provided to fabrication handlers who fabricate devices based on these files. The resulting products are semiconductor wafers that are then cut into semiconductor die and packaged into a semiconductor chip. The chips are then employed in devices described above.
Those of skill in the art will appreciate that the disclosed embodiments are not limited to illustrated examples and any means for performing the functionality described herein are included in the embodiments.
While the foregoing disclosure shows illustrative embodiments, it should be noted that various changes and modifications could be made herein without departing from the scope of the invention as defined by the appended claims. The functions, steps and/or actions of the method claims in accordance with the embodiments described herein need not be performed in any particular order. Furthermore, although elements of the embodiments may be described or claimed in the singular, the plural is contemplated unless limitation to the singular is explicitly stated.
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