A stressed field effect transistor and methods for its fabrication are provided. The field effect transistor comprises a silicon substrate with a gate insulator overlying the silicon substrate. A gate electrode overlies the gate insulator and defines a channel region in the silicon substrate underlying the gate electrode. A first silicon germanium region having a first thickness is embedded in the silicon substrate and contacts the channel region. A second silicon germanium region having a second thickness greater than the first thickness and spaced apart from the channel region is also embedded in the silicon substrate.
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1. A method for fabricating a stressed field effect transistor comprising the steps of:
forming a silicon on insulator substrate comprising a layer of silicon on a layer of insulator on a silicon substrate;
forming a gate electrode overlying the layer of silicon;
epitaxially growing a first undoped silicon germanium layer embedded into the silicon layer and aligned with the gate electrode; and
epitaxially growing a second in situ impurity doped silicon germanium layer embedded into the layer of silicon and spaced apart from the gate electrode.
9. A method for fabricating a stressed field effect transistor comprising the steps of:
forming a silicon on insulator substrate comprising a layer of silicon on a layer of insulator on a silicon substrate;
forming a gate electrode overlying the layer of silicon;
etching a first recess into the silicon layer in alignment with the gate electrode;
epitaxially growing a first undoped silicon germanium layer that fills the first recess, wherein the first undoped silicon germanium layer is embedded into the silicon layer and is aligned with the gate electrode;
etching a second recess to remove a portion of the first undoped silicon germanium layer and to expose a portion of the layer of silicon, the second recess being spaced apart from the gate electrode; and
epitaxially growing a second in situ impurity doped silicon germanium layer that fills the second recess, wherein the second in situ impurity doped silicon germanium layer is embedded into the silicon layer and is spaced apart from the gate electrode by a remaining portion of the first undoped silicon germanium layer.
10. A method for fabricating a stressed field effect transistor comprising the steps of:
forming a silicon on insulator substrate comprising a layer of silicon on a layer of insulator on a silicon substrate;
forming a gate electrode overlying the layer of silicon;
etching a first recess into the silicon layer in alignment with the gate electrode;
selectively growing a first undoped epitaxial silicon germanium layer that fills the first recess, wherein the first undoped epitaxial silicon germanium layer is embedded into the silicon layer and is aligned with the gate electrode;
etching a second recess to remove a portion of the first undoped epitaxial silicon germanium layer and to expose a portion of the layer of silicon, the second recess being spaced apart from the gate electrode; and
selectively growing a second in situ impurity doped epitaxial silicon germanium layer from the exposed portion of the layer of silicon, wherein the second in situ impurity doped epitaxial silicon germanium layer fills the second recess, is embedded into the silicon layer, and is spaced apart from the gate electrode by a remaining portion of the first undoped epitaxial silicon germanium layer.
2. The method of
3. The method of
4. The method of
5. The method of
6. The method of
growing a layer of silicon dioxide at the surface of the silicon substrate; and
forming a polycrystalline silicon gate electrode on the layer of silicon dioxide.
7. The method of
etching a first recess into the silicon layer in alignment with the gate electrode; and
epitaxially growing a first undoped silicon germanium layer filling the first recess.
8. The method of
etching a second recess to remove a portion of the first undoped silicon germanium layer and to expose a portion of the layer of silicon, wherein the second recess is spaced apart from the gate electrode; and
epitaxially growing a second in situ impurity doped silicon germanium layer from an exposed surface of the layer of silicon, wherein the second in situ impurity doped silicon germanium layer fills the second recess, is embedded into the silicon layer and is spaced apart from the gate electrode by a remaining portion of the first undoped silicon germanium layer.
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This is a division of application Ser. No. 11/536,126, filed Sep. 28, 2006.
The present invention generally relates to stressed field effect transistors and to methods for their fabrication, and more particularly relates to embedded silicon germanium stressed field effect transistors and to methods for their fabrication.
The majority of present day integrated circuits (ICs) are implemented by using a plurality of interconnected field effect transistors (FETs), also called metal oxide semiconductor field effect transistors (MOSFETs), or simply MOS transistors. A FET includes a gate electrode as a control electrode and spaced apart source and drain electrodes between which a current can flow. A control voltage applied to the gate electrode controls the flow of current through a channel between the source and drain electrodes.
The gain of an FET, usually defined by the transconductance (gm), is proportional to the mobility of the majority carrier in the transistor channel. The current carrying capability of an MOS transistor is proportional to the transconductance times the width of the channel divided by the length of the channel (gmW/l). FETs are usually fabricated on silicon substrates with a (100) crystallographic surface orientation, which is conventional for silicon technology. For this and many other orientations, the mobility of holes, the majority carrier in a P-channel FET (PFET), can be increased by applying a compressive longitudinal stress to the channel. A compressive longitudinal stress can be applied to the channel of FET by embedding an expanding material such as pseudomorphic SiGe in the silicon substrate at the ends of the transistor channel [For example, see IEEE Electron Device Letters v. 25, No 4, p. 191, 2004]. A silicon germanium (SiGe) crystal has a greater lattice constant than the lattice constant of a silicon crystal, and consequently the presence of embedded SiGe causes a deformation of the silicon matrix that, in turn, compresses the silicon in the channel region. Although a number of techniques are know for embedding SiGe to enhance the mobility of majority carrier holes in PFETs, none has yet achieved the increase in mobility potentially attainable with embedded silicon germanium.
Accordingly, it is desirable to provide a field effect transistor having enhanced majority carrier channel mobility. In addition, it is desirable to provide a method for fabricating a P-channel field effect transistor having enhanced hole mobility. Furthermore, other desirable features and characteristics of the present invention will become apparent from the subsequent detailed description and the appended claims, taken in conjunction with the accompanying drawings and the foregoing technical field and background.
A stressed field effect transistor having enhanced majority carrier mobility is provided. The stressed field effect transistor comprises a silicon substrate with a gate insulator overlying the silicon substrate. A gate electrode overlies the gate insulator and defines a channel region in the silicon substrate underlying the gate electrode. A first silicon germanium region having a first thickness is embedded in the silicon substrate and contacts the channel region. A second silicon germanium region having a second thickness greater than the first thickness and spaced apart from the channel region is also embedded in the silicon substrate.
Methods are provided for fabricating a stressed field effect transistor having enhanced majority carrier mobility. The method comprises forming a silicon on insulator substrate comprising a layer of silicon on a layer of insulator on a silicon substrate. A gate electrode is formed overlying the layer of silicon. A first undoped silicon germanium layer is epitaxially embedded into the silicon layer and aligned with the gate electrode. A second impurity doped silicon germanium layer is epitaxially embedded into the silicon layer and spaced apart from the gate electrode.
The present invention will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and wherein
The following detailed description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, brief summary or the following detailed description.
As illustrated in
The method continues as illustrated in
The method continues by patterning layer of gate electrode forming material 58 and capping layer 60 to form a gate electrode 62 as illustrated in
The method in accordance with one embodiment of the invention continues as illustrated in
Disposable side wall spacers 72 are formed as illustrated in
Recesses 74 are filled with an undoped layer of stress inducing material 76 as illustrated in
A second layer of disposable side wall spacer material (not illustrated) such as a layer of silicon nitride is blanket deposited overlying the gate electrode structure and the previously grown silicon germanium region 76. The second layer is anisotropically etched to form a second disposable side wall spacer 78 overlying side wall spacer 72 as illustrated in
As illustrated in
After the selective growth of SiGe material 82, sidewall spacers 72 and 78 and capping layer 60 are stripped from the device as illustrated in
As illustrated in
Side wall spacers 86 can also be used to form self aligned silicide regions contacting the source region, drain region, and gate electrode as a first step in providing electrical contact to the various device regions. As illustrated in
In the foregoing description recess 74 was etched and shallow embedded SiGe region 76 was grown before recess 80 was etched and deep impurity doped embedded SiGe region was grown. As illustrated in cross section in
As illustrated in
Recess 174 is filled by selectively growing an embedded epitaxial layer of stress inducing material such as a layer 176 of SiGe as illustrated in
Following the selective epitaxial growth of SiGe layer 176, side wall spacers 172 are removed and new side wall spacers 178 having a thickness less than the thickness of side wall spacers 172 are formed on the side walls of gate electrode 62. Side wall spacers 178 are formed in the same manner as previously described side wall spacers 72. Side wall spacers 178 can be formed of silicon nitride or other dielectric material and preferably have a thickness of about 7-15 nm. Side wall spacers 178, capping layer 60 and STI 52 are used as an etch mask and shallow recesses 180 are plasma etched into the surface of layer 176 of SiGe as illustrated in
Recesses 180 are filled by selectively growing an embedded epitaxial layer of undoped stress inducing material such as a layer 182 of SiGe as illustrated in
As illustrated in
As illustrated in
While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing the exemplary embodiment or exemplary embodiments. It should be understood that various changes can be made in the function and arrangement of elements without departing from the scope of the invention as set forth in the appended claims and the legal equivalents thereof.
Luning, Scott, Waite, Andrew M.
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