A vibration motor comprises a permanent magnet supported by a spring and an electromagnet. The electromagnet generates an alternating second magnetic field which exerts a torque on the permanent magnet and causes said permanent magnet to rotate and vibrate. The supporting spring transfers the vibration energy from the permanent magnet to the housing and ultimately to the user.
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1. A magnetic device, comprising:
a substrate;
a movable body attached to said substrate having a rotational axis, said movable body comprising a first permanent magnet having a first magnetic field and a permanent magnetization;
a switching element having a coil which can be energized or de-energized, wherein said coil is energized by rising a current through said generating a switching magnetic field which has a main component primarily perpendicular to said permanent magnetization in the region where said switching magnetic field goes through said first permanent magnet, and as a result of the volume integral of the vector-cross product of said switching magnetic field and said permanent magnetization, producing a torque on said first permanent magnet and causing said movable body to rotate about said rotational axis;
wherein the rotation direction of said movable body is alternated by changing the polarity of said coil;
wherein a cover is provided to protect said magnetic device.
12. A magnetic device, comprising:
a substrate;
a movable body attached to said substrate having a rotational axis, said movable body comprising a first permanent magnet having a first magnetic field and a permanent magnetization;
a switching element having a coil which can be energized or de-energized, wherein said coil is energized by passing a current through said coil for generating switching magnetic field which has a main component primarily perpendicular to said permanent magnetization in the region where said switching magnetic field goes through said first permanent magnet, and as a result of the volume integral of the vector-cross product of said switching magnetic field and said permanent magnetization, producing a torque on said first permanent magnet and causing said movable body to rotate about said rotational axis;
wherein the rotation direction of said movable body is alternated by changing the polarity of said coil;
wherein said switching element further comprising at least a second coil, wherein said coil and said second coil are energized alternatively in a synchronized way such that the torque on said movable body causes said movable body to rotate continuously in one direction.
7. A magnetic device, comprising:
a substrate;
a movable body attached to said substrate having a rotational axis, said movable body comprising a first permanent magnet having a first magnetic field and a permanent magnetization;
a switching element having a coil which can be energized or de-energized, wherein said coil is energized by passing a current through said coil for generating a switching magnetic field which has a main component primarily perpendicular to said permanent magnetization in the region where said switching magnetic field goes through said first permanent magnet, and as a result of the volume integral of the vector-cross product of said switching magnetic field and said permanent magnetization, producing a torque on said first permanent magnet and causing said movable body to rotate about said rotational axis;
wherein the rotation direction of said movable body is alternated by changing the polarity of said coil;
wherein said movable body comprising at least movable electrical contact and said substrate further comprising at least a stationary electrical contact, wherein the rotation of said movable body causes said movable electrical contact either to touch said stationary electrical contact or to move away from said stationary electrical contact.
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This patent application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/143,793, filed on Jan. 11, 2009, which is hereby incorporated by reference.
The present invention relates to a vibration motor comprising a movable magnet and an electromagnet.
Vibration motors are commonly used in mobile communication devices to quietly notify a user of incoming calls without disturbing other people. A typical vibration motor uses an eccentric rotor to convert electromagnetic energy into vibration energy to generate an alert. A coil (electromagnet) produces an alternating magnetic field which interacts with the rotor and causes the rotor to rotate. Both cylindrical and planar vibration motors have been proposed and fabricated. In mobile communication devices, a planar vibration motor is more desirable because it can be made thinner. In a typical planar vibration motor, the eccentric rotor assembly in placed inside the motor. A shaft is needed to support the rotor assembly during rotation and to transfer the vibration energy to the housing of the motor, and ultimately to the user. The mechanical contact and friction between the shaft and a supporting bearing often pose reliability problems because of tear and wear. Some of the energy is wasted in the form of heat generated from the friction. Also, besides the shaft and bearing, a few more mechanical components such as an eccentric mass, brackets, etc., are needed for the operation of the device. These components make the structure more complicated and increase the manufacturing cost.
Therefore, it would be highly desirable to provide a simple, planar, highly reliable, and low power vibration motor for mobile communication devices as well as other applications.
It is a purpose of the present invention to provide a new and improved vibration motor which possesses the above desirable features.
The above problems and others are at least partially solved and the above purposes and others are realized in a vibration motor as to be described in detail below. Briefly, the vibration motor comprises a permanent magnet supported by a spring, an electromagnet, and the housing. The electromagnet generates an alternating magnetic field which exerts a torque on the permanent magnet and causes the permanent magnet to vibrate. The supporting spring transfers the vibration energy from the permanent magnet to the housing and ultimately to the user.
The above and other features and advantages of the present invention are hereinafter described in the following detailed description of illustrative embodiments to be read in conjunction with the accompanying figures, wherein like reference numerals are used to identify the same or similar parts in the similar views, and:
It should be appreciated that the particular implementations shown and described herein are examples of the invention and are not intended to otherwise limit the scope of the present invention in any way. Indeed, for the sake of brevity, conventional electronics, manufacturing, and other functional aspects of the systems (and components of the individual operating components of the systems) may not be described in detail herein. Furthermore, for purposes of brevity, the invention is frequently described herein as pertaining to a vibration motor for use in mobile communication applications. It should be appreciated that the same principle can be applied to make other types of magnetic devices (e.g., electromagnetic relays, etc.). It should also be appreciated that many other manufacturing techniques could be used to create the vibration motor described herein, and that the techniques described herein could be used in optical systems, fluidic control systems, acoustical systems, optical and electrical switching systems, or any other systems. For example, a display projector or an optical switch can be produced by forming a mirror surface on the magnet and other optical light engines and electronic circuits. Further, the techniques would be suitable for application in optical systems, electrical systems, consumer electronics, industrial electronics, wireless systems, space applications, fluidic control systems, medical systems, or any other application. Moreover, it should be understood that the spatial descriptions made herein are for purposes of illustration only, and that practical vibration motors may be spatially arranged in any orientation or manner. Arrays of these systems can also be formed by connecting them in appropriate ways and with appropriate devices.
Substrate 10 can be any material (plastics, metal, ceramic, etc.) which provides a support to the vibration motor.
Permanent magnet 20 is preferably magnetized permanently (with a magnetic moment m) along horizontal direction (along x-axis) and produces a first magnetic field. As an example, magnet 20 is a thin disk-shaped NdFeB permanent magnet with an approximate remnant magnetization (Br=μ0M) of about 1 T through a diameter (predominantly along x-axis), with the North Pole (N) on the right end and the South Pole (S) on the left. Other possible hard magnetic materials are, for example, SmCo, AlNiCo, Ceramic magnets (made of Barium and Strontium Ferrite), CoPtP alloy, injection-molded or compression-bonded magnets, and others, that can maintain a remnant magnetization (Br=μ0M) from about 0.001 T (10 Gauss) to above 1 T (104 Gauss), with coercivity (Hc) from about 7.96×102 A/m (10 Oe) to above 7.96×105 A/m (104 Oe).
Spring 30 provides a support to permanent magnet 20 so that said permanent magnet 20 can rotate or vibrate upon external actuation.
Electromagnet 40 is a coil formed by winding electrically conducting metal wires around permanent magnet 20. The metal wires can be any electrically conducting material such as copper, aluminum, gold, etc. When current passes said coil 40, it produces a second perpendicular (y-axis) magnetic field (Hs) so that a magnetic torque (τs=μ0m×Hs) about z-axis (coming out from the paper in
Cover 50 provides a protection to the vibration motor.
Other additional layers, magnetic shielding layers, etc., can be added for various purposes, but are omitted here for the purpose of brevity.
In a broad aspect of the invention and with reference to
Electronic driving circuits (not shown) are connected to electromagnet 40 to control the direction (polarity), amplitude, frequency, pulse patterns, and other parameters of the coil current to adjust the vibration patterns of said permanent magnet 20.
In this exemplary embodiment, permanent magnet 20 is preferably magnetized permanently (with a magnetic moment m) along vertical direction (along y-axis) and produces a first magnetic field.
Spring 30 provides a support to permanent magnet 20 so that said permanent magnet 20 can rotate or vibrate upon external actuation.
Electromagnet 40 is a coil formed by winding electrically conducting metal wires around permanent magnet 20. The metal wires can be any electrically conducting material such as copper, aluminum, gold, etc. When current passes said coil 40, it produces a second horizontal (x-axis) magnetic field (Hs) so that a magnetic torque (τs=μ0m×Hs) about z-axis (coming out from the paper in
Cover 50 provides a protection to the vibration motor.
Other additional layers, substrates, magnetic shielding layers, etc., can be added for various purposes, but are omitted here for the purpose of brevity.
With reference to
In this exemplary embodiment, permanent magnet 20 is preferably magnetized permanently (with a magnetic moment m) along horizontal direction (along x-axis) and produces a first magnetic field.
Spring 30 provides a support to permanent magnet 20 so that said permanent magnet 20 can rotate or vibrate upon external actuation.
Electromagnet 40 is a coil formed by winding electrically conducting metal wires around permanent magnet 20. The metal wires can be any electrically conducting material such as copper, aluminum, gold, etc. When current passes the coil, it produces a second (along z-axis, coming out from the paper in
Other additional layers, substrates, housing, magnetic shielding layers, etc., can be added for various purposes, but are omitted here for the purpose of brevity.
With reference to
In this exemplary embodiment, permanent magnet 20 is preferably magnetized permanently with a varying magnetization distribution (pointing upward near the left edge and pointing right near the right edge) as shown in
Spring 30 provides a support to permanent magnet 20 so that said permanent magnet 20 can rotate or vibrate upon external actuation.
Electromagnet 40 is a coil formed by winding electrically conducting metal wires around an optional soft magnetic core 41. The metal wires can be any electrically conducting material such as copper, aluminum, gold, etc. When current passes the coil, it produces a second magnetic field (Hs) which is mostly vertical near the center of the coil and diverges (pointing horizontally) near the edge of the coil. This second magnetic field (Hs) is predominantly perpendicular to the magnetization direction of permanent magnet 20 everywhere inside permanent magnet 20 so that a magnetic torque (τs=volume integral of all vector cross-product of the magnetic moment in permanent magnet 20 and Hs) about z-axis (coming out from the paper in
Other additional layers, substrates, housing, magnetic shielding layers, etc., can be added for various purposes, but are omitted here for the purpose of brevity.
With reference to
In this exemplary embodiment, permanent magnet 20 is preferably magnetized permanently with a varying magnetization distribution (pointing upward near the left edge and pointing downward near the right edge) as shown in
Spring 30 provides a support to permanent magnet 20 so that said permanent magnet 20 can rotate or vibrate upon external actuation.
Electromagnet 40 is a coil formed by winding electrically conducting metal wires around an optional soft magnetic core 41. The metal wires can be any electrically conducting material such as copper, aluminum, gold, etc. When current passes the coil, it produces a second magnetic field (Hs) which is mostly vertical near the center of the coil and diverges (pointing horizontally) near the edge of the coil. This second magnetic field (Hs) is predominantly perpendicular to the magnetization direction of permanent magnet 20 near the edge of permanent magnet 20 so that a magnetic torque (τs=volume integral of all vector cross-product of the magnetic moment in permanent magnet 20 and Hs) about z-axis (coming out from the paper in
Other additional layers, substrates, housing, magnetic shielding layers, etc., can be added for various purposes, but are omitted here for the purpose of brevity.
With reference to
In this exemplary embodiment, permanent magnet 20 is preferably magnetized permanently (with a magnetic moment m) along vertical direction (along y-axis) as shown in
Spring 30 provides a support to permanent magnet 20 so that said permanent magnet 20 can rotate or vibrate upon external actuation.
Electromagnet 40 is a coil formed by winding electrically conducting metal wires around an optional soft magnetic core 41. The metal wires can be any electrically conducting material such as copper, aluminum, gold, etc. When current passes the coil, it produces a second magnetic field (Hs) which is predominantly horizontal in permanent magnet 20. This second magnetic field (Hs) is predominantly perpendicular to the magnetization direction of permanent magnet 20 so that a magnetic torque (τs=volume integral of all vector cross-product of the magnetic moment in permanent magnet 20 and Hs) about z-axis (coming out from the paper in
Other additional layers, substrates, housing, magnetic shielding layers, etc., can be added for various purposes, but are omitted here for the purpose of brevity.
With reference to
In this exemplary embodiment, permanent magnet 20 is preferably magnetized permanently (with a magnetic moment m) along vertical direction (along y-axis) as shown in
Spring 30 provides a support to permanent magnet 20 so that said permanent magnet 20 can rotate or vibrate upon external actuation. Cantilever 70 has at least one end with electrical contacts (two ends are shown in
Electromagnet 40 is a coil formed by winding electrically conducting metal wires around an optional soft magnetic core 41. The metal wires can be any electrically conducting material such as copper, aluminum, gold, etc. When current passes the coil, it produces a second magnetic field (Hs) which is predominantly horizontal in permanent magnet 20. This second magnetic field (Hs) is predominantly perpendicular to the magnetization direction of permanent magnet 20 so that a magnetic torque (τs=volume integral of all vector cross-product of the magnetic moment in permanent magnet 20 and Hs) about z-axis (coming out from the paper in
Other additional layers, substrates, housing, magnetic shielding layers, etc., can be added for various purposes, but are omitted here for the purpose of brevity. Apparently, cantilever 70, top electrical contacts 71 and 72, and bottom electrical contacts 81 and 82 can be suitably applied to other aforementioned vibration motors (
In this exemplary embodiment, rotor 90 has a rotational axis at the center of the rotor and comprises a permanent magnet which is preferably magnetized permanently (with a magnetic moment m) perpendicular to the rotational axis as shown in
It will be understood that many other embodiments and combinations of different choices of materials and arrangements could be formulated without departing from the scope of the invention. Similarly, various topographies and geometries of the vibration motor could be formulated by varying the layout of the various components.
The corresponding structures, materials, acts and equivalents of all elements in the claims below are intended to include any structure, material or acts for performing the functions in combination with other claimed elements as specifically claimed. Moreover, the steps recited in any method claims may be executed in any order. The scope of the invention should be determined by the appended claims and their legal equivalents, rather than by the examples given above.
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