A method for determining the water conductivity of a multi-component mixture of gas and at least one liquid containing water in a pipe, the method comprising the following steps: a. electromagnetic measurements at least two measurement frequencies are performed in a pipe near the pipe wall at a first cross-sectional location where the mixture predominantly contains gas and at a second cross-sectional location where the mixture predominantly contains liquid, b. the temperature of the multi-component mixture is determined, and c. based on an empirically determined relationship between the measurements performed is step a and b and the conductivity of pure water, the conductivity of the water contained in the multi-component mixture is determined. An apparatus for performing the method is also disclosed.
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1. A method for determining the water conductivity of a multi-component mixture of gas and at least one liquid containing water in a pipe, the method comprising the following steps:
a. performing electromagnetic phase or loss measurements at at least two measurement frequencies within the range of 1 MHz to 10000 MHz in said pipe near the pipe wall at a first location where said mixture predominantly contains gas and at a second location where said mixture predominantly contains liquid,
b. determining the temperature of the multi-component mixture,
c. calculating using a computer and a mathematical program the ratio between at least one of the loss or phase measurements from said first location and the corresponding one of the loss or phase measurements from said second location, and
d. determining the conductivity of the water contained in the multi-component mixture based on the temperature determined in step b, an empirically determined relationship between the ratio calculated in step c and the conductivity of water.
14. An apparatus for determining the water conductivity of a multi-component mixture of gas and at least one liquid containing water in a pipe, the apparatus comprising a tubular section and the following elements:
a. means for performing electromagnetic phase or loss measurements at at least two measurement frequencies within the range of 1 MHz to 10000 MHz near the wall of the tubular section at a first location where the mixture predominantly contains gas and at a second location where the mixture predominantly contains liquid,
b. means for determining the temperature of the multi-component mixture,
c. a computer means for calculating the ratio between at least one of the loss or phase measurements from said first location and the corresponding one of the loss or phase measurements from said second location,
d. a computer and a mathematical program for calculating the conductivity of the water contained in the multi-component mixture based on the temperature determined by the means of part b, the result of part c, and an empirically derived calibration curve for the relationship between the ratio defined in part c and the conductivity of water.
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The present invention relates to a method and apparatus for determining the water conductivity of a multi-component mixture of gas and at least one liquid containing water in a pipe.
A flowing mixture of oil, water and gas or condensate, water and gas is a common occurrence in the oil industry being a product of an unprocessed well stream. Such a well stream is often referred to as a multiphase mixture where oil or condensate, water and gas are referred to as individual phases or fractions. When the amount of gas (GVF) is greater then 90% of the total volume in the pipe, the well is often referred to as a wetgas well. However, most wetgas wells have a GVF above 97% and it is common with GVFs in the range 99.7-99.9%.
The formation water in the hydrocarbon reservoir is typical saline water, and its salinity is usually known to the operator. Under normal situations, the well should not produce any formation water. In fact, formation water in the pipeline can cause hydrate and scale formation in addition to severe pipeline corrosion. If the amount of formation and fresh water (also referred as total water fraction) in a well is known to the field operator, chemical inhibitors can be injected into the well stream in order to limit the unwanted effects due to the water. Alternatively, the production rate from the well can be changed in order to minimize or reduce the formation water production or shut down the well completely to spare the pipeline infrastructure. It is of particular interest to measure the formation and fresh water content of remotely operated subsea wells since the cost of the pipelines in such an installation is severe. It is common for most subsea installations to commingle wells into a common pipeline and transporting the multiphase fluid to a process facility. Such a process facility may be located several hounded kilometers from the seabed installation leading to long multiphase transportation pipes on the seabed. Consequently, it may take many months to detect and identify a well producing saline water without an apparatus as described in the present invention installed at the wellhead on the seabed. If the saline water production of a remote subsea well is particularly high, it may even be necessary to shut down the well in order to avoid damage of the pipeline infrastructure. Knowing the total water (formation water plus fresh/condensed water) fraction and the water salinity, the fresh water and formation water fraction of the well can be determined since the salinity of the formation water is known to the operator. In order to fulfill the requirements of the field operator, an instrument for measuring at least the water conductivity/water salinity of the wells would be need. The water fraction can either be calculated based on a compositional analysis of the wet gas and using PVT (pressure volume temperature) correlations for calculation of the water fraction, alternatively the water fraction can be measured as described in one of the embodiment of this invention providing a more accurate determination of the water flow rate. In order to obtain safe and economical operation of the equipment at the seabed, the operator typical needs to know the salt content of the water fraction with a resolution in the range of 0.1%-0.5% NaCl by weight in the water fraction, and the water fraction of the wet gas with a resolution in the range 0.01-0.1% of the total volume of the pipe.
Many wetgas wells have a gas fraction (GVF) of 97-99.9% with a water fraction in the range 0.005-1%. However, there is also water present as vapor in the gas. For changing pressures and temperatures, some of the water vapor in the gas may be condensing to form liquid water. The mass of the vapor water in the pipe may be many times greater then the mass of the liquid water in the pipe. In addition the dielectric constant of vapor water is significantly higher (3-4 times) than the dielectric constant for the same mass of water as liquid phase. Consequently, the dielectric constant of a hydrocarbon mixture containing vapor water may be 10-20 times greater than the dielectric constant of a hydrocarbon mixture containing the same mass of water as liquid. Vapor water is of low importance to the operator since it does not influence scaling, waxing or corrosion of the pipelines to the same extent as saline water. However knowing the liquid water fraction and the salt content of the liquid water fraction is very important as outlined above, and hence vapor water adds to the challenge of measuring the liquid water fraction and water salinity since the ratio between the amount of water as liquid and amount of water as vapor also is pressure and temperature dependent. Consequently, small variations in the pressure and temperature, associated with changing flow rates or back pressure due to changing pressure drops in the transportation pipelines, can greatly influence the dielectric constant of the hydrocarbon mixture to a much greater extent than variations in the water fraction of the multiphase mixture. The dielectric constant of the gas is normally a calibration constant for instruments performing measurement of the water fraction of a wetgas. The dielectric constant of gas determines the zero point of the measurement of the water fraction. Hence, phase transition from liquid water to vapor water and vice versa influences the zero point of the water fraction measurement making reliable measurements at low water fractions even more difficult.
Microwaves are widely used for measurement of composition and water salinity of a multiphase mixture. U.S. Pat. No. 4,458,524 (1984) discloses a multiphase flow meter that measures the dielectric, density, temperature and pressure. Such device uses phase shift between two receiving antennas to determine the dielectric constant. Other techniques are further known being based on resonance frequency measurement. Examples of such techniques are disclosed in WO3/034051 and U.S. Pat. No. 6,466,035. U.S. Pat. No. 5,103,181 describe a method based on measurement of constructive and destructive interference patterns in the pipe.
However, none of the above described methods are able to measure both the water fraction and water salinity of a multiphase mixture, and all the devices above are highly influenced by any changes in the dielectric and density properties of the gas and oil.
It is also well known that the composition and dielectric loss (i.e. the complex dielectric constant) of a multiphase mixture can be measured based on measurement of resonance frequency and quality factor of a resonant cavity. The method disclosed in WO 03/012413 measures the composition and describes a method where the composition and dielectric loss of a multiphase mixture is derived based on measurement of resonance frequency and quality factor of two resonant devices placed at two different locations in a pipe. The two devices have different resonance frequencies. Hence the method relies on accurate power/loss measurement for a transmitted and received microwave signal. It is also well known that the complex dielectric constant of a media can be measured by measuring the phase shift and attenuation of an electromagnetic wave through the media. U.S. Pat. No. 5,793,216 describe a method and apparatus for characterization of a multiphase mixture based on transmission and reception of microwaves. The method is based on measurement of phase shift and power attenuation at several measurement frequencies. The antennas are located in the cross section of the pipe at several cross sections of the pipe. U.S. Pat. No. 4,902,961 describe a method for measuring complex dielectric constant based on measurement of phase shift and power attenuation. The measurement is performed at two different (fixed) frequencies, one in the X-band and the other in the S-band. Other examples can be found in NO 200 10 616 which discloses a method for measurement of the water conductivity of the continuous phase of a multiphase mixture based on a power and phase measurement at microwave frequencies, U.S. Pat. No. 5,341,100 describing a method and apparatus for measurement of fluid conductivity and hydrocarbon volume based on a measurement of phase shift and attenuation (power) of an electromagnetic wave and U.S. Pat. No. 5,107,219 describing a method and apparatus for measurement of the conductance of a fluid based on measurement of microwave energy (power/loss) and phase difference.
There are two main disadvantages with the above mentioned devices and methods. First, a change in the dielectric constant of the gas due to variations in the water vapor content or variations in the gas density influences the dielectric constant of the gas. As a consequence, the zero calibration point for the water fraction measurement is changing causing unacceptable measurement errors. Secondly, the above methods and apparatuses have limited ability to sense small variations and provide accurate and repeatable measurements since they rely on an accurate power or loss measurement at only one frequency or a few (two) fixed frequencies. Accurate power and loss measurements at microwave frequencies at one frequency or two fixed frequencies are difficult to perform partly due to impedance mismatch, which is very common for any microwave based industrial device for measuring dielectric constant, and partly due to limitations of the electronics itself. Consequently, the limitations of the measurement electronics and standing waves due to impedance mismatches make it difficult to obtain the required accuracy, repeatability and sensitivity for accurate water conductivity and/or water fraction measurements.
It is also well known that the composition of the multiphase mixture can be measured based on a measurement of the cut-off frequency of the pipe. Examples of such devices are found in U.S. Pat. Nos. 4,423,623, 5,455,516, 5,331,284, 6,614,238, 6,109,097 and 5,351,521 describing methods for determining the composition of a multiphase mixture based on a measurement of the cut-off frequency of a pipe based on loss or phase measurements at a varying frequency. NO 20043470 describes a method an apparatus for determining water salinity based on phase measurement(s) only. However, all these devices are highly influenced by changes in the dielectric constant of the gas due to variations in the water vapor content or variations in the gas density which both have a large influence on the dielectric constant of the gas. Devices based on measurement of conductance or resistance is also known for measurement of water conductivity and water fraction. However, these devices are highly affected by oil contamination isolating the measurement signal from the process since these measurements are normally performed at very low frequencies. Drift in the electronics due to temperature variations and aging is also a common problem with such devices. Consequently, such devices are not suited for high precision measurements of water conductivity and water fraction of a wet gas stream. All the above mentioned devices also require a flowing multiphase fluid in order to be able to perform the measurement. This means that the devices can not provide accurate measurement at stationary conditions in the pipe.
As mentioned above, all the previously mentioned devices require accurate information of gas and oil/condensate density and the dielectric constant of gas and oil (condensate). These data are a function of temperature and pressure and may also change significantly over the life of the well due to commingling of fluid from multiple production zones of a well. Multiple production zones means that the well produces from different layers in the ground and the composition of the hydrocarbon and water may be different for the various zones. In practice it is also quite often difficult to obtain accurate estimate of these calibration inputs, particularly for wells producing from multiple production zones in the ground.
Devices for measuring the flow rates of a multiphase fluid are well known. Such devices may be based on cross correlation of a measurement signal detecting variations in liquid and gas droplets of the flow. By transmitting a carrier into the flow and measuring the response, the received signal contain information of the variations in the flow caused by amplitude (loss), phase or frequency modulation by the disturbances (in-homogeneities) of the flow. By performing the measurements at two sections of the pipe located at a known distance, one can create two time varying signals that are shifted in time equal to the time it takes the multiphase flow to travel between the two sections. Example of such devices are disclosed in U.S. Pat. No. 4,402,230, U.S. Pat. No. 4,459,958, U.S. Pat. No. 4,201,083, U.S. Pat. No. 4,976,154, WO94/17373, U.S. Pat. No. 6,009,760 and U.S. Pat. No. 5,701,083
Other devises for measurement of flow rates may be based on measurement of differential pressures across a restriction in the pipe such as a venturi, orifice, v-cone or flow mixer. Examples of such devices can be found in U.S. Pat. Nos. 4,638,672, 4,974,452, 6,332,111, 6,335,959, 6,378,380, 6,755,086, 6,898,986, 6,993,979, 5,135,684, WO 00/45133 and WO03/034051.
It is the purpose of this invention to overcome the above mentioned limitations of existing solutions.
It is the purpose of this invention to perform accurate measurements of the salinity and/or conductivity of the water phase of a multiphase mixture containing small amounts of water.
It is the purpose of this invention to perform accurate measurements of the water salinity/water conductivity with a minimum of calibration parameters.
It is the purpose of the invention to provide accurate measurements of the water fraction of a multiphase mixture containing small amounts of water.
It is the purpose of this invention to perform accurate measurements of the conductivity of the water fraction of a wet gas with large variations in the dielectric properties of the gas.
It is the purpose of this invention to perform accurate measurements of the conductivity of the water fraction of a wet gas with large variations in the density of the gas.
It is the purpose of this invention to perform accurate measurements of the conductivity of the water fraction of a wet gas without the need for any flow through the apparatus.
It is the purpose of this invention to perform accurate measurements of the conductivity of the water fraction of a wet gas with large variations in the dielectric properties of the oil/condensate.
It is the purpose of this invention to perform accurate measurements of the conductivity of the water fraction of a wet gas with large variations in the density of the oil/condensate.
It is the purpose of this invention to perform accurate measurements of the conductivity of the water fraction of a wet gas at low water salinities.
It is the purpose of this invention to perform accurate measurements of the water salinity and water fraction and compensate the measurements for any variations in the dielectric or density properties of the gas.
It is the purpose of this invention to perform accurate measurements of the water salinity and water fraction and compensate the measurements for any variations in the dielectric or density properties of the oil/condensate.
It is the purpose of the invention to provide liquid hold-up in the apparatus such that the properties of the liquid phase can be measured more accurately.
It is the purpose of the invention to detect liquid hold-up in the apparatus.
It is the purpose of the invention to provide separation of the liquid and gas phases of a multiphase mixture such that more accurate measurements of the liquid phase can be obtained.
It is the purpose of the invention to provide a non-intrusive device for performing the measurements.
It is the purpose of the invention to provide a compact mechanical structure for performing the measurements.
These purposes are obtained according to the invention by a method comprising the following steps:
The apparatus according to the invention is further characterized by the features as defined in the independent claim 15.
Dependent claims 2-14 and 16-22 define preferred embodiments of the invention.
The present invention is based on broad band electromagnetic measurements performed in two different locations of a horizontal pipe with a flowing or stationary multiphase fluid containing water and gas. The two measurements are preferable performed in a wider passage of a horizontal pipe in order to provide holdup of liquids in the apparatus. The frequency range is typical in the range 1 Mhz-10 Ghz. The preferred arrangement is to have one transmitter and receiver pair located in the top of a wider passage of a horizontal pipeline and a second transmitting and receiver pair located in the bottom of the wider passage of the pipeline as shown in
However, the method of NO 2004 3470 will not provide as high measurement resolution as the present invention based on separation. The apparatus can also be extended to determine the flow rate(s) of the multiphase mixture.
The uniqueness of the present invention is the ability to provide accurate measurements of the water fraction and water salinity/conductivity of a hydrocarbon multiphase mixture containing small amounts of water. Furthermore, the method allows for variations in the dielectric constant of the gas due to variations in the amount of vapor water in the gas. The measurements of water conductivity and water fraction can be done with a minimum of additional devices since only a temperature measurement is required in addition to the electromagnetic measurements. Furthermore, the method and apparatus provides hold-up of liquid in the measurement section such that the liquid phase can be measured with a higher precision. The method allows for detection of liquid hold-up in the measurement which can be used to verify that the meter operates according to its designed conditions. The method also provides accurate measurements of the water salinity and water fraction despite large variations in the gas and condensate densities greatly simplifies calibration of the device.
The invention will be further described in the following with reference to the figures, where:
Below is a summary of the main elements involved in determining the conductivity of the water and the water volume fraction of the multiphase mixture.
Electromagnetic measurements are performed using a sending antenna 2 and receiving antenna 3 located in the bottom of a wider section of a horizontal pipe 1 and a sending antenna 4 and receiving antenna 5 located in the top of the same section of the pipe 1. The antennas penetrate slightly into the pipe 1. The apparatus, or sensor, may also be constructed as shown in
The electromagnetic broad band measurements may also be performed based on transmission of electromagnetic energy on an open ended coaxial conductor 7 and measuring the characteristics of the reflected signal. The transmitted signal may either be a pulse or a sinusoidal signal. One open ended coaxial conductor is then placed at the top of the pipe and another coaxial conductor is placed at the bottom of the pipe as shown in
It is well known that measurement of small component fractions of a multiphase mixture is extremely demanding. However, the measurement uncertainty reduces as the component fraction increases compared to the total volume of the pipe. A horizontal pipe also functions as a gravity separator separating the multiphase mixture and hence creates a higher concentration of liquids in the bottom of the pipe and a higher concentration of gas at the top of the pipe. Additional holdup of liquid can be provided by expanding the pipe diameter at the location of the measurement devices. Then there will be a higher concentration of liquid around the antennas located in the bottom of the pipe 1 and predominantly gas around the antennas located at the top of the pipe 1. Hence, the liquid concentration around the measurement device in the bottom is higher compared to the average liquid fraction of the pipe. A gradual increase and decrease of the diameter 21 is preferred; however a step change may also be used. With a gradual change of diameter less than 7 degrees angle, turbulent flow in the sensor can be avoided. Turbulent flow may disturb separation of the liquid and gas phases in the sensor.
By performing electromagnetic measurements of loss or phase over a broad frequency spectrum (1 Mhz-10 Ghz) with the antennas located in the bottom of the pipe and comparing the result with similar measurements performed with the antennas at the top of the pipe, the water fraction and water conductivity/salinity are determined. By performing the same measurements in the top and the bottom of the pipe, the apparatus is also able to compensate the measurements for any variations in the properties of the gas phase such as water vapor content or changes in the gas density due to pressure changes in the pipeline. The method is also very little affected by changes in the density of the oil or condensate such that accurate water fraction measurements can be performed without any precise information regarding hydrocarbon densities avoiding the use of a device for measuring the pressure in the pipe for compensation purposes. The measurement at the top and at the bottom of the pipe can also be compared to verify that there is separation of the liquid and gas phases in the apparatus. If no separation is taking place, operational actions such as changing the flow rates of the well, can be performed in order to obtain liquid and gas separation. The temperature and pressure of the multiphase mixture can also be measured. Only a temperature measurement is required in order to obtain the desired functionality since pressure variations only have a small effect on the water fraction measurement and a marginal effect on the measurement of the water conductivity. However, a pressure transmitter can be used to further improve the measurements if extremely high precision is required for the water fraction measurement. For simplicity these devices has been omitted from the drawings and will not be further discussed in the description of the new invention.
Two devices may also be combined in order to derive the flow rates of the multiphase mixture as shown in
The apparatus may also be combined with flow element 33 such as a venturi, v-cone or orifice plate for determination of liquid(s) and gas flow rates as shown in
The apparatus may also be combined with a multiphase flow meter 36 as described in WO 2005/057142 installed in a vertical section of the pipe as shown in
Below is a more detailed description of the invention:
The fundamentals of electromagnetic waves traveling anymedia and the behavior of electromagnetic filed in a pipe (waveguide) is well described in the literature (e.g. Fields and Waves in Communication Electronics by S. Ramo, J. R. Whinnery and T. V. Duzer—1984). Electromagnetic measurement principles and methods for modeling and analyzing the measurement signals are also well described in “Microwave Electronics—measurements and material characterization” by Chen et al, (Wiley), “Electromagnetic mixing formulas and applications”, by Ari Sihvola, (IEE Electromagnetic Wave Series 47), and “Aqueous Dielectrics” by J. B. Hasted (Chapman and Hall).
The general equation for the electric field of a positively traveling electromagnetic wave in free-space with x and y components of the electric field traveling in the direction z can be described by the following equation:
E=({circumflex over (x)}E1+ŷE2ejψ)e−jkz Equation 1
For an electromagnetic wave traveling in a lossy medium such as a mixture of oil and/or gas dispersed in water, the wave number k becomes a complex number as shown in equation 2 below.
k=α+jβ Equation 2
The exponential propagation factor for phasor waves, e−jkz, of equation 1 then becomes,
e−jkz=eoze−jβz Equation 3
Where α and β can be calculated according to equation 4 and 5 below:
For air, gas, oil and condensate, the imaginary part of the dielectric constant is for all practical purposes zero. For water, the complex dielectric constant can be described by a single Debye relaxation law as shown below:
Equation 7 can be re-arranged for calculation of the real (∈′) and imaginary (∈″) part of the dielectric constant of water as shown in equation 8 and 9 below:
Measurements and equations of the static dielectric constant of water, the dipole relaxation time and dielectric constant at infinite frequencies are well described in the literature. Some examples can be found in J. B. Hasted which has performed a critical review of available data in Aqueous Dielectrics (1973). More recent data has been published by Udo Kaatze in J. Chem. Eng. Data, 1989p 371-374 and Meissner and Wentz in Report from Boeing/AER investigation for CMIS and “A formulation for the Static Permittivity of Water and Steam at temperatures from 238 K to 873 K at Pressures up to 1200 Moa, Including Derivates mid Debye-Hünckel Coefficients” by D. P. Fernandez et al J. Phys. Chem. Ref. Data, Vol. 26, No 4, 1997
There is also evidence that the static dielectric constant of water, the dipole relaxation time and the dielectric constant at infinite frequencies also are dependent of the salinity of the water. The static dielectric constant of water, the dipole relaxation time and the dielectric constant at infinite frequencies for fresh water can then be multiplied by a water salinity dependent correction factor in order to obtain the values of ∈s, ∈∞, and τ for saline water. Some examples of the equations for the water salinity correction factor for ∈s, ∈∞ and τ has been published by Meissner and Wentz in Report from Boeing/AER investigation for CMIS page 17 and J. B. Hasted, Aqueous Dielectrics (1973).
The effective real part of the complex dielectric constant is:
Where:
In mixture models the dielectric permittivity of a multiphase mixture is expressed in terms of the effective real part of the dielectric constant of every constituting component and their volume fraction. Several comprehensive reviews of dielectric mixture models have been published in the literature, van Beek, 1967; Ting a at al., 1973; Wang & Schmugge, 1980; Shutko & Reutov, 1982; Hallikainen et al., 1985; Sihlova, 1989 and “Flow permittivity models and their applications in multiphase meters”, by E. Hammer, Proc. Multiphase Metering, IBC Technical Services, Mar. 12-13, 1997, Aberdeen. The Hanai-Bruggeman equation, originally derived by Bruggeman (1935) and later modified to yield complex dielectric constants by Hanai (1936), relates the dielectric constant of a two component mixture to the volume fractions of the components. If the two component mixture is droplets as an inner phase dispersed in a continuous media of an outer phase, the equation become:
Hence, by measuring the dielectric constant of a multiphase mixture and knowing the effective dielectric constant of the individual components of the mixture such as water and hydrocarbon, the, volume fraction of water and hydrocarbon can be calculated. Dielectric properties for hydrocarbons can be found in: “Handbook of Chemistry and Physics” (CRC Press) and “Complex permittivity of crude oils and solutions of heavy oil fractions”, by Friisø et al, in Journal of Dispersion Sci. Technology, 19(1), (1998) page 93-126 and
However, the capacitive coupling between the antennas increases with frequency due to the increased capacitive coupling at higher frequencies and the fact that the antennas become more efficient at smaller wavelengths. The antennas of the sensor are in effect dipoles which are inserted into the pipe. The length of the antennas are just a few mm, such that one wavelength corresponds to a frequency far above 10 Ghz. The aperture or coupling efficiency of a dipole antenna is given by the equation:
Where:
When the water phase contains salt and the liquid phase is water continuous, the liquid becomes conductive. This can occur either by separation, i.e. that water is flowing in the bottom of the pipe with a layer of condensate or oil on top, or if the water fraction is large enough such that the oil is dispersed as droplets in a continuous water phase. The latter typical occurs for water fractions above 30% for a water/condensate mixture.
When the liquid becomes conductive, the shape of the loss curve 48, 49, 50, 51, changes. Although a conductive liquid phase introduces more loss at all frequencies, the variation in the frequency spectrum is different with a conductive liquid compared to a non conductive liquid.
The coupling of the antenna to the medium between the antennas is more efficient with a conductive media since the area of the antennas and wavelength of the transmitted signal is of less importance for conductive coupling. This effect benefits particular the coupling efficiency at low frequency. However, the media itself is now lossier, such that the loss between the antennas with a conductive media is higher. This loss is highly frequency and salinity dependent due to the frequency and salinity dependence of the imaginary part of the dielectric constant of water as shown in
The broad band loss ratio R (or just loss ratio), which for the context of this patent application is defined as measured loss at a high frequency band divided by measured loss at a low frequency band, can be used to derive the water salinity or conductivity of the water. The loss ratio R is obtained by performing a sweep in the low frequency range of the frequency spectrum and averaging all the loss measurements and similarly performing a sweep in a high frequency band and averaging all the loss measurements performed in this band. R is obtained by dividing the two average readings. The sweep should at least contain two measurements chosen such that the distance between the frequencies is equal to one period of the frequency of the overlaying ripple pattern caused by standing waves occurring in the cables of the measurement path. By doing so, the effect of standing wave patterns can be minimized. By using more frequencies over a broader frequency range for the upper and lower sweep, the unwanted effect due to standing waves in the measurement path can be further reduced. The width of the frequency sweep should preferable be a multiple of the frequency period for the standing waves.
By rearranging equation 1, the loss ratio R can be calculated as:
Where
The attenuation coefficients can be calculated using equation 4. For air, the attenuation coefficients are approximately zero. Hence, by measuring the broadband loss ratio R in air, equation 13 becomes:
When R and K1 is given in decibels (dB), equation 14 becomes:
The effect of variations in the dielectric properties of the gas due to varying amount of vapor water mass in the gas and the effect of any density changes in the gas can effectively be removed by normalizing the measurement at the bottom of the pipe to the measurement at the top of the pipe as shown in equation 15. This is done by dividing the measurement of the broadband loss ratio at the bottom of the pipe with the broadband loss ratio measured at the top of the pipe. This normalization also reduces measurement caused by discrepancies in the frequency spectrum of the electronics and cables.
The normalized broad band loss ratio can also be used to verify that separation and hold-up of liquid is occurring in the apparatus, where a value of for RNormalised=1 means that no separation is taking place.
Equation 15 can be used to derive the complex dielectric constant for the liquid based on a measurement of the normalized R. The complex dielectric constant is derived by adjusting the real and imaginary part of the dielectric constant of equation 4 until the right hand side of equation 15 matches the left hand side of equation 15. This is a straight forward process; however, it is a bit more challenging since the value of Z is a function of the wavelength of the transmitted signal since the receiving antenna is located in the near field from the transmitter. However, empirical tests have revealed that experimental derived calibration curves can be used for low water salinities.
However, two different methods can be used with the apparatus of
The dielectric constant of water is, amongst other, a function of the water conductivity and measurement frequency. However, since the water fraction is independent on both water conductivity and measurement frequency, the water conductivity can be determined by performing a water fraction measurement at least two different measurement frequencies and adjusting the water conductivity of equation 9 until the water fraction calculated according to equation 11 gives the same value at all measurement frequencies.
The two receiving antennas 6 and 8 are located at distances d1 14 and d2 13 from the transmitting antenna 7. Optimum dimension of d1 are in the range 8-12 mm and for d2 optimum dimension will typical be twice the dimension of d1. Typical the antennas will penetrate a few mm into the pipe. The phase difference between the antennas 6 and 8 is measured for at least two frequencies transmitted on the sending antenna 7. The frequencies should also be selected such that there is sufficient difference in the imaginary part of the dielectric constant between the highest and lowest frequency such that the slope of the water fraction measurement vs. conductivity curve, as shown in
According to plane wave theory, the phase difference between the receiving antennas 2 and 3 can be described as:
Δφ=β*Z Equation 17
where:
Hence, by measuring the phase difference Δφ and knowing the value of Z for the system, the phase constant β for the wave propagating from the sending to the receiving antennas can be determined. Experiments have shown that the value of Z is also a function of the wavelength of the transmitted signal and there is also a slight dependence on the conductivity of the liquid. This is due to the fact that the receiving antennas are located in the near field of the transmitting antenna and the model for plane wave propagation is then not completely valid. This behavior can be modeled by introducing a frequency dependent term as shown in equation 19 below:
Where:
χ can then be calculated from the measured phase difference, measurement frequency and value of Z according to equation 20 below:
Combining equation 5, 17, 19 and 20 provides the following equation for the real (∈′) and imaginary (∈″) part of the dielectric constant within the pipe.
A some what simpler way to calibrate the measurement has been found by using a phase dependent calibration factor Z. This is due to the fact that the effective antenna distance Z is a function of the transmitted wavelength which again is a function of the measured phase difference between the two receiving antennas. The effective distance Z is also dependent on the multiphase conductivity and Z can then be calculated as shown below:
Z=f(Δφ,σmix) Equation 22
Examples of such functions are shown in
The conductivity of the oil/water mixture can be calculated according to the Maxwell Garnett mixing formula as shown below:
Where:
The complex dielectric constant can be determined in an iterative calculation loop. Assuming a constant ratio between the real and imaginary part of the dielectric constant when performing these iterations simplifies the calculations. Experiments have shown that the ratio between the real and imaginary dielectric constant for pure water applied to a mixture of water and oil, provides accurate calculations of the volume fraction. This approximation introduces only small measurement errors since the Bruggeman mixing formula is fairly linear function.
Hence, the ratio between the real and imaginary dielectric constant is defined as:
The real part of the dielectric constant for the mixture can then be calculated by combining equation 24 and 5 as shown below:
The steps involved in order to determine the water conductivity and water (volume) fraction are listed below, ignoring the steps involved in temperature and pressure compensating the measurements:
Based on the above discussion, the following additional steps are involved in determining the water conductivity and water (volume) fraction:
Knowing the conductivity of water, it is possible to determine the salt content of the water. Tables of conductivity vs. salt content can be found in the CRC Handbook of Chemistry and Physics. Algorithms for calculating the conductivity vs. salt content and temperature can be found in Robinson and Stokes, Electrolyte Solutions (1959) and A. L. Horvath, Handbook of Aqueous Electrolyte Solutions (1985).
Transmission and reflection methods may also be used to measure the fractions and water conductivity as shown in
An open ended coaxial probe 7 may also be used to measure the fractions and water conductivity as shown in
The design and working principles of transmission and reflection sensors as shown in
Cross correlation techniques are frequently used for measurement of multiphase flow. Techniques for cross correlation flow measurement of multiphase flows are widely described in Cross Correlation Flow Meters, their design and applications“by M S Beck and A Plaskowski (Adam Hilger, Bristol).
By transmitting an RF carrier transmitted into the flow and measuring the response, the received signal contain information of the variations in the flow caused by amplitude (loss), phase or frequency modulation by the disturbances. By performing the measurements at two sections of the pipe located at a known, one can create two time varying signals that are shifted in time equal to the time it takes the multiphase flow to travel between the two sections.
By cross correlating the two signals using the formula:
where x(t) and y(t) are the sampled signals, the time delay τ can be calculated. The time delay τ between the signals x(t) and y(t) is a measure of the time it takes a disturbance in the flow to go from the first to the second pair of antennas.
It is well known that loss due to scatter is highly frequency dependent. Scattering means that a disturbance such as a gas or liquid bubble reradiates parts of the electromagnetic energy such that the energy is lost in the direction of travel towards the receiver. Scattering is normally divided into Rayleigh scattering and Mie scattering which are further described in “Electromagnetic Mixing Formulas and Applications” by Ari Sihvola—IEE Electromagnetic Waves series 47.
The Rayleigh scattering of a dielectric sphere such as a liquid droplet is given, according to Sihvola, by the following equation:
As seen from equation 27, the effective scattering section of an object greatly increases with frequency. Consequently by using a high measurement frequency, better measurement resolution can be obtained since the signal is attenuated more in the direction of travel. However, increasing the frequency also reduces the loss in the longitudinal direction of the pipe as shown below.
The fundamental behavior of the pipe, both below and above the cut-off frequency is well described in literature. (e.g. Fields and Waves in Communication Electronics by S. Ramo, J R Whinnery aid T. V. Duzer—1984).
The cut-off frequency of the lowest mode in a circular wave guide (TE11) is according to Ramo et al given by equation 28 below;
The cut-off wavelength is given by:
λc=3.41a Equation 29
Where a: Pipe radius
According to Ramo et al, there is attenuation without phase shift for frequencies below the cut-off frequency of a wave guide and phase shift without attenuation for frequencies above the cutoff frequency, and neither attenuation nor phase shift exactly at cutoff. It is also well known that this fundamental behavior of a wave guide can be used to measure the cut-off frequency of the pipe by measuring the location of the phase shift. Based on the measured frequency, the dielectric constant of the multiphase mixture within the pipe can be derived according to equation 30 below.
Where
For the apparatus shown in
However, this method relays on a continuous measurement of the cut-off frequency such that the measurement frequency can be adjusted between each measurement sample. Both the measured loss, phase or the measured cut-off frequency can be used to calculate the cross correlation velocity according to equation 26.
The attenuation coefficient for an electromagnetic wave traveling in the longitudinal direction of the pipe can according to Ramo et.al be calculated according to equation 31 below:
Where
Hence, by using a measurement frequency that is substantially below the cut-off frequency, the ratio f/fc is much less than 1 such that the attenuation in the longitudinal direction of the pipe becomes substantially independent of frequency. By combining equation 29 and 31 the attenuation coefficient then approximates the constant value:
where a: pipe radius
Hence, by measuring or calculating the cut-off frequency of the pipe and selecting a measurement frequency that is substantially below the cut-off frequency, very little energy is traveling in the longitudinal direction of the pipe and hence providing electromagnetic isolation between the two probe pairs in the upstream and downstream cross sections of the pipe.
Signal processing methods for determination of liquid and gas velocities based on cross correlation measurements are well known and examples can be found in “Simulation of two peaks correlation method for gas-liquid flow velocity measurements”, PhD at UMIST, 1985 bt Corral Davalos, and “Development of signal interpretation models for multiphase flow rate metering of oil-water-gas flow”, PhD at University of Bergen 1996 by Øivind Midttveit, and “A pulsed ultrasound cross correlation system for velocity measurement in two component fluids” PhD at UMIST 1986 by Xu L-A and “Analysis of space and Time Structures in Two Phase Flow using Capacitance Sensors”, PhD University of Stavanger 1993 by Rune Viggo Time.
A venturi flow meter is commonly used for measurement of flow rate of a multiphase fluid. Any restriction in the pipe will result in a change in the velocity of the multiphase mixture and introduce a pressure drop across the restriction. Based on the theory of fluid dynamics, the square root of the pressure drop is proportional to the total mass flow rate in the pipe. A venturi tube is a structure where the pipe diameter is gradually reduced into a section of the pipe with a smaller diameter. The smaller section may be short or a relative long section. Then the diameter is gradually expanded to the original size of the pipe. Mass flow measurements with such a structure are described in the ISO standards 5167 “Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full” part 1—general principles and part 4—venturi tubes.
According to ISO 5167-1, the mass flow rate can be calculated as:
The adoption of venturi tubes for multiphase and wetgas flow conditions are further described in “Design of a flow metering process for two-phase dispersed flows”, Int. J. Multiphase Flow vol 22, No 4, pp 713-732, “A study of the performance of Venturi meters in multiphase flow”, by Hall, Reader-Harris, and Millington, 2nd North American Conference on Multiphase Technology and “Liquid Correction of Venturi Meter Readings in Wet Gas Flow”, by Rick de Leeuw, North Sea Flow Measurement Workshop—1997.
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