A multi-functional feed-screw-type dovetail stage may include a male threaded rod having, on each of its ends, a coupling portion for coupling to a control knob; a first support and a second support provided on respective sides of a fixed member for rotatably supporting the male-threaded rod; and the control knob that detachably couples via its coupling portion to the male-threaded rod and serves to rotate the male-threaded rod. A slide member travels until a female-threaded cylinder engaging the fixed member abuts the first support and the second support upon moving.
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1. A multi-functional feed-screw dovetail stage in which a slide member having a female-threaded cylinder connected thereto is engaged with a fixed member having a male-threaded rod connected thereto, and, by operating a control knob to rotate the male-threaded rod so as to move the female-threaded cylinder, the slide member is made to slide to thereby perform positional adjustment of a measuring equipment mounted on the stage,
wherein
the male-threaded rod includes, on each of its respective ends, a rod coupling portion for coupling to a knob coupling portion of the control knob;
the multi-functional feed-screw dovetail stage further comprises a first support and a second support provided on respective sides of the fixed member, the supports defining the length of the fixed member along a travel direction of the female-threaded cylinder and rotatably supporting the male-threaded rod;
the control knob detachably couples via the knob coupling portion to the male-threaded rod and serves to rotate the male-threaded rod;
the rod coupling portion comprises threaded holes formed in the two ends of the male-threaded rod along an axial direction, and a bolt inserted inside the control knob along the axial direction for engaging with the threaded holes formed in the male-threaded rod;
the slide member includes an insertion recess in which a protrusion coupled to the female-threaded cylinder can be removably inserted; and
by removing the engaged bolt and removing the protrusion from the insertion recess, replacements can be made selectively from among a plurality of male-threaded rods having different amounts of displacement per rotation and corresponding female-threaded cylinders.
2. The multi-functional feed-screw-type dovetail stage according to
3. The multi-functional feed-screw-type dovetail stage according to
the male-threaded rod is coupled to a first control knob and a second control knob at the first support and the second support, respectively.
4. The multi-functional feed-screw-type dovetail stage according to
the male threaded screw is directed toward a substantially vertical direction,
the first support is secured to a base, and
the second support is coupled to the control knob.
5. The multi-functional feed-screw-type dovetail stage according to
a plurality of slide members are arranged with respect to one fixed member in parallel along the slide direction.
6. The multi-functional feed-screw-type dovetail stage according to
a plurality of pairs each including a fixed member and a slide member are connected and arranged in parallel along the slide direction.
7. The multi-functional feed-screw-type dovetail stage according to
the plurality of slide members arranged in parallel differ from one another in at least one of control knob position, amount of displacement per rotation of the male threaded rod, and maximum travel distance.
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The entire disclosure of Japanese Patent Application No. 2009-173855 including specification, claims, drawings, and abstract is incorporated herein by reference.
1. Field of Invention
The present invention relates to a multi-functional feed-screw-type dovetail stage. More particularly, the present invention relates to a feed-screw-type dovetail stage in which a slide member having a female-threaded cylinder connected thereto is engaged with a fixed member having a male-threaded rod connected thereto, and, by operating a control knob to rotate the male-threaded rod so as to move the female-threaded cylinder, the slide member is made to slide to thereby perform positional adjustment of a precision apparatus mounted on the stage.
2. Description of Related Art
When installing precision apparatuses, such as electric or electronic devices including CCD cameras and sensors, optical devices including lenses and microscopes, and illumination devices including LEDs, positional adjustment must be performed in order to determine proper positioning and to achieve focus. Further, after installation in position, additional fine positional adjustments may become necessary.
Such precision apparatuses are often mounted on a device called a “dovetail stage” and subjected to positional adjustment. In a typical structure of a dovetail stage, a slide member for mounting an apparatus thereon is coupled, by means of a slide mechanism, to a fixed member secured to a base, and, by manually operating a control knob, the slide member is made to slide with respect to the fixed member. There are various formats of such a dovetail stage provided for different purposes of use. For example, a dovetail stage may be an X-axis dovetail stage that slides in one direction, an XY-axis dovetail stage that slides in two substantially orthogonal directions, a Z-axis dovetail stage that slides along the vertical direction, or a rotary stage that slides in rotation. Further, depending on the incorporated drive system, a dovetail stage may be, for example, a feed-screw-type dovetail stage that is driven by a feed screw, or a rack-and-pinion-gear-type dovetail stage that is driven by a rack and pinion gear.
The male-threaded rod 107 of the feed-screw-type dovetail stage 100 has a cantilever structure, with one end being mounted and attached to the fixed member 102 and the other end being a free end. In the feed-screw-type dovetail stage 100, the range of travel of the slide member 103 with respect to the fixed member 102 is defined by abutment of the female-threaded cylinder 106 against a stopper plate 109 attached to one end of the fixed member 102 and a washer 110 provided at the other end of the fixed member 102. The male-threaded rod 107 constitutes an integral part of the feed-screw-type dovetail stage 100, and therefore cannot be replaced. Further, owing to the mechanism of the feed-screw-type dovetail stage 100, the positions of the control knob 108 and the scale plates 113a, 113b are fixed.
A rotary stage having a rotary table that rotates with respect to a base is also conventionally known. In a rotary stage, a feed screw is provided on one of the rotary table or the base, while a nut that screws onto the feed screw is provided on the other component. By means of this feed screw mechanism, the rotary table rotates in both forward and reverse directions with respect to the base.
In a conventional feed-screw-type dovetail stage, the male-threaded rod has a cantilever structure with one end being fixed and the other end being a free end, such that the male-threaded rod has a larger deflection toward its tip due to its own weight. Accordingly, distorted engagement may be generated between the female-threaded cylinder and the male-threaded rod as the length of the female-threaded cylinder becomes longer, possibly resulting in degraded performance of the feed-screw-type dovetail stage.
Furthermore, the male-threaded rod and the control knob are provided in a fixed manner and constitute an integral part of the feed-screw-type dovetail stage product. Accordingly, a user cannot replace the male-threaded rod, such that the stage has very limited functionality.
Moreover, as the positions of the control knob, slide lock screw, and scale plates are fixed in the product, those positions cannot be changed. Also, the structure of the stage does not permit a user to select the travel range of the slide member from a variety of different ranges. Therefore, a conventional stage has poor usability for the user.
The present invention provides a multi-functional feed-screw-type dovetail stage in which a slide member having a female-threaded cylinder connected thereto is engaged with a fixed member having a male-threaded rod connected thereto, and, by operating a control knob to rotate the male-threaded rod so as to move the female-threaded cylinder, the slide member is made to slide to thereby perform positional adjustment of a precision apparatus mounted on the stage. The male-threaded rod includes, on each of its ends, a coupling portion for coupling to the control knob. The multi-functional feed-screw-type dovetail stage further comprises a first support and a second support provided on respective sides of the fixed member, the supports defining the length of the fixed member along a travel direction of the female-threaded cylinder and rotatably supporting the male-threaded rod. Further, the control knob detachably couples via its coupling portion to the male-threaded rod and serves to rotate the male-threaded rod.
According to the above-described structure, the male-threaded rod is configured as a simple beam supported by the first support and the second support. As a result, the amount of deflection of the male-threaded rod is reduced, such that distorted engagement between the female-threaded cylinder and the male-threaded rod is minimized, enabling improved performance of the feed-screw-type dovetail stage. Further, as the control knob can be coupled to either end of the male-threaded rod, usability can be easily improved in accordance with the purpose of use. In addition, as the length of the fixed member along the travel direction of the female-threaded cylinder is defined by the distance between the first support and the second support, the feed-screw-type dovetail stage can be provided with a variety of different travel ranges in accordance with the purpose of use.
In the multi-functional feed-screw-type dovetail stage, the coupling portion preferably comprises threaded holes formed in the respective ends of the male-threaded rod along an axial direction, and a bolt inserted inside the control knob along the axial direction for engaging with the threaded holes formed in the male-threaded rod. The slide member preferably includes an insertion recess in which a protrusion coupled to the female-threaded cylinder can be removably inserted. The multi-functional feed-screw-type dovetail stage is preferably configured such that, by removing the engaged bolt and removing the protrusion from the insertion recess, replacement can be made selectively from among a plurality of male-threaded rods having different amounts of displacement per rotation and their corresponding female-threaded cylinders. By configuring as above, selections for replacement can be made from among a plurality of male-threaded rods having different amounts of displacement per rotation and their corresponding female-threaded cylinders, facilitating improvement of usability of the multi-functional feed-screw-type dovetail stage. Furthermore, as the control knob can be coupled to either end of the male-threaded rod, usability can be easily improved in accordance with the purpose of use.
In the multi-functional feed-screw-type dovetail stage, the slide member preferably comprises projections each having an inverted triangle shape in a cross-section that intersects the travel direction of the slide member, and longitudinal grooves provided for forming the projections. The multi-functional feed-screw-type dovetail stage is preferably configured such that, by screwing a slide lock screw into a slide lock screw hole that penetrates to the projection so as to abut the projection, the projection is inclined toward the opposing fixed member, thereby securing the slide member with respect to the fixed member. With this arrangement, in accordance with the purpose of use, the slide lock screw can be provided on either of the two side surfaces or on both side surfaces simultaneously, enabling easy improvement of usability.
In the multi-functional feed-screw-type dovetail stage, the scale plates and the slide lock screw for securing the slide member in position with respect to the fixed member are preferably provided on both side surfaces of the slide member that are located in a direction that intersects the travel direction of the slide member. With this arrangement, the slide lock screw and the scale plates can be provided on a side surface in accordance with the purpose of use, enabling easy improvement of usability.
In the multi-functional feed-screw-type dovetail stage, the male-threaded rod is preferably coupled to a first control knob and a second control knob at the first support and the second support, respectively. With this arrangement, the control knobs can be coupled simultaneously to both ends of the male-threaded rod, enabling easy improvement of the control knob operation in accordance with the purpose of use.
The multi-functional feed-screw-type dovetail stage is preferably configurable such that the male-threaded rod is directed toward a substantially vertical direction, the first support is secured to a base, and the second support is coupled to the control knob. With this arrangement, the multi-functional feed-screw-type dovetail stage can be used in the vertical direction, enabling easy improvement of usability in accordance with the purpose of use.
In the multi-functional feed-screw-type dovetail stage, a plurality of slide members may preferably be arranged with respect to one fixed member in parallel along the slide direction. Further, in the multi-functional feed-screw-type dovetail stage, a plurality of pairs each including a fixed member and a slide member may preferably be connected and arranged in parallel along the slide direction. With these arrangements, a plurality of slide members can be provided at one location in parallel so that a plurality of slide members can be selected and used in accordance with the purpose of use, enabling easy improvement of usability.
In the multi-functional feed-screw-type dovetail stage, the plurality of slide members arranged in parallel differ from one another in at least one of control knob position, amount of displacement per rotation of the male-threaded rod, and maximum travel distance. With this arrangement, it is possible to provide a plurality of slide members arranged in one location with varying control knob positions, varying amounts of displacement per rotation of the male-threaded rod, and varying maximum travel distances.
Embodiments of the multi-functional feed-screw type dovetail stage according to the present invention are described in detail below by reference to the drawings.
Referring to
As shown in
As shown in
The coupling portion for coupling the control knob 8 and the male-threaded rod 7 is next explained. The coupling portion is configured with holes 16a, 16b for control knob connection and the bolt 11 for control knob connection. The male-threaded rod 7 is composed of a central threaded section 19 that engages the female-threaded cylinder 6, and round rod sections 20 without threading. As shown in
The control knob 8 has integrated therein the bolt 11 for control knob connection that engages the holes 16a, 16b for control knob connection formed in the male-threaded rod 7. By causing the bolt 11 for control knob connection to engage either of the holes 16a, 16b for control knob connection, the control knob 8 can be coupled to the multi-functional feed-screw-type dovetail stage 1. Using the coupled control knob 8, the male-threaded rod 7 is rotated.
As described above, the control knob 8 is freely attached to and detached from the male-threaded rod 7 by means of the bolt 11 for control knob connection. Accordingly, by removing the bolt 11 for control knob connection engaged in the hole 16a or 16b for control knob connection, replacement can be made selectively from among a plurality of male-threaded rods 7. For example, the amount of displacement per rotation of a standard male-threaded rod 7 may be 5 mm, and optional male-threaded rods 7 may have different amounts of displacement per rotation, such as 2 mm and 10 mm. Selections and replacements can be made from among these options in accordance with convenience of use. As described above, as the female-threaded cylinder 6 corresponding to the male-threaded rod 7 is configured such that its protrusion 18 can be removably inserted in the insertion recess 26 provided in the slide member 3, the female-threaded cylinder 6 can be replaced in a pair with the male-threaded rod 7.
As shown in
According to the third modified example of the multi-functional feed-screw-type dovetail stage 1, a plurality of slide members 3 may be arranged in parallel along the slide direction with respect to one fixed member 2. In other words, the one fixed member 2 serves as the base for carrying a plurality of slide members 3a and 3b.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Feb 26 2010 | MURAMATSU, HIROAKI | MIRUC OPTICAL CO , LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 024131 | /0797 | |
Mar 24 2010 | Miruc Optical Co., Ltd. | (assignment on the face of the patent) | / |
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