An image forming apparatus includes: a recording head having plural sub-heads, the sub-heads each including plural nozzles, each of the plural nozzles within a sub-head ejecting liquid droplets at the same time with respect to a medium on which an image is drawn, and the sub-heads being arranged in a width direction of the medium; a setting unit; and a rotation unit. The setting unit uses a timing when a predetermined sub-head of the plural sub-heads ejects liquid droplets as a reference to set timings when sub-heads other than the predetermined sub-head eject liquid droplets. The rotation unit uses a predetermined axis as a spindle to rotate and position the recording head in a plane parallel to a plane of the medium.
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8. A recording head adjusting method comprising:
using, in a recording head where plural sub-heads that include plural nozzles, each of the plural nozzles within a sub-head ejecting liquid droplets at the same time with respect to a medium on which an image is drawn and the sub-heads being arranged in a substantial single line in a width direction of the medium, a timing when a predetermined sub-head of the plural sub-heads ejects liquid droplets as a reference to set timings when the other sub-heads which are arranged in a substantial single line with the predetermined sub-head eject liquid droplets;
using a predetermined axis as a spindle to rotate and position the recording head in a plane parallel to a plane of the medium;
deriving a rotation amount on the basis of inclination, with respect to a direction corresponding to the width direction of the medium, of a regression line of all endpoints of straight lines that have been formed by the sub-heads; and
controlling so as to rotate the recording head by the rotation amount that has been derived.
1. An image forming apparatus comprising:
a recording head having plural sub-heads, the sub-heads each including plural nozzles, each of the plural nozzles within a sub-head ejecting liquid droplets at the same time with respect to a medium on which an image is drawn, and the sub-heads being arranged in a substantial single line in a width direction of the medium;
a setting unit that uses a timing when a predetermined sub-head of the plural sub-heads ejects liquid droplets as a reference to set timings when the other sub-heads which are arranged in a substantial single line with the predetermined sub-head eject liquid droplets;
a rotation unit that uses a predetermined axis as a spindle to rotate and position the recording head in a plane parallel to a plane of the medium;
a rotation amount derivation unit that derives a rotation amount on the basis of inclination, with respect to a direction corresponding to the width direction of the medium, of a regression line of all endpoints of straight lines that have been formed by the sub-heads; and
a rotation controlling unit that controls the rotation unit such that the rotation unit rotates the recording head by the rotation amount that has been derived by the rotation amount derivation unit.
2. The image forming apparatus of
3. The image forming apparatus of
4. The image forming apparatus of
an image reading unit that reads an image that has been formed on the medium by the recording head,
and a shift amount derivation unit that derives, on the basis of information representing a pattern in the image that has been formed by the sub-heads and which pattern has been read by the image reading unit, a shift amount of the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets,
wherein the setting unit sets, on the basis of the shift amount that has been derived by the shift amount derivation unit, the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets.
5. The image forming apparatus of
an overlapping region is present in a region where two sub-heads that are adjacent are capable of forming the image on the medium, and
the shift amount derivation unit derives, on the basis of overlapping of the pattern that has been formed in the overlapping region, the shift amount of the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets.
6. The image forming apparatus of
an image reading unit that reads an image that has been formed on the medium by the recording head,
wherein the pattern that has been formed by the sub-heads is represented by information representing the pattern that has been obtained as a result of the pattern being read by the image reading unit.
7. The image forming apparatus of
9. The recording head adjusting method of
10. The recording head adjusting method of
11. The recording head adjusting method of
reading an image that has been formed on the medium by the recording head, and
deriving, on the basis of information representing a pattern in the image that has been formed by the sub-heads and which pattern is in the image that has been read, a shift amount of the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets,
wherein the setting includes setting, on the basis of the shift amount that has been derived, the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets.
12. The recording head adjusting method of
an overlapping region is present in a region where two sub-heads that are adjacent are capable of forming the image on the medium, and
the deriving includes deriving, on the basis of overlapping of the pattern that has been formed in the overlapping region, the shift amount of the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets.
13. The recording head adjusting method of
reading an image that has been formed on the medium by the recording head,
wherein the pattern in the image that has been formed by the sub-heads is represented by information representing the pattern that has been obtained by reading the image.
14. The recording head adjusting method of
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This application claims priority under 35 USC 119 from Japanese Patent Application No. 2008-087833, the disclosure of which is incorporated by reference herein.
1. Field of the Invention
The present invention relates to an image forming apparatus and a recording head adjusting method and particularly relates to an image forming apparatus that forms an image by a recording head configured by plural sub-heads and a recording head adjusting method that adjusts shift that has arisen between the sub-heads.
2. Description of the Related Art
A head in a single-pass format image forming apparatus is often configured by plural sub-heads. These plural sub-heads are manufactured as one head as a result of being positioned and attached. Due to misalignment that occurs at the time of attachment, the sub-heads are not attached in ideal positions shown in
Misalignment of the sub-heads lowers image quality because, as shown in
The present invention provides an image forming apparatus and a recording head adjusting method.
According to an aspect of the invention, there is provided an image forming apparatus including: a recording head having plural sub-heads, the sub-heads each including plural nozzles, each of the plural nozzles within a sub-head ejecting liquid droplets at the same time with respect to a medium on which an image is drawn, and the sub-heads being arranged in a width direction of the medium; a setting unit that uses a timing when a predetermined sub-head of the plural sub-heads ejects liquid droplets as a reference to set timings when sub-heads other than the predetermined sub-head eject liquid droplets; and a rotation unit that uses a predetermined axis as a spindle to rotate and position the recording head in a plane parallel to a plane of the medium.
According to another aspect of the invention, there is provided a recording head adjusting method including: using, in a recording head where plural sub-heads that include plural nozzles, each of the plural nozzles within a sub-head ejecting liquid droplets at the same time with respect to a medium on which an image is drawn and the sub-heads being arranged in a width direction of the medium, a timing when a predetermined sub-head of the plural sub-heads ejects liquid droplets as a reference to set timings when sub-heads other than the predetermined sub-head eject liquid droplets; and using a predetermined axis as a spindle to rotate and position the recording head in a plane parallel to a plane of the medium.
Preferred embodiments of the present invention will be described in detail based on the following figures, wherein:
What becomes a problem in the aforementioned misalignment between the sub-heads are variations between the sub-heads. With respect thereto, JP-A No. 2005-111990 proposes correcting rotation offset by adjusting the timings of ejection (jetting) in nozzle units in accordance with rotation offset.
However, in order to adjust the ejection (jetting) timings in nozzle units and realize rotation correction of a minute angle, a function of selecting between and setting a timing signal of an extremely high resolution and a timing signal in nozzle units becomes necessary, and the head drive circuit becomes complicated and expensive.
Thus, using a sub-head where plural nozzles inside the sub-head are ejection-controlled at same timings is desired. However, in that case, the following phenomena arise due to variations between the sub-heads.
First, color shift occurs. Specifically, as shown in
Further, unevenness (irregularity, nonuniformity) occurs in connecting portions. Specifically, as shown in
In this manner, the prior art cannot control color shift and unevenness of connecting portions generated by misalignment of sub-heads that eject ink droplets.
The present invention provides an image forming apparatus that controls color shift and unevenness of connecting portions generated by misalignment of sub-heads that eject ink droplets and a recording head adjusting method that adjusts shift that has arisen between the sub-heads.
Below, embodiments of the present invention will be described in detail with reference to the drawings. It will be noted that, in the description below, an example where a recording medium is used as medium on which an image is drawn will be described. In a case where the medium on which an image is drawn is another medium, such as a transfer belt, the embodiments of the present invention can also be applied to a medium other than a recording medium by substituting that medium for “recording medium”. Further, in the embodiments, a belt-conveyance format image forming apparatus will be taken as an example and described, but “plane of the medium” is not limited to a flat plane of a belt in a belt-conveyance format and also includes a tangential plane of a curved surface in a drum-conveyance format.
The ink storing/charging unit 114 includes ink tanks that store inks of colors corresponding to the heads 112K, 112C, 112M and 112Y, and the tanks are communicated with the heads 112K, 112C, 112M and 112Y via necessary pipe lines. Further, the ink storing/charging unit 114 is disposed with an informing unit that informs an operator when remaining amounts of the inks become small, and the ink storing/charging unit 114 includes a mechanism for preventing erroneous filling between colors.
In
When the inkjet recording apparatus 110 is configured to be capable of utilizing plural types of recording media, it is preferred to automatically distinguish the type of recording medium (media types) to be used by attaching to the magazine an information recording body such as a barcode or a wireless tag in which media type information is recorded and reading the information of that information recording body with a predetermined reading device and to perform ink ejection control so as to realize appropriate ink ejection in accordance with the media types.
The recording paper 116 that is fed from the paper supplying unit 118 curls as a result of having been loaded in the magazine. In order to decurl the recording paper 116, in the decurling unit 120, heat is applied to the recording paper 116 by a heating drum 130 in the opposite direction of the curling direction of the magazine. At this time, it is more preferred to control the heating temperature such that a printing surface of the recording paper 116 somewhat weakly curls outward.
In the case of an apparatus configuration that uses roll paper, as shown in
The recording paper 116 that has been cut after having been decurled is fed to the belt conveyance unit 122. The belt conveyance unit 122 is configured to have a structure where an endless belt 133 is wrapped between rollers 131 and 132.
The belt 133 has a width dimension that is wider than the width of the recording paper 116, and numerous suction holes (not shown) are formed in the belt surface. As shown in
Motive power of an unillustrated motor is transmitted to at least one of the rollers 131 and 132 around which the belt 133 is wrapped, whereby the belt 133 is driven in a clockwise direction in
When the inkjet recording apparatus 110 prints a marginless print or the like, the inks also adhere to the top of the belt 133, so a belt cleaning unit 136 is disposed in a predetermined position on the outer side of the belt 133 (an appropriate position outside of a printing region). Although details are not shown in regard to the configuration of the belt cleaning unit 136, there are, for example, a format that nips a brush roll or a water-absorbing roll, an air blow format that blows cleaning air, or a combination of these. In the case of a format that nips a cleaning roll, the cleaning effect is large when the belt linear velocity and the roller linear velocity are changed.
It will be noted that, instead of the belt conveyance unit 122, an aspect that uses a roller nip conveyance mechanism is also conceivable. When the printing region is nipped between and conveyed by rollers, the rollers contact the printing surface of the paper immediately after printing, so it is easy for the image to run (color blurring occurs). Consequently, adsorption belt conveyance that does not contact the image surface in the printing region, as in the present example, is preferred.
A heating fan 140 is disposed on the upstream side of the printing unit 112 on a paper conveyance path formed by the belt conveyance unit 122. The heating fan 140 blows hot air onto the recording paper 116 before printing and heats the recording paper 116. By heating the recording paper 116 immediately before printing, it becomes easier for the inks to dry after they land.
The heads 112K, 112C, 112M and 112Y of the printing unit 112 have a length corresponding to the maximum paper width of the recording paper 116 intended for the inkjet recording apparatus 110. The heads are full-line heads, and nozzles for ink ejection are plurally arrayed on their nozzle surfaces across a length extending beyond at least one side of the maximum-size recording paper 116 (the entire width of the drawable range) (see
The heads 112K, 112C, 112M and 112Y are arranged in the color order of black (K), cyan (C), magenta (M) and yellow (Y) from the upstream side along a feeding direction of the recording paper 116. The heads 112K, 112C, 112M and 112Y are fixedly installed so as to extend along a direction substantially orthogonal to the conveyance direction of the recording paper 116.
The inks of the respectively different colors are ejected onto the recording paper 116 from the heads 112K, 112C, 112M and 112Y while the recording paper 116 is conveyed by the belt conveyance unit 122, whereby a color image can be formed on the recording paper 116.
In this manner, according to the configuration where the full-line heads 112K, 112C, 112M and 112Y that include nozzle rows covering the entire region of the paper width are disposed separately by color, an image can be recorded on the entire surface of the recording paper 116 simply by performing, one time (that is, one-time sub-scanning), operation of causing the recording paper 116 and the printing unit 112 to relatively move in regard to the paper feeding direction (a sub-scanning direction). Thus, the heads are capable of high-speed printing in comparison to a shuttle head where the recording head reciprocally operates in a direction orthogonal to the paper conveyance direction, and productivity can be improved.
In the present example, there is exemplified a configuration of the standard colors (four colors) KCMY, but the combination of ink colors and number of colors is not limited to the present embodiment. Light inks, dark inks and special color inks may also be added as needed. For example, a configuration that adds inkjet heads that eject light inks such as light cyan and light magenta is also possible. Further, there is no particular limitation on the arrangement order of the color heads.
The printing detecting unit 124 shown in
For the printing detecting unit 124 of the present example, there can be suitably used a CCD area sensor where plural light-receiving elements (photoelectric conversion elements) are two-dimensionally arrayed on a light-receiving surface. It will be assumed that the area sensor has an imaging range that can at least image the entire region of the ink ejection width (image recording width) resulting from the heads 112K, 112C, 112M and 112Y. The necessary imaging range may be realized by one area sensor, or the necessary imaging range may be ensured by combining (connecting) plural area sensors. Or, a configuration that images the necessary imaging range by supporting an area sensor with a moving mechanism (not shown) and moving (scanning) the area sensor is also possible.
Further, it is also possible to use a line sensor instead of an area sensor. In this case, a configuration that includes a light-receiving element row (photoelectric conversion element row) whose width is wider than at least the ink ejection width (image recording width) resulting from the heads 112K, 112C, 112M and 112Y is preferred.
In this manner, the printing detecting unit 124 is a block including an image sensor, reads an image that has been printed on the recording paper 116, performs necessary signal processing and the like to detect the printing situation (whether or not ejection has been performed, landing position error, dot shape, optical density, etc.), and provides that detection result to a print control unit 180 and a system controller 172.
A post-drying unit 142 is disposed downstream of the printing detecting unit 124. The post-drying unit 142 is means that dries the image surface that has been printed, and, for example, a heating fan is used. It is preferable to avoid contacting the printing surface until the inks after printing have dried, so a format that blows hot air is preferred.
In a case where dye-based inks are printed on porous paper, there is the effect that weatherability of the image increases because contact with things such as ozone that cause destruction of dye molecules is prevented because the holes in the paper are filled in by pressurization.
A heating/pressuring unit 144 is disposed downstream of the post-drying unit 142. The heating/pressuring unit 144 is means for controlling the glossiness of the image surface. The heating/pressuring unit 144 pressures, while heating, the image surface with a pressure roller 145 having a predetermined surface-uneven shape and transfers the uneven shape to the image surface.
The print matter that has been produced in this manner is discharged from the paper discharging unit 126. Normally it is preferred to separate and discharge an actual image that is to be printed (something on which a target image has been printed) from test printing. In this inkjet recording apparatus 110, there is disposed sorting means (not shown) that sorts between print matter of an actual image and print matter of test printing and switches the paper discharge path in order to send these to respective discharging units 126A and 126B.
It will be noted that, when an actual image and test printing are simultaneously formed in parallel on large paper, the test printing portion is cut off by a cutter 148. Further, in the discharging unit 126A of an actual image, there is disposed a sorter (not shown) that accumulates images separately by order.
Next, the structure of the heads will be described. The color-separate heads 112K, 112C, 112M and 112Y have the same structure, so below, reference numeral 150 will represent these heads.
In order to densify the pitch of the dots to be printed on the recording paper 116, it is necessary to densify the pitch of the nozzles in the head 150. In the head 150 of the present example, as shown in
It will be noted that the mode of configuring one or more nozzle rows across a length corresponding to the entire width of the recording paper 116 in a direction substantially orthogonal to the feeding direction of the recording paper 116 is not limited to the present embodiment.
Each of the pressure chambers 152 that are disposed in correspondence to the nozzles 151 has a generally square planar shape (see
As shown in
An actuator 158 disposed with an individual electrode 157 is joined to a pressure plate (diaphragm that doubles as a common electrode) 156 that configures a surface (in
By controlling the driving of the actuators 158 corresponding to the nozzles 151 in accordance with dot arrangement data produced from image information, ink droplets can be ejected from the nozzles 151. As has been described in
The ink chamber units 153 are, as shown in
That is, the ink chamber units 153 are plurally arrayed at a constant pitch d along the direction of the certain angle θ with respect to the main scanning direction. A pitch P of the nozzles projected so as to be along the main scanning direction becomes equal to d×cos θ. In regard to the main scanning direction, the nozzles 151 can be treated equivalently as being arrayed in a straight line at the constant pitch P. Because of this configuration, it becomes possible for the nozzle rows projected so as to be along the main scanning direction to realize a high-density nozzle configuration of 2400 per inch (2400 nozzles/inch).
“Sub-scanning” is defined as repeatedly performing printing of one line (a line resulting from one row of dots or a line comprising plural rows of dots) that has been formed by the aforementioned main scanning by relatively moving the aforementioned full-line head and the paper.
Additionally, “main scanning direction” refers to the direction represented by one line (or the longitudinal direction of a band-like region) that is recorded by the aforementioned main scanning, and “sub-scanning direction” refers to the direction in which the aforementioned sub-scanning is performed. That is, in the present embodiment, the conveyance direction of the recording paper 116 is the sub-scanning direction, and the direction orthogonal to that is the main scanning direction.
The arrangement structure of the nozzles when implementing the present invention is not limited to the example shown in the drawings. Further, in the present embodiment, there is employed a format where ink droplets are ejected by deformation of the actuators 158 represented by piezo elements (piezoelectric elements), but the format by which the inks are ejected is not particularly limited. Instead of a piezo-jet format, various types of formats can be applied, such as a thermal-jet format where the inks are heated by a heating element such as a heater to generate air bubbles and where ink droplets are ejected by the pressure thereof.
The system control unit 200 is disposed with a communication interface 170, a system controller 172, an image memory 174, a ROM 175, a motor driver 176 and a heater driver 178.
The communication interface 170 is an interface unit for interfacing with a host device 10 that is used in order for the operator to issue a printing instruction or the like with respect to the inkjet recording apparatus 110. A serial interface, such as Universal Serial Bus (USB), IEEE 1394, Ethernet® or a wireless network, or a parallel interface, such as the Centronics parallel interface, can be applied as the communication interface 170. A buffer memory (not shown) for increasing the speed of communication may also be installed in this portion.
Image data that have been sent from the host device 10 are inputted to the inkjet recording apparatus 110 via the communication interface 170 and are temporarily stored in the image memory 174. The image memory 174 is storage unit that stores images that have been inputted via the communication interface 170, and data reading and writing are performed through the system controller 172. The image memory 174 is not limited to a memory comprising a semiconductor element, and a magnetic medium such as a hard disk may also be used.
The system controller 172 is configured by a central processing unit (CPU) and peripheral circuits, functions as a control device that controls the entire inkjet recording apparatus 110 in accordance with a predetermined program, and also functions as a processing unit that performs various types of processing. That is, the system controller 172 controls the communication interface 170, the image memory 174, the motor driver 176, the heater driver 178 and the print control unit 180, controls communication with the host device 10, and controls reading and writing of the image memory 174 and the ROM 175. Further, the system controller 172 generates control signals that control a motor 188 of the conveyance system and a heater 189. It will be noted that, in addition to control signals, the system controller 172 transmits the image information stored in the image memory 174 to the print control unit 180. Further, the system controller 172 can also generate landing position error data and dot shape data from reading data that the system controller 172 has read from the printing detecting unit 124.
Further, programs that the CPU of the system controller 172 executes and various types of data necessary for control are stored in the ROM 175. The ROM 175 may also be a non-rewritable storage unit. When various types of data are to be updated as needed, it is preferred to use a rewritable storage unit such as an EEPROM.
The image memory 174 is utilized as a temporary storage region for image data and is also utilized as a program development region and a CPU processing work region.
The motor driver 176 is a driver (drive circuit) that drives the motor 188 of the conveyance system in accordance with an instruction from the system controller 172. The heater driver 178 is a driver that drives the heater 189 of the post-drying unit 142 in accordance with an instruction from the system controller 172.
The print control unit 180 functions as a signal processing unit that performs processing such as correction and various types of processing for creating signals for ejection control from the image information that has been transmitted from the system control unit 200 in accordance with the control of the system controller 172 and also controls ejection driving of the head 150 on the basis of created ink ejection data.
Below, a recording head adjusting method pertaining to the present embodiment will be described. First, the head 150 pertaining to the present embodiment has, as mentioned above, a width equal to or greater than the length of the width of the recording paper 116 in the width direction of the recording paper 116, and, as has been described in
Additionally, the head 150 is, as shown in head 150 of
Using
In
In
Additionally, a shift amount where endpoints connect is derived. In the example of
A correction amount Ti of No. i sub-head 300 is derived by the following expression using this Δt.
Ti=ΣT(k,k+1)
It will be noted that Σ represents a sum in k=1, . . . , i−1. Further, T (k, k+1) represents Δtn×(−1k+1) of No. k and No. k+1. For example, when k=1, then T (1, 2)=Δt3×(−12)=Δt3.
The processing that has been described above will be described using the flowchart of
In the next step 102, the image where the straight lines have been formed is read by the printing detecting unit 124. In step 103, Δt where endpoints coincide is detected (or inputted) for each of the sub-heads 300. This detection may, for example, be performed by detecting the position of the endpoint of the straight line formed by each of the sub-heads 300, detecting the endpoint of the straight line formed by the adjacent sub-head 300, and detecting Δt when there are formed endpoints where the distance between these two endpoints is the shortest.
“Input of Δt” means input by the operator. Specifically, the operator may judge Δt by visually evaluating unevenness of connecting portions formed by each of the sub-heads 300 or linearity of the lines and input Δt (e.g., Δt3 in the No. 1 and No. 2 sub-heads 300) as the judgment result. In this case, an interface for the operator to input that judgment result is disposed in the inkjet recording apparatus 110, and the judgment result that has been inputted thereby is set in later-described step 105. Further, in a case where the operator inputs the judgment result, step 102 is unnecessary.
Ti is derived in regard to each i using the aforementioned expression in step 104 by Δt that has been detected or Δt that has been inputted.
In the next step 105, Ti that has been derived is set and, if necessary, if the image memory 174 or the ROM 175 is rewritable, Ti may also be stored in those.
Next, a shift amount deriving method different from the aforementioned method will be described. First, an overlapping region is present in a region where, of the sub-heads 300 of the inkjet recording apparatus 110 pertaining to the present embodiment, two sub-heads 300 that are adjacent are capable of forming the image on the recording paper 116. Specifically, as shown in
Focusing now on that region, plural straight lines are formed in parallel as shown in
As shown in the diagram where the overlapping region has been enlarged, because the intervals are different, overlapping is different between each of the straight lines. The extent of overlapping is expressed by density. A case where density is large means that the straight lines are overlapping in a state where shift is large, and a case where density is small means that the straight lines are overlapping in a state where shift is small.
Additionally, as shown in
At this time, when Δym12 represents the shift amount at the reference position, then Δyb/py2=Δym12/(py1−py2) is established. Consequently, Δym12=Δyb(py1/py2−1).
In order to raise the determination precision of Δym12, it is preferred to make (py1−py2) into a conveyance direction (y) direction resolution of the inkjet recording apparatus 110. Further, it is preferred to make py1 and py2 large. However, when py1 and py2 are too large, the precision of reading Δyb drops and, as a result, the determination precision of Δym12 drops. Consequently, an optimum py is determined in consideration of the conveyance direction (y) direction resolution of the inkjet recording apparatus 110 and the necessary reading precision. Further, as for the line width of each straight line, an optimum width is determined from the appearance of the actual density distribution and the detection of the printing detecting unit 124.
The shift amount Δym can be precisely detected by the above method. Next, using density in the similar manner as before, detection of a position with the smallest shift amount will be described using
The group of straight lines shown in
In this manner, by detecting the density difference visually or with the printing detecting unit 124, the position where the shift amount is the smallest can be detected.
Next, a mechanism that uses the vicinity of one endpoint of the head 150 as a spindle to rotate and position the head 150 parallel to a plane of the recording paper 116 will be described.
In
The processing that has been described above will be described using the flowchart of
“Input of rotation amount” is input by the operator. Specifically, the operator may input a rotation amount that the operator has visually determined to be a desired state using a ruler or the like, or the operator may determine and input an optimum rotation amount by forming a pattern while changing the rotation amount and visually determining a desired state. In this case, an interface for the operator to input that rotation amount is disposed in the inkjet recording apparatus 110, and the rotation amount that has been inputted thereby is used in later-described step 204. It will be noted that, in a case where the operator inputs the rotation amount, step 202 becomes unnecessary.
In the next step 204, the head 150 is rotated by the rotation amount that has been derived (inputted), and processing is ended.
One example of the rotating method will be described using
In this state, as shown in
Moreover, as shown in
One verification result that has been improved by the adjustment of ejection timings and heads that has been described above will be described using
Inclination of each of the sub-heads 300 occurs mainly due to manufacturing, so it is random. Whereas deviation from the reference line, where the in-head conveyance direction coordinate axis becomes 0, and which deviation has occurred because of random sub-head 300 inclination, is 63 μm before adjustment, it is reduced to 18 μm by rotation adjustment of the head 150.
As shown in
Further, in
Further, in regard to the connecting portions between the sub-heads 300, position shift in the conveyance direction does not arise, so unevenness of the connecting portions becomes of no concern. As a result, color shift and unevenness of connecting portions generated by misalignment of the sub-heads 300 can be controlled.
The embodiments that have been described above may also be applied to both transfer format inkjet recording apparatus and direct-drawing format inkjet recording apparatus.
Further, it suffices for the recording paper to be one to which inkjet liquid droplets adhere, such as ordinary paper, film, etc.
Although it has been described above, according to a first aspect of the invention, there is provided an image forming apparatus including: a recording head having plural sub-heads, the sub-heads each including plural nozzles, each of the plural nozzles within a sub-head ejecting liquid droplets at the same time with respect to a medium on which an image is drawn, and the sub-heads being arranged in a width direction of the medium; a setting unit that uses a timing when a predetermined sub-head of the plural sub-heads ejects liquid droplets as a reference to set timings when sub-heads other than the predetermined sub-head eject liquid droplets; and a rotation unit that uses a predetermined axis as a spindle to rotate and position the recording head in a plane parallel to a plane of the medium.
In the recording head, each of the plural sub-heads include plural nozzles, each of the plural nozzles within a sub-head eject liquid droplets at the same time with respect to a medium, and the sub-heads are arranged in a width direction of the medium. The setting unit uses a timing when a predetermined sub-head of the plural sub-heads ejects liquid droplets as a reference to set timings when sub-heads other than the predetermined sub-head eject liquid droplets. The rotation unit uses a predetermined axis as a spindle to rotate and position the recording head in a plane parallel to a plane of the medium.
In this manner, the setting unit sets the timings when sub-heads other than the predetermined sub-head eject liquid droplets, and the rotation unit rotates and positions the recording head in a plane parallel to a plane of the medium. Thus, there can be provided an image forming apparatus that can control color shift and unevenness of connecting portions generated by misalignment of sub-heads that eject liquid droplets.
According to a second aspect of the invention, in the first aspect, the image forming apparatus may further comprise a timing input unit to which is inputted information representing the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets, wherein the setting unit may set, as the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets, the timings represented by the information that has been inputted by the timing input unit.
Thus, the operator can input the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets.
According to a third aspect of the invention, in the first aspect, the image forming apparatus may further comprise a rotation amount input unit to which is inputted information representing a rotation amount by which the recording head is to be rotated by the rotation unit, wherein the rotation unit may rotate and position the recording head in the plane parallel to the plane of the medium by the rotation amount represented by the information that has been inputted by the rotation amount input unit.
Thus, the rotation amount can be inputted by the operator.
According to a fourth aspect of the invention, in the first aspect, the image forming apparatus may further comprise an image reading unit that reads an image that has been formed on the medium by the recording head, and a shift amount derivation unit that derives, on the basis of information representing a pattern in the image that has been formed by the sub-heads and which pattern has been read by the image reading unit, a shift amount of the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets, wherein the setting unit may set, on the basis of the shift amount that has been derived by the shift amount derivation unit, the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets.
Thus, the timings when the sub-heads eject the liquid droplets can be automatically set by the shift amount derivation unit.
According to a fifth aspect of the invention, in the fourth aspect, an overlapping region may be present in a region where two sub-heads that are adjacent are capable of forming the image on the medium, and the shift amount derivation unit may derive, on the basis of overlapping of the pattern that has been formed in the overlapping region, the shift amount of the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets.
Thus, because overlapping of the pattern is relatively easy to detect, the load of the image forming apparatus when deriving the shift amount can be alleviated.
According to a sixth aspect of the invention, in the first aspect, the image forming apparatus may further comprise an image reading unit that reads an image that has been formed on the medium by the recording head, a rotation amount derivation unit that derives a rotation amount on the basis of inclination, with respect to a predetermined direction, of a pattern in the image that has been formed by the sub-heads and which pattern is represented by information representing the pattern that has been obtained as a result of the pattern being read by the image reading unit, and a rotation controlling unit that controls the rotation unit such that the rotation unit rotates the recording head by the rotation amount that has been derived by the rotation amount derivation unit.
Thus, the recording head can be automatically rotated by the rotation amount derivation unit.
According to a seventh aspect of the invention, in the sixth aspect, the image forming apparatus may further comprise plural recording heads including a recording head for forming black color on the medium and a recording head for forming a color other than black color, wherein the predetermined direction may be a direction based on a pattern that has been formed by the recording head for forming black color.
Thus, because black color is a color that is easily noticeable to the human eye, color shift and unevenness of connecting portions can be controlled by using black color as a reference.
According to an eighth aspect of the invention, there is provided a recording head adjusting method including: using, in a recording head where plural sub-heads that include plural nozzles, each of the plural nozzles within a sub-head ejecting liquid droplets at the same time with respect to a medium on which an image is drawn and the sub-heads being arranged in a width direction of the medium, a timing when a predetermined sub-head of the plural sub-heads ejects liquid droplets as a reference to set timings when sub-heads other than the predetermined sub-head eject liquid droplets; and using a predetermined axis as a spindle to rotate and position the recording head in a plane parallel to a plane of the medium.
The method pertaining to the eighth aspect acts in the similar manner as the invention pertaining to the first aspect, so effects that are the similar as those of the invention pertaining to the first aspect are obtained.
According to a ninth aspect of the invention, in the eighth aspect, the recording head adjusting method may further comprise receiving input of information representing the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets, wherein the setting may include setting, as the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets, the timings represented by the information that has been inputted.
The method pertaining to the ninth aspect acts in the similar manner as the invention pertaining to the second aspect, so effects that are the similar as those of the invention pertaining to the second aspect are obtained.
According to a tenth aspect of the invention, in the eighth aspect, the recording head adjusting method may further comprise receiving input of information representing a rotation amount, wherein the rotating and positioning may include rotating and positioning the recording head in the plane parallel to the plane of the medium by the rotation amount represented by the information that has been inputted.
The method pertaining to the tenth aspect acts in the similar manner as the invention pertaining to the third aspect, so effects that are the similar as those of the invention pertaining to the third aspect are obtained.
According to an eleventh aspect of the invention, in the eighth aspect, the recording head adjusting method may further comprise reading an image that has been formed on the medium by the recording head, and deriving, on the basis of information representing a pattern in the image that has been formed by the sub-heads and which pattern is in the image that has been read, a shift amount of the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets, wherein the setting may include setting, on the basis of the shift amount that has been derived, the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets.
The method pertaining to the eleventh aspect acts in the similar manner as the invention pertaining to the fourth aspect, so effects that are the similar as those of the invention pertaining to the fourth aspect are obtained.
According to a twelfth aspect of the invention, in the eleventh aspect, an overlapping region may be present in a region where two sub-heads that are adjacent are capable of forming the image on the medium, and the deriving may include deriving, on the basis of overlapping of the pattern that has been formed in the overlapping region, the shift amount of the timings when the sub-heads other than the predetermined sub-head eject the liquid droplets.
The method pertaining to the twelfth aspect acts in the similar manner as the invention pertaining to the fifth aspect, so effects that are the similar as those of the invention pertaining to the fifth aspect are obtained.
According to a thirteenth aspect of the invention, in the eighth aspect, the recording head adjusting method may further comprise reading an image that has been formed on the medium by the recording head, deriving a rotation amount on the basis of inclination, with respect to a predetermined direction, of a pattern in the image that has been formed by the sub-heads and which pattern is represented by information representing the pattern in the image that has been obtained by reading the image, and controlling so as to rotate the recording head by the rotation amount that has been derived.
The method pertaining to the thirteenth aspect acts in the similar manner as the invention pertaining to the sixth aspect, so effects that are the similar as those of the invention pertaining to the sixth aspect are obtained.
According to a fourteenth aspect of the invention, in the thirteenth aspect, of plural recording heads including a recording head for forming black color on the medium and a recording head for forming a color other than black color, the predetermined direction may be a direction based on a pattern that has been formed by the recording head for forming black color.
The method pertaining to the fourteenth aspect acts in the similar manner as the invention pertaining to the seventh aspect, so effects that are the similar as those of the invention pertaining to the seventh aspect are obtained.
As described above, there can be provided an image forming apparatus that can control color shift and unevenness of connecting portions generated by misalignment of sub-heads that eject liquid droplets and a recording head adjusting method that adjusts shift that has arisen between the sub-heads.
Embodiments of the present invention are described above, but the present invention is not limited to the embodiments as will be clear to those skilled in the art.
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