A holding fixture operable to secure differing pluralities of positioned objects having differing geometric shapes, sizes, and/or dimensions, including an active material element configured to selectively enable, cause, or retain the securing engagement and/or return the fixture to a ready state when not in use.
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19. A holding fixture adapted for securing differing pluralities of objects having differing geometric shapes, sizes, and/or dimensions, said fixture comprising:
a base;
a holding mechanism fixedly coupled to the base, defining an engagement surface, and including an active material element operable to undergo a reversible change in fundamental property when exposed to or occluded from an activation signal, so as to be activated or deactivated, respectively;
said active material element being drivenly coupled to the surface and configured, when activated or deactivated, to further enable or cause the surface to reconfigure,
said surface and element being cooperatively configured to secure an engaged at least one of the objects, as a result of enabling or causing the surface to reconfigure, and return to a ready state when said engaged at least one of the objects is removed,
wherein the mechanism includes a gear drivenly coupled to at least one projection, the element includes a shape memory alloy wire drivenly coupled to the gear, and the change causes the gear to rotate and said at least one projection to shift between at least first and second positions.
1. A holding fixture adapted for securing differing pluralities of objects having differing geometric shapes, sizes, and/or dimensions, said fixture comprising:
a base;
a holding mechanism fixedly coupled to the base, defining an engagement surface, and including an active material element operable to undergo a reversible change in fundamental property when exposed to or occluded from an activation signal, so as to be activated or deactivated, respectively;
said active material element being drivenly coupled to the surface and configured, when activated or deactivated, to further enable or cause the surface to reconfigure,
said surface and element being cooperatively configured to secure an engaged at least one of the objects, as a result of enabling or causing the surface to reconfigure, and return to a ready state when said engaged at least one of the objects is removed,
wherein the mechanism includes a plurality of reconfigurable projections formed at least in part by or drivenly coupled to the element and cooperatively defining the surface, and the object is secured through engagement with at least two of said plurality of projections,
wherein each projection defines a sidewall, and presents a flexible rigidity in a lateral direction, the change increases the rigidity, and the surface is defined by the sidewall.
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1. Field of the Invention
The present invention relates generally to holding fixtures and methods of securing a plurality of objects of differing geometric shape and dimension, and more particularly, to holding fixtures that utilize active material activation to further enable, cause, or retain a securing engagement between the fixture and object(s) and/or the return of the fixture to a ready state when not in use.
2. Discussion of the Prior Art
The ability to secure objects of differing geometric shapes and dimensions at a desired location remains a long and widely felt need. In an automotive setting, for example, a plurality of fixed and retractable mechanisms, ports, etc. are often provided at locations within reach of the driver for securing various objects, such as keys, portable phones, PDA's, electronic devices, pens, and cups. These measures, however, typically present fixed configurations or minimal degrees of freedom that reduce individual compatibility with differing objects. Reconfigurable mechanisms, such as adjustable straps, have been developed that enable a plurality of objects of differing dimension and/or shape to be secured; however, these measures are typically compatible with objects of limited geometric difference; and in many cases require manual adjustment prior to securing a different object.
The present invention overcomes the problems and limitations of the prior art and addresses the afore-mentioned needs, by providing a more functional and versatile holding fixture that utilizes an active material to conform to or otherwise secure a plurality of objects presenting a wide variety of shapes and dimensions. As such, the invention increases the useful space of a confined area by reducing the number of holding fixtures or storage compartments necessary to accommodate a variety of objects. The invention provides a fixture that more securely retains the objects, in many embodiments, by applying a holding force thereto; moreover, by employing active material activation the holding force and/or useful reconfiguration of the inventive fixture can be controlled on-demand or autonomously. By enabling securement at different positions within the fixture, the invention facilitates storage and retrieval of objects, thereby enabling the user to focus more attention on a primary task. Lastly, in comparison to conventional open containers, ports, etc., the inventive fixture is also useful for presenting a more concealed and/or aesthetically appealing ready state when not in use.
As such, the invention generally concerns an adjustable holding fixture adapted for alternatively securing a plurality of objects having differing geometric shapes, sizes, and/or dimensions. The fixture includes a base, and a holding mechanism fixedly secured relative to the base, defining an engagement surface, and including an active material element. The active material element is communicatively coupled to the surface and configured to enable or cause the surface to reconfigure when activated or deactivated. The surface and element are cooperatively configured to secure an engaged one of the objects, as a result of enabling or causing the surface to reconfigure, and may secure more than one object concurrently.
Other aspects and advantages of the present invention, including using accessible volume reducing and increasing mechanisms that incorporate conformable masses, structures, fluidized beds, multi-projection configurations, and active and/or elastic covers will be apparent from the following detailed description of the preferred embodiments and the accompanying drawing figures.
Several embodiments of the invention are described in detail below with reference to the attached drawing figures, wherein:
With reference to the
I. Active Material Discussion and Function
As used herein the term “active material” shall be afforded its ordinary meaning as understood by those of ordinary skill in the art, and includes any material or composite that exhibits a reversible change in a fundamental (e.g., chemical or intrinsic physical) property, when exposed to an external signal source. Thus, active materials shall include those compositions that can exhibit a change in stiffness properties, shape and/or dimensions in response to the activation signal, which can take the type for different active materials, of electrical, magnetic, thermal and like fields.
Suitable active materials for use with the present invention include but are not limited to shape memory materials that have the ability to remember their original at least one attribute such as shape, which can subsequently be recalled by applying an external stimulus. As such, deformation from the original shape is a temporary condition. In this manner, shape memory materials can change to the trained shape in response to an activation signal. Exemplary shape memory materials include the afore-mentioned shape memory alloys (SMA) and shape memory polymers (SMP), as well as shape memory ceramics, electroactive polymers (EAP), ferromagnetic SMA's, electrorheological (ER) compositions, magnetorheological (MR) compositions, dielectric elastomers, ionic polymer metal composites (IPMC), piezoelectric polymers, piezoelectric ceramics, various combinations of the foregoing materials, and the like. Other active materials exhibiting variable degrees of workability, including MR/ER fluids, shear thinning fluids, and electro-active gels may also be used.
Shape memory alloys (SMA's) generally refer to a group of metallic materials that demonstrate the ability to return to some previously defined shape or size when subjected to an appropriate thermal stimulus. Shape memory alloys are capable of undergoing phase transitions in which their yield strength, stiffness, dimension and/or shape are altered as a function of temperature. Generally, in the low temperature, or Martensite phase, shape memory alloys can be plastically deformed and upon exposure to some higher temperature will transform to an Austenite phase, or parent phase, returning to their shape prior to the deformation.
Shape memory alloys exist in several different temperature-dependent phases. The most commonly utilized of these phases are the so-called Martensite and Austenite phases. In the following discussion, the Martensite phase generally refers to the more deformable, lower temperature phase whereas the Austenite phase generally refers to the more rigid, higher temperature phase. When the shape memory alloy is in the Martensite phase and is heated, it begins to change into the Austenite phase. The temperature at which this phenomenon starts is often referred to as Austenite start temperature (As). The temperature at which this phenomenon is complete is called the Austenite finish temperature (Af).
When the shape memory alloy is in the Austenite phase and is cooled, it begins to change into the Martensite phase, and the temperature at which this phenomenon starts is referred to as the Martensite start temperature (Ms). The temperature at which Austenite finishes transforming to Martensite is called the Martensite finish temperature (Mf). Generally, the shape memory alloys are softer and more easily deformable in their Martensitic phase and are harder, stiffer, and/or more rigid in the Austenitic phase. In view of the foregoing, a suitable activation signal for use with shape memory alloys is a thermal activation signal having a magnitude to cause transformations between the Martensite and Austenite phases.
Shape memory alloys can exhibit a one-way shape memory effect, an intrinsic two-way effect, or an extrinsic two-way shape memory effect depending on the alloy composition and processing history. Annealed shape memory alloys typically only exhibit the one-way shape memory effect. Sufficient heating subsequent to low-temperature deformation of the shape memory material will induce the Martensite to Austenite type transition, and the material will recover the original, annealed shape. Hence, one-way shape memory effects are only observed upon heating. Active materials comprising shape memory alloy compositions that exhibit one-way memory effects do not automatically reform, and require an external mechanical force to return the shape to its previous configuration.
Intrinsic and extrinsic two-way shape memory materials are characterized by a shape transition both upon heating from the Martensite phase to the Austenite phase, as well as an additional shape transition upon cooling from the Austenite phase back to the Martensite phase. Active materials that exhibit an intrinsic shape memory effect are fabricated from a shape memory alloy composition that will cause the active materials to automatically reform themselves as a result of the above noted phase transformations. Intrinsic two-way shape memory behavior must be induced in the shape memory material through processing. Such procedures include extreme deformation of the material while in the Martensite phase, heating-cooling under constraint or load, or surface modification such as laser annealing, polishing, or shot-peening. Once the material has been trained to exhibit the two-way shape memory effect, the shape change between the low and high temperature states is generally reversible and persists through a high number of thermal cycles. In contrast, active materials that exhibit the extrinsic two-way shape memory effects are composite or multi-component materials that combine a shape memory alloy composition that exhibits a one-way effect with another element that provides a restoring force to reform the original shape.
The temperature at which the shape memory alloy remembers its high temperature form when heated can be adjusted by slight changes in the composition of the alloy and through heat treatment. In nickel-titanium shape memory alloys, for instance, it can be changed from above about 100° C. to below about −100° C. The shape recovery process occurs over a range of just a few degrees and the start or finish of the transformation can be controlled to within a degree or two depending on the desired application and alloy composition. The mechanical properties of the shape memory alloy vary greatly over the temperature range spanning their transformation, typically providing the system with shape memory effects, superelastic effects, and high damping capacity.
Suitable shape memory alloy materials include, without limitation, nickel-titanium based alloys, indium-titanium based alloys, nickel-aluminum based alloys, nickel-gallium based alloys, copper based alloys (e.g., copper-zinc alloys, copper-aluminum alloys, copper-gold, and copper-tin alloys), gold-cadmium based alloys, silver-cadmium based alloys, indium-cadmium based alloys, manganese-copper based alloys, iron-platinum based alloys, iron-platinum based alloys, iron-palladium based alloys, and the like. The alloys can be binary, ternary, or any higher order so long as the alloy composition exhibits a shape memory effect, e.g., change in shape orientation, damping capacity, and the like.
Thus, for the purposes of this invention, it is appreciated that SMA's exhibit a modulus increase of 2.5 times and a dimensional change of up to 8% (depending on the amount of pre-strain) when heated above their Martensite to Austenite phase transition temperature. It is appreciated that thermally induced SMA phase changes are one-way so that a biasing force return mechanism (such as a spring) would be required to return the SMA to its starting configuration once the applied field is removed. Joule heating can be used to make the entire system electronically controllable. Stress induced phase changes in SMA are, however, two way by nature. Application of sufficient stress when an SMA is in its Austenitic phase will cause it to change to its lower modulus Martensitic phase in which it can exhibit up to 8% of “superelastic” deformation. Removal of the applied stress will cause the SMA to switch back to its Austenitic phase in so doing recovering its starting shape and higher modulus.
Ferromagnetic SMA's (FSMA's), which are a sub-class of SMAs, may also be used in the present invention. These materials behave like conventional SMA materials that have a stress or thermally induced phase transformation between Martensite and Austenite. Additionally FSMA's are ferromagnetic and have strong magnetocrystalline anisotropy, which permit an external magnetic field to influence the orientation/fraction of field aligned Martensitic variants. When the magnetic field is removed, the material may exhibit complete two-way, partial two-way or one-way shape memory. For partial or one-way shape memory, an external stimulus, temperature, magnetic field or stress may permit the material to return to its starting state. Perfect two-way shape memory may be used for proportional control with continuous power supplied. External magnetic fields are generally produced via soft-magnetic core electromagnets in automotive applications, though a pair of Helmholtz coils may also be used for fast response.
Shape memory polymers (SMP's) generally refer to a group of polymeric materials that demonstrate the ability to return to a previously defined shape when subjected to an appropriate thermal stimulus. Shape memory polymers are capable of undergoing phase transitions in which their shape is altered as a function of temperature. Generally, SMP's have two main segments, a hard segment and a soft segment. The previously defined or permanent shape can be set by melting or processing the polymer at a temperature higher than the highest thermal transition followed by cooling below that thermal transition temperature. The highest thermal transition is usually the glass transition temperature (Tg) or melting point of the hard segment. A temporary shape can be set by heating the material to a temperature higher than the Tg or the transition temperature of the soft segment, but lower than the Tg or melting point of the hard segment. The temporary shape is set while processing the material above the transition temperature of the soft segment followed by cooling to fix the shape. The material can be reverted back to the permanent shape by heating the material above the transition temperature of the soft segment.
For example, the permanent shape of the polymeric material may be a wire presenting a substantially straightened shape and defining a first length, while the temporary shape may be a similar wire defining a second length less than the first. In another embodiment, the material may present a spring having a first modulus of elasticity when activated and second modulus when deactivated.
The temperature needed for permanent shape recovery can be set at any temperature between about −63° C. and about 120° C. or above. Engineering the composition and structure of the polymer itself can allow for the choice of a particular temperature for a desired application. A preferred temperature for shape recovery is greater than or equal to about −30° C., more preferably greater than or equal to about 0° C., and most preferably a temperature greater than or equal to about 50° C. Also, a preferred temperature for shape recovery is less than or equal to about 120° C., and most preferably less than or equal to about 120° C. and greater than or equal to about 80° C.
Suitable shape memory polymers include thermoplastics, thermosets, interpenetrating networks, semi-interpenetrating networks, or mixed networks. The polymers can be a single polymer or a blend of polymers. The polymers can be linear or branched thermoplastic elastomers with side chains or dendritic structural elements. Suitable polymer components to form a shape memory polymer include, but are not limited to, polyphosphazenes, poly(vinyl alcohols), polyamides, polyester amides, poly(amino acid)s, polyanhydrides, polycarbonates, polyacrylates, polyalkylenes, polyacrylamides, polyalkylene glycols, polyalkylene oxides, polyalkylene terephthalates, polyortho esters, polyvinyl ethers, polyvinyl esters, polyvinyl halides, polyesters, polylactides, polyglycolides, polysiloxanes, polyurethanes, polyethers, polyether amides, polyether esters, and copolymers thereof. Examples of suitable polyacrylates include poly(methyl methacrylate), poly(ethyl methacrylate), ply(butyl methacrylate), poly(isobutyl methacrylate), poly(hexyl methacrylate), poly(isodecyl methacrylate), poly(lauryl methacrylate), poly(phenyl methacrylate), poly(methyl acrylate), poly(isopropyl acrylate), poly(isobutyl acrylate) and poly(octadecyl acrylate). Examples of other suitable polymers include polystyrene, polypropylene, polyvinyl phenol, polyvinylpyrrolidone, chlorinated polybutylene, poly(octadecyl vinyl ether) ethylene vinyl acetate, polyethylene, poly(ethylene oxide)-poly(ethylene terephthalate), polyethylene/nylon (graft copolymer), polycaprolactones-polyamide (block copolymer), poly(caprolactone) dimethacrylate-n-butyl acrylate, poly(norbornyl-polyhedral oligomeric silsequioxane), polyvinylchloride, urethane/butadiene copolymers, polyurethane block copolymers, styrene-butadiene-styrene block copolymers, and the like.
Thus, for the purposes of this invention, it is appreciated that SMP's exhibit a dramatic drop in modulus when heated above the glass transition temperature of their constituent that has a lower glass transition temperature. If loading/deformation is maintained while the temperature is dropped, the deformed shape will be set in the SMP until it is reheated while under no load under which condition it will return to its as-molded shape. While SMP's could be used variously in block, sheet, slab, lattice, truss, fiber or foam forms, they require their temperature to be above the glass transition temperature of their constituent that has a lower glass transition temperature, i.e. a continuous power input in a low temperature environment to remain in their lower modulus state.
Suitable magnetorheological fluid materials include, but are not intended to be limited to, ferromagnetic or paramagnetic particles dispersed in a carrier fluid. Suitable particles include iron; iron alloys, such as those including aluminum, silicon, cobalt, nickel, vanadium, molybdenum, chromium, tungsten, manganese and/or copper; iron oxides, including Fe.sub.2O.sub.3 and Fe.sub.3O.sub.4; iron nitride; iron carbide; carbonyl iron; nickel and alloys of nickel; cobalt and alloys of cobalt; chromium dioxide; stainless steel; silicon steel; and the like. Examples of suitable particles include straight iron powders, reduced iron powders, iron oxide powder/straight iron powder mixtures and iron oxide powder/reduced iron powder mixtures. A preferred magnetic-responsive particulate is carbonyl iron, preferably, reduced carbonyl iron.
The particle size is preferably selected so that the particles exhibit multi-domain characteristics when subjected to a magnetic field. Diameter sizes for the particles can be less than or equal to about 1,000 micrometers, with less than or equal to about 500 micrometers preferred, and less than or equal to about 100 micrometers more preferred. Also preferred is a particle diameter of greater than or equal to about 0.1 micrometer, with greater than or equal to about 0.5 more preferred, and greater than or equal to about 10 micrometers especially preferred. The particles are preferably present in an amount between about 5.0 to about 50 percent by volume of the total MR fluid composition.
Suitable carrier fluids include organic liquids, especially non-polar organic liquids. Examples include, but are not limited to, silicone oils; mineral oils; paraffin oils; silicone copolymers; white oils; hydraulic oils; transformer oils; halogenated organic liquids, such as chlorinated hydrocarbons, halogenated paraffins, perfluorinated polyethers and fluorinated hydrocarbons; diesters; polyoxyalkylenes; fluorinated silicones; cyanoalkyl siloxanes; glycols; synthetic hydrocarbon oils, including both unsaturated and saturated; and combinations comprising at least one of the foregoing fluids.
The viscosity of the carrier component can be less than or equal to about 100,000 centipoise, with less than or equal to about 10,000 centipoise preferred, and less than or equal to about 1,000 centipoise more preferred. Also preferred is a viscosity of greater than or equal to about 1 centipoise, with greater than or equal to about 250 centipoise preferred, and greater than or equal to about 500 centipoise especially preferred.
Aqueous carrier fluids may also be used, especially those comprising hydrophilic mineral clays such as bentonite or hectorite. The aqueous carrier fluid may comprise water or water comprising a small amount of polar, water-miscible organic solvents such as methanol, ethanol, propanol, dimethyl sulfoxide, dimethyl formamide, ethylene carbonate, propylene carbonate, acetone, tetrahydrofuran, diethyl ether, ethylene glycol, propylene glycol, and the like. The amount of polar organic solvents is less than or equal to about 5.0% by volume of the total MR fluid, and preferably less than or equal to about 3.0%. Also, the amount of polar organic solvents is preferably greater than or equal to about 0.1%, and more preferably greater than or equal to about 1.0% by volume of the total MR fluid. The pH of the aqueous carrier fluid is preferably less than or equal to about 13, and preferably less than or equal to about 9.0. Also, the pH of the aqueous carrier fluid is greater than or equal to about 5.0, and preferably greater than or equal to about 8.0.
Natural or synthetic bentonite or hectorite may be used, wherein the amount of bentonite or hectorite in the MR fluid is preferably less than or equal to about 10 percent by weight of the total MR fluid, more preferably less than or equal to about 8.0 percent by weight, and most preferably less than or equal to about 6.0 percent by weight. Preferably, the bentonite or hectorite is present in greater than or equal to about 0.1 percent by weight, more preferably greater than or equal to about 1.0 percent by weight, and especially preferred greater than or equal to about 2.0 percent by weight of the total MR fluid.
Optional components in the MR fluid include clays, organoclays, carboxylate soaps, dispersants, corrosion inhibitors, lubricants, extreme pressure anti-wear additives, antioxidants, thixotropic agents and conventional suspension agents. Carboxylate soaps include ferrous oleate, ferrous naphthenate, ferrous stearate, aluminum di- and tri-stearate, lithium stearate, calcium stearate, zinc stearate and sodium stearate, and surfactants such as sulfonates, phosphate esters, stearic acid, glycerol monooleate, sorbitan sesquioleate, laurates, fatty acids, fatty alcohols, fluoroaliphatic polymeric esters, and titanate, aluminate and zirconate coupling agents and the like. Polyalkylene diols, such as polyethylene glycol, and partially esterified polyols can also be included.
Suitable MR elastomer materials include, but are not intended to be limited to, an elastic polymer matrix comprising a suspension of ferromagnetic or paramagnetic particles, wherein the particles are described above. Suitable polymer matrices include, but are not limited to, poly-alpha-olefins, natural rubber, silicone, polybutadiene, polyethylene, polyisoprene, and the like.
Electroactive polymers include those polymeric materials that exhibit piezoelectric, pyroelectric, or electrostrictive properties in response to electrical or mechanical fields. An example of an electrostrictive-grafted elastomer with a piezoelectric poly(vinylidene fluoride-trifluoro-ethylene) copolymer. This combination has the ability to produce a varied amount of ferroelectric-electrostrictive, molecular composite systems. These may be operated as a piezoelectric sensor or even an electrostrictive actuator.
Materials suitable for use as an electroactive polymer may include any substantially insulating polymer or rubber (or combination thereof) that deforms in response to an electrostatic force or whose deformation results in a change in electric field. Exemplary materials suitable for use as a pre-strained polymer include silicone elastomers, acrylic elastomers, polyurethanes, thermoplastic elastomers, copolymers comprising PVDF, pressure-sensitive adhesives, fluoroelastomers, polymers comprising silicone and acrylic moieties, and the like. Polymers comprising silicone and acrylic moieties may include copolymers comprising silicone and acrylic moieties, polymer blends comprising a silicone elastomer and an acrylic elastomer, for example.
Materials used as an electroactive polymer may be selected based on one or more material properties such as a high electrical breakdown strength, a low modulus of elasticity—(for large or small deformations), a high dielectric constant, and the like. In one embodiment, the polymer is selected such that is has an elastic modulus at most about 100 MPa. In another embodiment, the polymer is selected such that is has a maximum actuation pressure between about 0.05 MPa and about 10 MPa, and preferably between about 0.3 MPa and about 3 MPa. In another embodiment, the polymer is selected such that is has a dielectric constant between about 2 and about 20, and preferably between about 2.5 and about 12. The present disclosure is not intended to be limited to these ranges. Ideally, materials with a higher dielectric constant than the ranges given above would be desirable if the materials had both a high dielectric constant and a high dielectric strength. In many cases, electroactive polymers may be fabricated and implemented as thin films. Thicknesses suitable for these thin films may be below 50 micrometers.
As electroactive polymers may deflect at high strains, electrodes attached to the polymers should also deflect without compromising mechanical or electrical performance. Generally, electrodes suitable for use may be of any shape and material provided that they are able to supply a suitable voltage to, or receive a suitable voltage from, an electroactive polymer. The voltage may be either constant or varying over time. In one embodiment, the electrodes adhere to a surface of the polymer. Electrodes adhering to the polymer are preferably compliant and conform to the changing shape of the polymer. Correspondingly, the present disclosure may include compliant electrodes that conform to the shape of an electroactive polymer to which they are attached. The electrodes may be only applied to a portion of an electroactive polymer and define an active area according to their geometry. Various types of electrodes suitable for use with the present disclosure include structured electrodes comprising metal traces and charge distribution layers, textured electrodes comprising varying out of plane dimensions, conductive greases such as carbon greases or silver greases, colloidal suspensions, high aspect ratio conductive materials such as carbon fibrils and carbon nanotubes, and mixtures of ionically conductive materials.
Materials used for electrodes of the present disclosure may vary. Suitable materials used in an electrode may include graphite, carbon black, colloidal suspensions, thin metals including silver and gold, silver filled and carbon filled gels and polymers, and ionically or electronically conductive polymers. It is understood that certain electrode materials may work well with particular polymers and may not work as well for others. By way of example, carbon fibrils work well with acrylic elastomer polymers while not as well with silicone polymers.
II. Exemplary Configurations, Methods, and Applications
Turning to the structural configuration of the invention, the base 14 provides the support and attachment interface for securing the fixture 10 to a surrounding environment (e.g., vehicle center console 102, dashboard 104, or armrest 106, etc.), and in some embodiments further presents a containing structure 14 that defines a partially enclosed space 14a (
A. Accessible Volume Increasing Embodiments
In
Suitable active materials for use in conformable mass configurations also include, electroactive gels, electrorheological (ER) and magnetorheological (MR) fluids, and shear thinning fluids (e.g., xanthum gum type) operable to change their viscosity through excitation. Accordingly, the activation signal may be magnetic, electric, electrochemically based, or in the form of ultrasonic agitation. It is appreciated that among other parameters for selecting an appropriate active material, is sufficiently rapid actuation and/or return times to effect the intended use. In one example, the fluidized bed 24 is formed of an MR fluid, and the base 14 forms an open container (
B. Accessible Volume Reducing/Space Filling Embodiments
In
For example, and as shown in
The preferred expanders 28 are cooperatively configured to completely encroach upon the space 14a (
As for the plural embodiments of the invention, it is appreciated that activation of the folded SMP structures 18 and/or return SMA springs may be initiated on-demand through receipt of input from a user, or autonomously controlled, where at least one sensor 34 (
As shown in
As shown in
C. Volume Increasing and/or Reducing Projections
In another aspect of the invention, a plurality of projections 50 comprising or drivenly coupled to the active material/actuator 18 may compose either a volume increasing or reducing mechanism 16. In
For example, the projections 50 may support a cover 22 that defines the engaging surface 16a, wherein the surface 16a is caused to reconfigure and form a concavity by displacing at least a portion of the projections 50. More particularly, the engaged projections 50, in the low modulus state, are displaced as a result of manually pressing the object 12 against the surface 16a, so that they bend into the interstitial spaces of the non-engaged projections 50. If the object 12 applies a sufficient load, the element 18 may be deactivated immediately after placing the object 12; however, where of insufficient mass to resist the spring-back of the engaged projections 50, the element 18 is deactivated, so as to lock in the concavity, prior to ceasing the reconfiguring force.
In another mode of operation, where a cover 22 is not provided, the mechanism 16 may be used to secure objects 12 by positioning them directly amongst the projections 50 in their low modulus state. Here, the projection sidewalls 50b cooperatively define the engage surface 16a, and the object 12 is secured through engagement with at least two adjacent projections 50 that cooperatively apply a clasping force thereto. It is appreciated that the cross-sectional dimensions of the object 12 must be sufficiently large in comparison to the interstitial spacing of the projections 50 to engage the adjacent projections 50. Once the object(s) 12 is positioned, the core 52 (or casing) is deactivated to lock in the modified configuration.
Where the core 52 comprises a variable viscosity fluid (e.g., ER, MR, or shear thinning fluid) or gel, at least one stiffening member 56 is further included to provide structural rigidity to the projection 50 (
More particularly, a plurality of the segmented projections 50 may be interconnected at their joints 60, so as to form three-dimensional space structures 66 (
Where holding is desired, an object 12 is caused to apply a pressure on the engaging surface 16a until the facilely collapsible structures 66 engaged thereby are crushed to form a concavity. The structures 66 may then be activated to achieve their higher modulus state and lock in the concavity. For example, a current may be caused to flow through a coil (not shown) disposed within the sidewalls 26 of the containing base 14, and a magnetic field flux to interact with the space 14a. When the object 12 is removed, the current is discontinued, so as to deactivate the mechanism 16, and return the structures 66 to their first recoverable strength. Upon doing so, the structures 66 expand thereby filling the concavity. It is appreciated that where a shape fixing cover 22 is employed, the cover 22 must first be activated to its low modulus state.
In another example, an array of fully extended and axially compressible projections 50 may each include a compression spring 68 preferably disposed interiorly, as shown in
Alternatively, the springs 68 may be formed of normally Martensitic SMA, and thermally activated to achieve a more rigid and laterally securing condition. In this configuration, it is appreciated that a maintenance signal is required for the duration of the hold. In another alternative, the springs 68 may be formed of SMP, preferably connected to the projection ends 50a, activated to enable compression, compressed by the object 12 to form a concavity thereabout, and then deactivated (i.e., allowed to cool) so as to lock in the concavity. The springs 68 and casings 54 are cooperatively configured such that when reactivated, the springs 68 are caused to stretch back to the ready state by energy stored in the casings 54. Alternatively, an external return mechanism (not shown), such as pneumatic or hydraulic pressure fluidly coupled to the interior of the projections 50, may be used to drive the collapsed projections 50 and springs 68 back up. Similarly, it is appreciated that the springs 68 may be formed of non-active material, so as to provide a fixed resistance to compression and return force, where the sidewalls 50b are formed of the active material 18, and present the variably resistant component. Lastly, it is appreciated that the springs 68 may act externally to the projection 50.
In addition to springs 68, the projections 50 may employ other external actuators that function to selective raise or lower their positions, such as those including an active material bi-stable mechanism 70 shiftable between a first lower position by the applied object 12 and a normally raised position (
Finally, and as previously described, an active or non-active cover 22 is preferably added atop the keys 82, to prevent the infiltration of debris and facilitate cleaning.
Ranges disclosed herein are inclusive and combinable (e.g., ranges of “up to about 25 wt %, or, more specifically, about 5 wt % to about 20 wt %”, is inclusive of the endpoints and all intermediate values of the ranges of “about 5 wt % to about 25 wt %,” etc.). “Combination” is inclusive of blends, mixtures, alloys, reaction products, and the like. Furthermore, the terms “first,” “second,” and the like, herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another, and the terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item. The modifier “about” used in connection with a quantity is inclusive of the state value and has the meaning dictated by context, (e.g., includes the degree of error associated with measurement of the particular quantity). The suffix “(s)” as used herein is intended to include both the singular and the plural of the term that it modifies, thereby including one or more of that term (e.g., the colorant(s) includes one or more colorants). Reference throughout the specification to “one embodiment”, “another embodiment”, “an embodiment”, and so forth, means that a particular element (e.g., feature, structure, and/or characteristic) described in connection with the embodiment is included in at least one embodiment described herein, and may or may not be present in other embodiments. In addition, it is to be understood that the described elements may be combined in any suitable manner in the various embodiments.
Suitable algorithms, processing capability, and sensor inputs are well within the skill of those in the art in view of this disclosure. This invention has been described with reference to exemplary embodiments; it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to a particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
Browne, Alan L., Johnson, Nancy L., Henry, Christopher P., McKnight, Geoffrey P., Alexander, Paul W.
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