The invention relates to a separator device for separating the on-board and ground portions of a launcher fueling module, the device comprising: a locking system having a locking finger (50) mounted on the ground portion (22) and having a blocking portion (523), and a locking pin (42) on the on-board portion (21) co-operating by engaging with the blocking portion (523) in order to hold the on-board portion (21) and the ground portion (22) in a locking position. The separator system further comprises an actuation system that, under vertical movement of the launcher (10), enables the blocking portion (523) to be disengaged from the locking pin (42), whereby the on-board portion (21) is suitable for being separated from the ground portion (22). The invention also provides a method of separating the on-board and ground portions of a launcher fueling module, which method is implemented by means of such a separator device.
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1. A separator device for separating the on-board and ground portions of a launcher fueling module, the device comprising:
a locking system having a locking finger mounted on the ground portion and having a blocking portion, and a locking pin on the on-board portion co-operating by engaging with the blocking portion in order to hold the on-board portion and the ground portion in a locking position; and
an actuation system that, under vertical movement of the launcher, enables the blocking portion to be disengaged from the locking pin, whereby the on-board portion is suitable for being separated from the ground portion,
wherein said actuation system comprises a first actuator and a second actuator capable, independently of each other, of disengaging the blocking portion from the locking pin, and said second actuator is actuated after said first actuator.
2. The separator device according to
3. The separator device according to
the actuation system comprises a drive lever pivotally mounted on the ground portion;
the locking finger is pivotally mounted on the ground portion; and
the pivoting of the drive lever is suitable for driving pivoting of the locking finger, thereby disengaging the blocking portion from the locking pin secured to the on-board portion.
4. The separator device according to
5. The separator device according to
6. The separator device according to
7. The separator device according to
wherein the connection element is a bolt, and the enlarged end portion is constituted by a nut screwed onto the bottom end of the bolt.
8. The separator device according to
9. The method of separating the on-board and ground portions of a launcher fueling module by means of the separator device according to
a) initiating vertical movement of the launcher;
g) actuating the extraction lever under the effect of the traction force from the cable when the launcher has lifted off through a predetermined distance;
h) forcing the connection element to move by pivoting the extraction lever until the connection element is fully withdrawn from the locking finger; and
d) continuing the vertical movement of the launcher, whereby the on-board and ground portions of the module are separated.
11. The separator device according to
12. The separator device according to
13. The separator device according to
the drive lever is pivotally mounted on the ground portion;
the locking finger is constituted by a first segment pivotally mounted on the ground portion and a second segment including said blocking portion, the first and second segments being connected together by means of a connection element;
the pivoting of the drive lever is suitable for driving pivoting of the locking finger, thereby disengaging the blocking portion from the locking pin; and
the extraction lever is pivotally mounted on the ground portion and includes a fork co-operating with the connection element of the locking finger in such a manner as to force vertical movement of the connection element during actuation of the extraction lever and to extract the connection element from the locking finger, whereby the first and second segments of the locking finger can be separated from each other.
14. The separator device according to
the fork has a slot in which a middle portion
of the connection element is engaged; and
the connection element is breakable or removable and includes, at its bottom end, an enlarged end portion projecting at the underside of the fork, actuation of the extraction lever enabling the connection element to be extracted from the locking finger and thereby releasing the connection between the second segment of the locking finger and the ground portion of the fueling module.
15. The separator device according to
16. The separator device according to
17. The method of separating the on-board and ground portions of a launcher fueling module by means of the separator device according to
a) initiating vertical movement of the launcher;
e) actuating the drive lever under the effect of the traction force from the cable when the launcher has lifted off through a first predetermined distance, so as to cause the locking finger to pivot;
g) actuating the extraction lever under the effect of the fraction force from the cable when the launcher has lifted off through a predetermined distance higher than the first distance;
h) forcing the connection element to move by pivoting the extraction lever until the connection element is fully withdrawn from the locking finger; and
d) continuing the vertical movement of the launcher, whereby the on-board and ground portions of the module are separated.
18. The separator device according to
19. The separator device according to
20. The separator device according to
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The invention relates to a device for separating the on-board and ground portions of a launcher fueling module. More particularly, the invention relates to a device enabling the on-board and ground portions of the launcher fueling module to be separated after the launcher has begun its vertical movement.
Launchers are fed with propellants via fueling modules that are constituted by an on-board portion connected to the launcher and by a ground portion connected to the launch pad. Those two portions must be suitable for separating after the launcher has been fueled, so as to avoid impeding vertical movement of the launcher.
Known systems for separating the on-board and ground portions of a fueling module, also referred to as valve plates, make use of helium actuators or of solenoid valves that are actuated by systems involving electrical commands coming from the launcher or from the launch pad. Such electrical commands can be delivered by the launch pad or by the launcher only before the thrust engines have ignited, such that the on-board and ground portions of the fueling module need to be separated before such ignition, during a “negative countdown” period. Consequently, it is essential to ensure and verify successful separation of the on-board and ground portions of the fueling module before the launcher begins to lift off. Furthermore, in the event of a launch being aborted, in particular in the event of an engine breaking down, it is necessary to empty the tank via an emergency module that presents reduced performance and that is slower, thereby subjecting other equipment of the launcher to additional stress. Finally, the valve plates operate irreversibly, which makes it essential for them to be replaced before beginning another launch countdown.
Known systems thus present major drawbacks in terms of costs and efficiency.
The present invention seeks to simplify known devices for separating on-board and ground portions of the fueling module of a launcher, and to limit the constraints associated with separating these module portions in the event of a launch being aborted.
Firstly, this object is achieved with a separator device for separating the on-board and ground portions of a launcher fueling module, by virtue of the fact that it comprises: a locking system having a locking finger mounted on the ground portion and having a blocking portion, and a locking pin on the on-board portion co-operating by engaging with the blocking portion in order to hold the on-board portion and the ground portion in a locking position; together with an actuation system that, under vertical movement of the launcher, enables the blocking portion to be disengaged from the locking pin, whereby the on-board portion is suitable for being separated from the ground portion, and also by virtue of the fact that said actuation system comprises a first actuator and a second actuator, the second actuator being actuated after the first actuator.
By means of these provisions, the on-board and ground portions of the fueling module are disconnected under the effect of the launcher moving vertically, i.e. after its propulsion engines have ignited. Thus, in the event of the engines failing or in the event of a launch being aborted, the on-board and ground portions remain connected to each other and can be used once more for a subsequent launch. There is therefore no need to empty the tanks, nor to replace a portion of the fueling module, as occurs with presently-known techniques.
In an advantageous aspect of the invention, the second actuator alone serves to disengage the blocking portion from the locking pin, thereby constituting a safety element enabling the two portions of the launcher fueling module to be separated. Since the second actuator is actuated after the first, it constitutes a safety element ensuring that the two portions of the fueling module are separated, even in the event of the first actuator malfunctioning or jamming. The separator device for separating the on-board and ground portions of the fueling module is thus more reliable.
In an aspect of the invention, the first and second actuators are capable, independently of each other, of disengaging the blocking portion from the locking pin.
In an aspect of the invention, the actuation system comprises a drive lever pivotally mounted on the ground portion, and the locking finger is pivotally mounted on the ground portion, the pivoting of the lever being suitable for driving pivoting of the locking finger, thereby disengaging the blocking portion from the locking pin secured to the on-board portion.
In another aspect of the invention, the locking finger is constituted by a first segment mounted on the ground portion and a second segment including said blocking portion, the first and second segments being connected together by means of a connection element.
In another aspect of the invention, the actuation system includes an extraction lever pivotally mounted on the ground portion and including a fork co-operating with the connection element of the locking finger in such a manner as to force movement of the connection element during actuation of the extraction lever and to extract the connection element from the locking finger, whereby the first and second segments of the locking finger can be separated from each other.
In an advantageous provision, the fork has a slot in which a middle portion of the connection element is engaged, and the connection element is breakable or removable and includes at its bottom end an enlarged end portion projecting at the underside of the fork.
In another aspect of the invention, the actuation system is connected to the launch pad via a cable, and is suitable for being actuated under the effect of traction from the cable when the launcher moves vertically through a predetermined distance. The separator device of the invention is actuated mechanically, thus enabling it to be actuated after the propulsion engines have started.
In an advantageous aspect of the invention, the first actuation means are in the form of a drive lever, and the second actuation means are in the form of an extraction lever.
In an embodiment, the drive lever is pivotally mounted on the ground portion and the locking finger is constituted by a first segment pivotally mounted on the ground portion and a second segment including said blocking portion, the first and second segments being connected together by means of a connection element. The pivoting of the drive lever is suitable for driving pivoting of the locking finger, thereby disengaging the blocking portion from the locking pin. The extraction lever is pivotally mounted on the ground portion and includes a fork co-operating with the connection element of the locking finger in such a manner as to force vertical movement of the connection element during actuation of the extraction lever and to extract the connection element from the locking finger, whereby the first and second segments of the locking finger can be separated from each other.
In an aspect of the invention, the fork has a slot in which a middle portion of the connection element is engaged; and the connection element is breakable or removable and includes, at its bottom end, an enlarged end portion projecting at the underside of the fork, actuation of the extraction lever enabling the connection element to be extracted from the locking finger and thereby releasing the connection between the second segment of the locking finger and the ground portion of the module.
For example, the connection element may be a bolt. The enlarged end portion may then be constituted by a nut screwed onto the bottom end of said bolt.
Advantageously, the bolt includes a head serving to position it between the two segments of the locking finger and suitable for being broken when the bolt is extracted from the locking finger.
In another aspect of the invention, the bottom surface of the fork of the extraction lever has a rounded shape, enabling the connection element to pivot in the event of the drive lever being actuated before the extraction lever is actuated.
In another aspect of the invention, the separator device includes a system for positioning the on-board and ground portions of the module relative to each other, said system being in the form of support shear pins fastened to the two portions of the module and suitable for being broken during separation of the two portions of the module. Furthermore, a pivot zone may also be provided at the bottom portions of the on-board and ground portions, said pivot zone comprising a first pivot portion formed on the on-board portion and a second pivot portion formed on the ground portion, with contact between the first and second pivot portions enabling pivoting and/or relative movement in translation of the ground portion relative to the on-board portion of the module.
The invention also provides a method of separating the on-board and ground portions of a launcher fueling module by means of the separator system of the invention, the method comprising the following steps:
a) initiating vertical movement of the launcher;
b) engaging the actuation system under the effect of the launcher moving vertically;
c) disengaging the blocking portion from the locking pin; and
d) continuing vertical movement of the launcher,
whereby the on-board and ground portions of the module are separated.
In order to engage the actuation system and disengage the blocking portion from the locking pin, it is possible for example to actuate the drive lever under the effect of the traction force from the cable when the launcher has lifted off through a predetermined distance (step e), and then to cause the locking finger to pivot sufficiently to disengage the blocking portion from the locking axis (step f).
In a variant of the method, it is possible to actuate the extraction lever under the effect of the traction force from the cable when the launcher has lifted off through a predetermined distance (step g), and then to force the movement of the connection element by pivoting the extraction lever until the connection element is fully withdrawn from the locking finger (step h).
In another aspect, the invention provides a method of separating the on-board and ground portions of a launcher fueling module by means of a separator system as described above, the method comprising the following steps:
a) initiating vertical movement of the launcher;
e) actuating the drive lever under the effect of the traction force from the cable when the launcher has lifted off through a first predetermined distance, so as to cause the locking finger to pivot;
g) actuating the extraction lever under the effect of the traction force from the cable when the launcher has lifted off through a predetermined distance higher than the first distance;
h) forcing the connection element to move by pivoting the extraction lever until the connection element is fully withdrawn from the locking finger; and
d) continuing the vertical movement of the launcher,
whereby the on-board and ground portions of the module are separated.
The invention can be well understood and its advantages appear better on reading the following detailed description of an embodiment of the invention given with reference to the accompanying drawings, in which:
For reasons of simplification, the fueling module 20 is referred to below merely as the “module”.
The module is generally described below with reference to one of its sides relative to the midplane P shown in
As shown in
When the fueling module 20 is in its working position, the ground support plate 220 is situated facing the on-board support plate 210 and the on-board and ground portions 21 and 22 of the module 20 are locked together. One or more systems are provided for holding the ground support plate 220 and the on-board support plate 210 in relative position. For example, a peg (not shown) situated on the ground support plate 220 co-operates with a housing (not shown) of complementary shape situated in the on-board support plate 210.
Furthermore, in the bottom portion of the module, the on-board and ground portions 21 and 22 of the module 20 are held in position via support shear pins 30 that are fastened to the on-board and ground support plates and that serve to keep said plates substantially parallel.
A support shear pin 30 is shown in detail in
At its first end, the shank 31 has a first threaded portion 311 that is screwed into a threaded hole 212 in the on-board support plate 210. The shank 31 is held in position by a first nut 32 screwed onto a second threaded portion 312 of the shank 31. In a variant embodiment of the invention, the shank 31 and the nut 32 are formed together as a single piece.
The opposite end of the shank 31 passes through a hole 222 formed in the ground support plate 220. The ground support plate 220 is held in position relative to the on-board support plate 210 by means of a nut 33 that is screwed onto a threaded portion 313 of the shank 31 situated facing the on-board support plate 210, and by means of a clamping nut 34 that is screwed onto a threaded portion 314 of the shank 31 situated on the side of the ground support plate 220 that faces towards the outside of the module 20. In a variant embodiment of the invention, the shank 31 and the nut 33 comprise a single piece. The first and second nuts 32 and 33 are preferably hexagonal nuts and suitable for being adjusted by means of a wrench. The single-piece variants enable assembly to be performed without adjustment, with the distance between the on-board and ground support plates 210 and 220 being predefined. This type of variant requires good control over the clearances between the parts in order to minimize the consequences of any static redundancy (acceptable levels of deformation for the parts).
The shank 31 also includes a narrow portion referred to as a “rupture zone” 310 that is designed to break when the two portions of the module separate. This rupture zone 310 is situated on the intermediate portion of the shear pin situated between the two support plates 210 and 220. This intermediate portion constitutes an access zone for a wrench, making it possible to adjust the parallel relationship and the clearance between the on-board and ground support plates of the module 20 by means of the nuts 32 and 33 without straining the rupture zone 310 in twisting. When the shank 31 and the two nuts 32 and 33 form a one-piece unit, the on-board and ground portions of the module are assembled together by tightening said one-piece unit on the on-board portion 21, by bringing the ground support plate 220 up to the on-board support plate 210 until both plates come into contact with the nuts 32 and 33 respectively, and finally by passing a first wrench into the rupture zone 310 in order to hold the single-piece unit in position without stressing said zone 310, while using a second wrench to tighten the nut 34.
In the top portion of the module, the on-board and ground portions 21 and 22 of the module 20 are held by a locking system comprising a locking pin and a blocking portion capable of co-operating by engagement in order to hold the on-board portion 21 and the ground portion 22 in a locked-together position. In particular, this engagement prevents any movement in translation of the ground portion of the module relative to the on-board portion in the direction X-X′ defined in
The locking system is described below with reference to
As shown in
In addition, as shown in
The blocking portion 523 of the locking finger 50 co-operates by engaging the locking pin 42 of the on-board portion 21 of the module 20. When the blocking portion 523 and the locking pin 42 are in contact, they prevent any movement in translation of the ground portion 22 relative to the on-board portion in the direction X-X′. The adjustment screws 41 that fasten the locking pin support 40 enable contact between the locking pin 42 and the locking finger 50 to be ensured and thus they enable the on-board and ground portions of the module 20 to be locked together, while avoiding any mounting under stress. It should be observed that the adjustment portion of the locking may be adjusted in this example by a spring washer or a wedge system.
The actuation system of the separator device for separating the on-board and ground portions of the fueling module is described below with reference to
The system for actuating the device for separating the on-board and ground portions of the fueling module also includes an extraction lever 80 pivotally mounted about a pin 85 of the ground portion 22. As shown in
The extraction lever 80 and the locking finger 50 co-operate via the bolt 60 connecting together the segments 51 and 52 of the locking finger 50. The top end portion 610 of the bolt 60 co-operates with the segments 51 and 52 of the locking finger 50. It further includes a head 61 enabling it to be properly positioned through the locking finger 50. The top end portion 610 of the bolt 60 is extended under the locking finger 50 by a middle portion 62 for co-operating with the slot 810 of the fork 81. Finally, in the embodiment shown in
The drive and extraction levers 70 and 80 are connected to the mast 12 of the launch pad 11 via the set of cables 13. When the launcher lifts off, the cables in the set of cables 13 become tensioned, thereby actuating the levers so that the locking system is unblocked, thereby allowing the on-board and ground portions of the module 20 to separate.
The set of cables 13 connecting the fueling module to the mast of the launch pad is shown in detail in
In the possible circumstance of the drive lever 70 being blocked while it is being actuated, (i.e. in the event of it failing) and in the absence of any safety device, it would be impossible to ensure proper separation of the on-board and ground portions of the fueling module, and under certain circumstances that might cause considerable damage to the launcher. In order to mitigate that possibility, the extraction lever 80 is provided as second actuation means capable of separating the two portions of the fueling module 20 in the event of the drive lever 70 malfunctioning or being blocked.
The extraction lever 80 is actuated automatically after the drive lever 70 under the effect of traction forces from the set of cables 13. As it continues to lift off after actuating the drive lever, the launcher 10 tensions the second cable segment 132b connected to the knob 83 of the extraction lever 80. Thus, at a second lift-off height H2 of the launcher 10, higher than the height H1, the extraction lever 80 is lowered. The extraction lever 80 then pivots clockwise about its pivot pin 85, thereby turning the fork 81. As it moves, the fork 81 applies a traction force on the bolt 60 via the nut 63 until it is fully extracted from the locking finger 50. By way of example, bolt 60 may have a rupture zone 64 in the vicinity of its head 61 (cf.
Tilting is also made easier by a pivot zone 90 (shown in
As shown in
In order to avoid problems of possible static redundancy, it is necessary to provide some minimum amount of clearance between the two portions of the module, which clearance may be located for example in the pivot zone 90 between the on-board projection 91 and the ground projection 92, as shown in
The separator device is thus actuated in two stages. The drive lever 70 is actuated when the launcher 10 reaches a first lift-off height H1, and the extraction lever 80 is actuated automatically after the drive lever 70 at a lift-off height H2 that is higher than H1, such that even in the event of the drive lever 70 not operating, it is ensured that the two portions 21 and 22 of the fueling module 20 are separated. The increase in the breaking force due to the traction on the cables is provided firstly by the action of the levers 70 and 80, and secondly by the pivot zone 90 in the bottom portion of the module 20.
From the above description, it will be understood that in normal operation the drive lever 70 suffices on its own to disengage the blocking portion 523 from the locking pin 42. In other words, it serves to disengage the blocking portion 523 from the locking pin 42 independently of the extraction lever 80.
It will also be understood that the extraction lever 80 also serves to disengage the blocking portion 523 from the locking pin 42 even in the event of the drive lever 70 not operating. Thus it too, on its own and independently of the drive lever 70 enables the blocking portion 523 to be disengaged from the locking pin 42.
Pattyn, Jean-Luc, Verdier, Georges, Malapel, Aliénor, Deschamps, Mickaël
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
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Oct 13 2011 | MALAPEL, ALIENOR | SNECMA | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 027345 | /0324 | |
Oct 13 2011 | DESCHAMPS, MICKAEL | SNECMA | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 027345 | /0324 | |
Oct 13 2011 | PATTYN, JEAN-LUC | SNECMA | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 027345 | /0324 | |
Oct 15 2011 | VERDIER, GEORGES | SNECMA | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 027345 | /0324 | |
Aug 03 2016 | SNECMA | SAFRAN AIRCRAFT ENGINES | CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 046479 | /0807 | |
Aug 03 2016 | SNECMA | SAFRAN AIRCRAFT ENGINES | CORRECTIVE ASSIGNMENT TO CORRECT THE COVER SHEET TO REMOVE APPLICATION NOS 10250419, 10786507, 10786409, 12416418, 12531115, 12996294, 12094637 12416422 PREVIOUSLY RECORDED ON REEL 046479 FRAME 0807 ASSIGNOR S HEREBY CONFIRMS THE CHANGE OF NAME | 046939 | /0336 |
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