A helical screw pile includes a longitudinal shaft having a top end and a bottom end with a plurality of helical plates arranged on the shaft in increasing diameter from the top to the bottom. The first helical plate is located toward the bottom of the shaft and has the largest diameter. The second helical plate is located above the first helical plate and has a diameter smaller than that of the first plate. The third helical plate is located above the second helical plate and has a diameter smaller than that of the second plate. The helical plate with the smallest diameter is located toward the top of the shaft. The distance between the first helical plate and the second helical plate is larger than the distance between the second helical plate and the third helical plate.

Patent
   8506207
Priority
Oct 25 2011
Filed
Oct 25 2011
Issued
Aug 13 2013
Expiry
Oct 25 2031
Assg.orig
Entity
Large
10
12
window open
1. A helical screw pile for penetrating the ground and forming a support, the screw pile comprising:
a longitudinal shaft having a trailing top end adapted for coupling to a drive assembly and to a structure supported by said helical screw pile and a leading bottom end for penetrating the ground;
a plurality of spaced-apart helical plates arranged on said longitudinal shaft in increasing diameter from the top end to the bottom end,
a first of said plurality of helical plates being disposed toward the leading bottom end of said shaft and having a first diameter; and
a second of said plurality of helical plates being spaced from said first helical plate toward said trailing top end and having a second diameter that is smaller than said first diameter.
12. A helical screw pile adapted for penetrating the ground, the screw pile comprising:
a longitudinal shaft having a first leading end for penetrating the ground and a second trailing end for coupling to a drive assembly and to a structure to be supported;
a first helical plate having a first diameter;
a second helical plate having a second diameter smaller than said first diameter and being spaced from said first plate a first distance toward said trailing end;
a third helical plate having a third diameter smaller than said second diameter and being spaced from said second plate a second distance toward said trailing end; and
said first distance between said first plate and said second plate being larger than the second distance between said second plate and said third plate,
said first plate being located toward said leading end of said shaft with respect to said second plate.
21. A ground anchor for penetrating the ground to anchor a structure, the ground anchor comprising:
a shaft having a longitudinal dimension with a first leading end for penetrating the ground and a second trailing end for coupling to a drive assembly and to the structure;
a first helical plate coupled to said shaft proximate said first end, said first helical plate having a first diameter and requiring a first torque for penetrating the ground; and
a second helical plate coupled to said shaft and longitudinally spaced from said first helical plate toward said second trailing end, said second helical plate having a second diameter less than said first diameter and requiring a second torque for penetrating the ground that is less than said first torque, where the greatest torque is concentrated proximate said first end of said shaft upon rotation of said shaft and penetration into the ground.
2. A helical screw pile according to claim 1, wherein
said second helical plate is disposed at the trailing end of said shaft.
3. A helical screw pile according to claim 1, further comprising
a third of said plurality of helical plates spaced from the second helical plate toward the trailing end of said shaft and having a third diameter that is smaller than said second diameter.
4. A helical screw pile according to claim 1, wherein
at least one of said plurality of helical plates has a pitch angle between about 15° to about 30°.
5. A helical screw pile according to claim 1, wherein
at least one of said plurality of helical plates has a pitch opening between about three and about six inches.
6. A helical screw pile according to claim 1, wherein
at least one of said plurality of helical plates has a plate thickness between about ⅜ to about 1.0 inch.
7. A helical screw pile according to claim 1, wherein
each of said helical plates has a thickness that is directly proportional with its diameter.
8. A helical screw pile according to claim 1, wherein
each of said helical plates has a diameter ranging from about six inches to about thirty inches.
9. A helical screw pile according to claim 1, wherein
each of said plurality of helical plates forms a substantially 360° helical turn.
10. The helical screw pile according to claim 1, wherein
said trailing top end of said shaft has a coupling for connecting to a drive motor; and
said leading bottom end has a ground engaging tip.
11. The helical screw pile according to claim 1, wherein
said first helical plate has a diameter to require a first torque for penetrating the ground; and
said second helical plate has a diameter requiring a second torque for penetrating the ground, where said second torque is less than said first torque.
13. A helical screw pile according to claim 12, wherein
said second plate is located below said third plate toward said leading end.
14. A helical screw pile according to claim 12, wherein
said first distance is a function of said first diameter, and said second distance is a function of said second diameter.
15. A helical screw pile according to claim 12, wherein
the first distance is about 0.5 to 3 times the first diameter, and the second distance is about 0.5 to 3 times the second diameter.
16. A helical screw pile according to claim 12, wherein
each of said helical plates has a diameter ranging from about six inches to about thirty inches.
17. A helical screw pile according to claim 12, wherein
at least one of said plurality of helical plates has a pitch angle substantially between about 15° to about 30° and has a pitch opening substantially between about three inches and about six inches.
18. A helical screw pile according to claim 12, wherein
each of said plurality of helical plates forms a substantially 360° helical turn.
19. The helical screw pile according to claim 12, wherein
said trailing end of said shaft has a coupling for connecting to a drive motor; and
said leading end has a ground engaging tip.
20. The helical screw pile according to claim 12, wherein
said first helical plate has a diameter to require a first torque for penetrating the ground; and
said second helical plate has a diameter requiring a second torque for penetrating the ground, where said second torque is less than said first torque.
22. The ground anchor of claim 21, further comprising
a third helical plate coupled to said shaft and spaced from said second helical plate toward said second trailing end, said third helical plate having a third diameter less than said second diameter.
23. The ground anchor of claim 22, wherein
said first and second helical plates are spaced apart a first distance and said second and third helical plates are spaced apart a second distance that is greater than said first distance.
24. The ground anchor of claim 23, wherein
each of said helical plates has a 360° helical turn, and a pitch opening of about three to six inches.

The present invention relates to a helical screw pile for use as a ground anchor having a longitudinal shaft with a top end and a bottom end with a plurality of helical screw plates arranged along the shaft in increasing diameter from the top to the bottom. The screw pile includes at least two helical plates but can include three, four or more helical plates where the lower helical plate of two adjacent plates has a larger diameter. The distance between the lower plate and the plate directly above can vary depending on the soil type and diameter of the helical plates.

Conventional helical screw piles include a plurality of helical plates arranged on a longitudinal shaft having a square cross section. Typically, the helical plate with the largest diameter is disposed towards the top of the shaft and the helical plate with the smallest diameter is disposed towards the bottom of the shaft that first penetrates the ground. Turning to FIG. 1, a conventional screw pile 100 includes a plurality of helical plates 120, 122, 124 arranged in descending order from the top 114 of the shaft 112 to the bottom 116 such that the helical plate 120 with the largest diameter closest to the top end 114 of the hydraulic motor 118 and the helical plate 124 with the smallest diameter adjacent the tip 130 of the pile 100.

Inter-helix spacing is critical to the design of the helical screw pile. Inter-helix spacing is the distance between each of the helical plates. Standard practice is to space the helical plates as a function of plate diameter so that the spacing between the uppermost plate and the middle plate is greater than the spacing between the middle plate and the lowermost plate. The most common inter-helix spacing in the industry provides spacing between the first lowermost plate and a second plate being less than the spacing between the second plate and the third uppermost plate.

A conventional screw pile shown in FIG. 1, where the helical plate 124 at the bottom 116 of the shaft 112 has the smallest diameter, the distance L1 between the lowermost helical plate 124 and the helical plate 122 directly above is less than the distance L2 between the helical plate 120 and its adjacent helical plate 122 is greater than L1.

With this configuration, the smallest helical plate 124 adjacent the tip 130 of the pile 100 is the first helical plate that disturbs, or breaks, the surface when the pile 100 is inserted into the ground. As the helical plate diameter increases, the amount of torque required to insert the pile 100 increases. Thus, when the top helical plate 120 with the largest diameter is driven into the ground, the greatest amount of torque that is required for rotating the helical plate 120 is compromised because of the force or impact on the smaller helical plates 120, 122, 124 already positioned below the ground surface.

In response to this recognition, certain devices have been designed to better withstand the rigors of digging large holes in the ground. Examples of prior art are disclosed in U.S. Pat. No. 2,603,319 to Dyche, U.S. Pat. No. 7,635,240 to Gantt, Jr., and U.S. Pat. No. 7,494,299 to Whitsett which are hereby incorporated by reference.

The present invention provides an easy to use helical screw pile that penetrates the ground and enables subsequent, smaller helical plates on a pile to penetrate the ground after the lowermost helical plate with the largest diameter has penetrated the ground. The helical screw pile of the invention provides a helical pile where a larger torque is concentrated towards the bottom end of the pile than the torque at the top end of the pile. In one embodiment, the helical pile is designed such that the distance between the lowermost helical plate and the adjacent helical plate is greater than that of the prior conventional piles although the spacing can vary depending on the soil and intended use of the helical pile. The spacing between the lowermost helical plate and the adjacent plate can be greater than the spacing between the uppermost helical plate and the adjacent plate.

The helical pile of the present invention has at least two helical plates on a shaft for penetrating the ground where the larger diameter of the helical plates is positioned closest to the bottom end of the shaft. The helical pile can have three or more helical plates where each helical plate has a diameter less than the diameter of the helical plate toward the lower, ground-engaging end.

The spacing between two adjacent helical plates of the invention is a function of the diameter of the lower helical plate. In one embodiment, the spacing can be three times the diameter of the lowermost helical pile although the spacing can vary. This generally results in the spacing between two adjacent helical plates being greater than the spacing of the prior devices where the smaller plate is positioned below the larger plate. The spacing between the adjacent helical plates can vary depending on the soil type, the required strength or holding force and the intended depth of penetration.

Accordingly, an object of the invention is to provide a helical screw pile having a longitudinal shaft with a top and a bottom and a plurality of helical screw plates with different diameters arranged thereon with the plate having the largest diameter located adjacent or near the bottom end of the pile. In one embodiment of the invention, each of the helical plates are spaced apart from each other a distance to provide a relatively constant torque at the bottom end of the shaft during rotation and penetration of the helical screw pile into the ground to the desired depth. The screw pile is provided with the largest diameter helical screw plate toward the bottom end of the shaft and the smallest diameter helical screw plate toward the top end of the shaft. The larger helical screw plate penetrates the ground first so that the largest amount of the torque is applied at the bottom end of the shaft. The small helical screw plates located above the lowermost plate penetrate the ground after the larger lowermost plate so that the torque necessary for the screw pile to penetrate the ground is generally less than when the smaller diameter helical plates penetrate the ground first. The arrangement of the helical screw plates enables the screw pile to penetrate the ground while applying a more constant torque to the shaft with each of the subsequent helical screw piles penetrating the ground to anchor into the ground.

Another object of the invention is to provide a helical screw pile having a longitudinal shaft with a top end and a bottom end and a plurality of helical plates arranged thereon with the plate having the smaller diameter located above a large diameter plate.

A further object of the invention is to provide a helical screw pile having a longitudinal shaft with a top and a bottom and a plurality of helical plates arranged thereon with the distance between the bottom plate and the plate second from the bottom being larger than the distance between the top plate and the plate second from the top.

Yet another object of the invention is to provide a helical screw pile having a plurality of helical plates arranged thereon wherein each of the helical plates has a thickness that is directly proportional with its diameter.

Still another object of the invention is to provide a helical screw pile having a plurality of helical plates arranged thereon wherein each of the helical plates has a diameter ranging from about six inches to about thirty inches, a plate thickness between about ⅜ to about 1.0 inch, a pitch angle between about 15° to about 30°, and a pitch opening between three and six inches.

The foregoing objects are basically attained by providing a helical screw pile for penetrating the ground and forming a support having a longitudinal shaft with a top end and a bottom end and a plurality of helical plates arranged on the longitudinal shaft in increasing diameter from the top to the bottom. A first helical plate is disposed toward the bottom end of the shaft and a second helical plate is disposed toward the top end of the shaft. The first helical plate has the largest diameter of the plurality of helical plates and the second helical plate has the smallest diameter of the plurality of helical plates.

The foregoing objects are also attained by providing a helical screw pile as explained above and further including an inter-helical spacing between adjacent helical plates equivalent to three times the plate diameter of the larger helical plate. For example, in embodiments where there are at least three helical plates arranged in descending order of helical plate diameter from the tip at the bottom end of the pile adjacent or near the bottom end of the longitudinal shaft towards the top end of the pile, the distance between the bottom plate and the middle plate directly above is greater than the distance between the top plate having the smallest diameter and the middle plate directly below the top plate.

The foregoing objects are further attained by providing a ground anchor for penetrating the ground to anchor a structure. The ground anchor comprises a shaft having a longitudinal dimension with a first leading end for penetrating the ground and a second trailing end for coupling to a drive assembly. A first helical plate is coupled to the shaft proximate the first end. The first helical plate has a first diameter and requires a first torque for penetrating the ground. A second helical plate is coupled to the shaft and longitudinally spaced from the first helical plate toward the second trailing end. The second helical plate has a second diameter less than the first diameter and generally requires a second torque for penetrating the ground that is less than the first torque where the greatest torque is concentrated toward the first end of the shaft.

As used in this application, the terms “top”, “bottom”, and “side” are intended to facilitate the description of the helical screw pile, and are not intended to limit the description of the invention.

Other objects, advantages, and salient features of the present invention will become apparent from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment of the invention.

Referring to the drawings which form a part of this disclosure:

FIG. 1 is a front perspective view of a convention helical screw pile as known in the prior art;

FIG. 2 is a front perspective view of a helical screw pile according to one embodiment of the present invention having three helical plates;

FIG. 2A is a front view of a screw pile having two helical plates;

FIG. 3 is a front perspective view of the helical screw pile seen in FIG. 2 submerged in dirt beneath the earth's surface;

FIG. 4 is a bottom sectional view of the helical plate illustrated in FIG. 2 along the line 4-4;

FIG. 5 is a bottom sectional view of the helical plate illustrated in FIG. 2 along the line 5-5;

FIG. 6 is a bottom sectional view of the helical plate illustrated in FIG. 2 along the line 6-6; and

FIG. 7 is a front sectional view of a helical plate according to a second embodiment of the present invention.

Throughout the drawings, like reference numerals will be understood to refer to like parts, components, and structures.

The present invention is directed to a helical screw pile defining an earth or ground anchor for anchoring, supporting or stabilizing a structure. The helical screw pile for example can be used as a ground anchor or foundation anchor to inhibit movement of pipelines, towers and the like, and to support a load such as a building or other structure. The helical screw pile is attached to a suitable coupling mechanism that is attached to the structure being anchored, supported or stabilized. For purposes of convenience, the structures being anchored or stabilized are not shown in the drawings. It will be understood to those skilled in the art that in use, the screw pile is coupled to a structure such as a building to support the building or to a pipeline anchor to prevent movement of the pipeline.

Turning to FIGS. 2-7, a helical screw pile 10 includes a longitudinal shaft 12 having a top end portion 14 and a bottom end portion 16 with a plurality of spaced-apart helical plates 20, 22, 24 arranged thereon. The bottom end portion 14 of the helical screw pile is adapted for penetrating the ground and terminates at a pointed tip 30. The top end portion 14 is adapted for mating with a rotating motor 18 by a suitable coupling 50. The coupling provides easy connection to the screw pile 10 for penetration and installation in the ground.

In the embodiment of FIG. 2A, a helical screw pile 11 has a shaft 13 with two spaced-apart helical plates 21 and 23. In each of the embodiments of the invention, the helical plates are positioned on the shaft with the largest diameter of the helical plates positioned toward the bottom end of the shaft and each successively smaller diameter helical plate positioned above the lower helical plate toward the top end of the shaft. For purposes of discussion, the embodiment of FIGS. 2-7 has three helical plates although it will be understood that more or fewer helical plates can be provided as needed.

Referring to the embodiment of FIGS. 2-7, shaft 12 can have a round or square cross-section. In the embodiment illustrated, the shaft 12 has a round cross-section with a square end for mating with coupling 50 to effectively transfer torque from the drive motor 18 to the shaft 12. The helical plates according to the invention are arranged in descending size from the tip 30 of the pile 10 adjacent or near the bottom portion 16 of the shaft 12 towards the top portion 14 of the pile 10 near the hydraulic motor 18 for rotating the shaft. In a preferred embodiment illustrated in FIG. 2, the first helical plate 20 with the largest diameter D1 is closest to the tip 30 at the bottom end portion of the shaft 12. The helical plates 22, 24 are arranged on the shaft 12 in descending order of decreasing diameter towards the top end portion 14 and hydraulic motor 18 or other generic rotating device. The diameter of each respective helical plate 20, 22, 24 decreases toward the top end portion such that the helical plate 24 having the smallest diameter D3 is positioned toward the top end portion 14 of the shaft 12, the largest diameter D1 is positioned toward the bottom end portion 16 and the intermediate diameter D2 is between the smallest plate 24 and largest diameter plate 20.

The largest diameter helical plate 20 shown in FIG. 2 and the larger diameter helical plate 21 shown in FIG. 2A are positioned toward the bottom end portion of the shaft. The smaller diameter helical plate at the top end has been found to exhibit increased anchoring or holding ability compared to the prior anchors at similar depths that position the smaller plate toward the bottom end and the larger plate toward the top end. The largest diameter helical plate of the invention is able to penetrate the ground to a greater depth thereby increasing the holding power. The smaller helical plates are able to penetrate the ground after the larger helical plate so that the torque necessary to screw the pile into the ground generally does not increase compared to the prior screw pile as each successively smaller helical plate penetrates the ground while each successive plate provides increased holding and anchoring ability.

In the embodiment illustrated in FIGS. 2 and 3, the helical pile includes three helical plates 20, 22, 24. The third helical plate 24 disposed toward the top end portion 14 of the longitudinal shaft 12 has the smallest diameter D3. The second or middle helical plate 22 has the second smallest diameter D2, and the first or bottom helical plate 20, located toward the bottom end portion 16 of the longitudinal shaft 12, has the largest diameter D1.

As seen in FIGS. 4-6, the helical plates 20, 22, 24 all have similar structure and design and differ primarily by the diameter of the plates. They are integrally connected to the shaft 12 in the embodiment of FIGS. 2-6. In one embodiment, the helical plates 20, 22 and 24 are integrally formed with the shaft 12 as a one piece unit. The helical plates can be formed with the shaft or formed separately and welded directly to the shaft in a manner similar to the pile shown in FIG. 1. In an alternative embodiment, each helical plate can be formed with a body having an axial bore for receiving the shaft 12. The body of each helical plate is fixed to the shaft 12 by welding or by a suitable fastener.

Each helical plate 20, 22, 24 typically forms a substantially 360° helical turn. Alternatively, each helical plate can extend around the shaft less than 360° or more than 360° depending on the intended use and soil conditions. Generally, the helical plates 20, 22, 24 have a pitch angle substantially between 15° and about 30° and a pitch opening substantially between about three inches and about six inches. The pitch opening 28 is determined by the pitch angle of the helical plate in a 360° turn and corresponds to the distance between the threads of the helical plate for each 360° rotation of helical plate 20, 22, 24. In other words, the pitch opening 28 is equivalent to approximately the distance from the top of the bottom portion of the plate at the leading edge 40 to the bottom of the top portion of the opposing side of the plate at the trailing edge 42. At least one of the helical plates 20, 22, 24 has a plate thickness between about ⅜ inch and about 1.0 inch. Typically, each of the plates has the same pitch angle and pitch opening.

The primary difference between each of the helical plates 20, 22, 24 is the diameter size D1, D2, D3. Each of the helical plates 20, 22, 24 has a diameter D1, D2, D3, respectively. In one embodiment, the diameters range from about six inches to about 30 inches. Each helical plate 20, 22, 24 has a thickness that is directly proportional to the diameter D1, D2, D3 to provide the necessary strength. As the diameter D1, D2, D3 of the helical plate 20, 22, 24, respectively, increases, the thickness of the helical plate 20, 22, 24 also increases. Thus, helical plate 20, illustrated in FIG. 6, having diameter D1 is the thickest plate, and helical plate 24, illustrated in FIG. 4, having diameter D3 is the thinnest plate. The diameter of the plates can vary but generally range from about 6 to 30 inches. In one embodiment, the largest helical plate has a diameter of about 24 inches. In another embodiment, the largest can have a diameter of about 30 inches.

The spacing between the helical plates is generally a function of the plate diameter of the lower plate, soil conditions and desired anchoring strength. In one embodiment as shown in FIG. 2, the inter-helix spacing or first distance S1 between the first helical plate 20 and a second, smaller helical plate 22 is greater than the second distance S2 between the second helical plate 22 and the third helical plate 24. In the embodiment shown, the first distance S1 between helical plates 20 and 22 is approximately three times the first diameter D1 of helical plate 20. The second distance S2 between helical plate 22 and helical plate 24 is approximately three times the second diameter D2 of helical plate 22. Thus, the inter-helix spacing of the present invention is larger at the bottom end portion 14 of the pile 10 between the first helical plate 20 and the second helical plate 22 positioned directly above helical plate 20 than the spacing between the second helical plate 22 and the third helical plate 24. As a result, the distance between the lowermost helical plate and the uppermost helical plate is greater in relation to the spacing between the upper helical plates than conventional screw piles.

In other embodiments, the spacing between the helical plates can be selected depending on the soil conditions, the desired depth of penetration, as well as other conditions. For example, the spacing between adjacent helical plates can be about 0.5, 1.0 or 1.5 times the diameter of the lower helical plate. In other embodiments of the invention, the spacing can be about 6 inches corresponding to about 0.5 times the diameter of the lower plate. A smaller spacing may be desirable when used in lighter soils. A typical soil condition generally benefits from the spacing between two adjacent helical plates of about three times the diameter of the lower helical plate.

The diameter of each of the helical plates can be selected as needed. In one exemplary embodiment, a three-plate pile can have plates with diameters of 12/10/8 inches and 12/8/6 inches. In other two-plate piles, the plates can have diameters of 12/10 inches, 12/8 inches and 12/6 inches.

The spacing between two adjacent helical plates can be a function of the diameter of the lower helical plate so that the spacing between the adjacent helical plates will vary depending on the diameter of the lower helical plate. The spacing can range from about 0.5 to 3 times the diameter of the lower plate. In the present invention, the larger helical plate is positioned below the smaller adjacent helical plate. The spacing between the adjacent helical plates of the present invention can be greater than the spacing between the helical plates of the prior screw piles for similar size helical plates. In the embodiment illustrated where three helical plates are provided, the spacing between the bottom helical plate and the middle helical plate is generally greater than the spacing between the corresponding helical plates of the prior devices. This embodiment results in the overall length of the screw pile of the invention being greater than the length of the prior devices for similar diameter helical plates. In one embodiment of the invention, the length of the screw pile can be similar to the length of the prior devices by reducing the diameter of the helical plates without loss of holding power during use.

In another embodiment, illustrated in FIG. 7, the first distance S1′ is less than three times the largest diameter D1 of helical plate 20′. In the embodiment of FIG. 7, the components of the helical screw pile 10′ are substantially the same as in the embodiment of FIGS. 1-6 and are identified by the same reference number with the addition of a prime. The second distance S2′ shown in FIG. 7 is less than three times the smaller diameter D2′ of helical plate 22′. With this relationship, the first distance S1′ is greater than the second distance S2. In a further embodiment, the distance between the first and second helical plates is more than three times the diameter of the first plate. The distance between the second plate and the third plate is more than three times the diameter of the second plate.

Each of the helical plates 20, 22, 24 can be integrally formed with the shaft 12 as a one piece unit. In the embodiment illustrated in FIG. 7, each helical plate has a cylindrical central body 44 with an axial bore having a dimension to receive the shaft 12′. In the embodiment shown, the shaft 12′ has a square cross-section received within the axial bores. The helical plates are fixed to the shaft by a suitable fastener such as a bolt 46 that extends through a transverse hole in the body 44 and the shaft 12′. Alternatively, the helical plates can be coupled to the shaft by welding.

One advantage of arranging the helical pile 10 as described in the preferred embodiment with the helical plate 20 having the largest diameter D1 on the bottom 16 of the shaft 12, closest to the tip 30 of the pile 10 penetrates the ground first and enables the smaller helical plates 22 and 24 of the pile 10 to drill into the ground surface 1 shown in FIG. 3 with less change in resistance than when the smaller helical plates penetrate the ground first while increasing the holding force of the screw pile. As the helical plate diameter increases, the amount of torque required to rotate the helical screw pile 10 within the ground increases. Thus, the greatest amount of torque is applied by the bottom helical plate 20 penetrating the ground surface and the greatest amount of torque is directed toward the bottom end portion 16 of the shaft 12.

The arrangement of the helical plates on the shaft according to the present invention provides a more constant torque at the bottom end portion 16 of the shaft compared to a helical pile having the larger plate at the top end. Providing the larger of the helical plates toward the bottom end of the shaft and the smaller plate toward the top end of the shaft does not cause significant increases in torque on the upper portion of the shaft 12 as each successively smaller plate penetrates the ground. The smaller plates are able to penetrate the ground more readily by the lowermost larger plates having penetrated the ground while still providing anchoring and supporting ability. The smaller helical plates experience less penetration resistance in the ground so there is a smaller increase in torque applied to the shaft as each helical plate penetrates the ground.

Field tests have demonstrated that the preferred embodiment arrangement of the plates shown in FIG. 2 is more effective than conventional helical piles 100 (illustrated in FIG. 1) having the smallest helical plate 124 positioned near the bottom 116 of the longitudinal shaft 112. The advantage in arranging the helical plates 20, 22, 24 as disclosed in the foregoing with the smaller plate toward the top end of the shaft is that the amount of load concentrated towards the top 14 of the shaft 12 is less than that of conventional arrangements 100 and the bulk of the torque is concentrated closer to the lowermost helical plate 20 having the largest diameter D1 toward the bottom end of the shaft. A greater load is applied toward the bottom of the shaft having the largest diameter helical plate.

Field tests also demonstrate that arranging the helical pile 10 with the helical plate 20 having the largest diameter D1 toward the bottom 16 of the shaft 12 provides greater anchoring capacity and strength over a conventional helical pile 10 having the larger plate at the top end. The preferred embodiment was tested in sand and clay soils exhibit and increase in tension capacity from about 25% to about 40% when compared to the conventional configuration at similar depths. This is a significant capacity increase when the soils are homogenous and relatively consistent.

While a particular embodiment has been chosen to illustrate the invention, it will be understood by those skilled in the art that various changes and modifications can be made therein without departing from the scope of the invention as defined in the appended claims.

Seider, Gary L., Lutenegger, Alan J.

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Executed onAssignorAssigneeConveyanceFrameReelDoc
Oct 20 2011LUTENEGGER, ALAN J Hubbell IncorporatedASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0274730256 pdf
Oct 24 2011SEIDER, GARY L Hubbell IncorporatedASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0274730256 pdf
Oct 25 2011Hubbell Incorporated(assignment on the face of the patent)
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