A septal stapling apparatus includes an instrument body having proximal and distal end portions. A handle at the distal end portion enables a user to hold and manipulate the instrument body. A pair of spaced apart arms are extending from the handle and include a staple arm and a tensioning arm. The body provides a trigger that moves between resting and firing positions. An actuator link moves between first and second positions, the actuator link being moved by the trigger, wherein the actuator link includes a staple moving member that is attached to the staple arm. The staple arm has a staple bank that includes multiple staples. The trigger, actuator link, staple bank, and staple moving member are configured to move a staple to a stapling position when the trigger is pulled. The staple arm and tensioning arm move together when the trigger is pulled.
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11. A nasal septal stapling apparatus comprising:
a body;
a first and second arm extending from the body, wherein:
the first arm comprises a first arm proximal portion and a first arm distal portion distal from the body;
the first arm distal portion comprises a first head portion and a staple bank;
the second arm comprises a second arm proximal portion and a second arm distal portion distal from the body;
the second arm distal portion comprises a second head portion, said second head portion comprising a receptacle;
the first head portion extends from the first arm toward the second head portion; and
the second head portion extends from the second arm toward the first head portion;
a staple moving member configured to discharge a staple from the staple bank; and
a trigger comprising a camming surface configured to engage the second arm and configured to move from a resting position through a first stage of actuation and a second stage of actuation, wherein:
the second arm is moved toward the first arm during at least the first stage of actuation by the camming surface moving relative to the second arm and thus rotating the second arm distal portion towards the first arm; and
a staple is dispensed from the staple bank during only the second stage of actuation.
1. A nasal septal stapling apparatus comprising:
a body;
a first arm extending from the body, wherein the first arm comprises:
a first arm proximal portion and a first arm distal portion; and
said first arm distal portion comprising a first head portion and a staple bank;
a second arm extending from the body, wherein the second arm comprises:
a second arm proximal portion and a second arm distal portion; and
said second arm distal portion comprising a second head portion, said second head portion comprising a receptacle;
a staple moving member configured to discharge a staple from the staple bank; and
a trigger comprising a camming surface configured to engage the second arm and configured to move from a resting position to a firing position, wherein:
when the trigger is in the resting position, the first arm is spaced apart from the second arm and the first head portion is spaced apart from the second head portion;
the second head portion is capable of contacting the first head portion when the trigger is in the firing position; and
the first arm is spaced apart from the second arm between the body and the first head portion when the trigger is in the firing position; wherein when during use the trigger is moved from the resting position to the firing position the camming surface moves relative to the second arm and thus rotates the second arm distal portion towards the first arm.
24. A method of stapling nasal septal tissue, the method comprising:
providing a nasal septal stapling apparatus comprising:
a body;
a first arm extending from the body, wherein the first arm comprises:
a first arm proximal portion and a first arm distal portion; and
said first arm distal portion comprising a first head portion and a staple bank;
a second arm extending from the body, wherein the second arm comprises:
a second arm proximal portion and a second arm distal portion; and
said second arm distal portion comprising a second head portion, said second head portion comprising a receptacle;
a staple moving member configured to discharge a staple from the staple bank; and
a trigger configured to move from a resting position to a firing position, wherein:
when the trigger is in the resting position, the first arm is spaced apart from the second arm and the first head portion is spaced apart from the second head portion;
the second head portion is capable of contacting the first head portion when the trigger is in the firing position; and
the first arm is spaced apart from the second arm between the body and the first head portion when the trigger is in the firing position;
inserting said first arm into a first nostril of a patient and inserting said second arm into a second nostril of the patient while the trigger is in the resting position;
moving the trigger from the resting position to the firing position; and
dispensing a staple from the staple bank into nasal septal tissue of the patient.
20. A nasal septal stapling apparatus comprising:
a body;
a first arm extending from the body, wherein the first arm comprises:
a first arm proximal portion and a first arm distal portion distal from the body; and
said first arm distal portion comprising a first head portion and a staple bank;
a second arm extending from the body, wherein the second arm comprises:
a second arm proximal portion and a second arm distal portion distal from the body; and
said second arm distal portion comprising a second head portion, said second head portion comprising a receptacle;
a trigger comprising a camming surface configured to engage the second arm and configured to move from a resting position to a firing position wherein: when the trigger is in the resting position, the first arm is spaced apart from the second arm and the first head portion is spaced apart from the second head portion;
the first head portion is capable of contacting the second head portion when the trigger is in the firing position;
the first arm is spaced apart from the second arm between the body and the first head portion when the trigger is in the firing position; and
wherein when during use the trigger is moved from the resting position to the firing position the camming surface moves relative to the second arm and thus rotates the second arm distal portion towards the first arm; position; and
a staple moving member configured to discharge a staple from the staple bank when the trigger is moved from the resting position to the firing position, wherein:
the first arm comprises a guide configured to control movement of the staple moving member; and
the guide comprises a longitudinal slot, a curved slot and a transverse slot.
2. The stapling apparatus of
3. The nasal septal stapling apparatus of
4. The nasal septal stapling apparatus of
5. The nasal septal stapling apparatus of
6. The nasal septal stapling apparatus of
7. The stapling apparatus of
8. The nasal septal stapling apparatus of
the distal portion of the first arm is suitably dimensioned to be inserted into a patient's first nostril;
the distal portion of the second arm is suitably dimensioned to be inserted into a patient's second nostril; and
during use, the first head portion and the second head portion are configured to be capable of bringing at least two septal tissue layers into contact as the trigger is moved from the resting position to the firing position.
9. The nasal septal stapling apparatus of
10. The nasal septal stapling apparatus of
12. The stapling apparatus of
13. The nasal septal stapling apparatus of
the second head portion is biased towards, and is capable of contacting, the first head portion; and
the first arm is spaced apart from the second arm between the body and the first head portion.
14. The nasal septal stapling apparatus of
the first arm is suitably dimensioned to be inserted into a patient's first nostril;
the second arm is suitably dimensioned to be inserted into a patient's second nostril; and
during use, the first head portion and the second head portion are configured to bring at least two septal tissue layers into contact upon completion of the first stage of actuation.
15. The nasal septal stapling apparatus of
16. The nasal septal stapling apparatus of
17. The stapling apparatus of
18. The nasal septal stapling apparatus of
19. The nasal septal stapling apparatus of
21. The nasal septal stapling apparatus of
22. The stapling apparatus of
23. The stapling apparatus of
25. The method of
26. The method of
27. The method of
28. The method of
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This application is a continuation application of currently pending U.S. patent application Ser. No. 11/338,131, filed Jan. 23, 2006, which claims the benefit of U.S. Provisional Patent Application No. 60/646,734, filed 25 Jan. 2005, and U.S. Provisional Patent Application No. 60/733,714, filed 4 Nov. 2005, the entire contents which are each expressly incorporated herein by reference.
1. Field of the Invention
The present invention relates to septal surgery. More particularly, the present invention relates to an improved septal stapler apparatus that places surgical staples in a patient's septal tissue responsive to a trigger pull that moves two elongated spaced apart appendages together, one pushing a staple toward the other and through the selected tissue.
2. General Background of the Invention
The following US patents, which contain background information, are incorporated herein by reference:
TABLE I
PATENT NO.
TITLE
ISSUED DATE
5,540,240
Intranasal Septal Fastener Driving
30 Jul. 1996
Method
5,361,782
Intranasal Septal Stapling Method
8 Nov. 1994
5,370,294
Intranasal Septal Stapling Device and
6 Dec. 1994
Method
6,283,121
Manual Pump and Ambu Bag
4 Sep. 2001
6,131,790
Surgical Stapler and Cartridge
17 Oct. 2000
5,351,871
Intranasal Septal Stapling Device
4 Oct. 1994
5,915,615
Tissue Fastening Device
29 Jun. 1999
The present invention provides an improved septal stapling apparatus that provides an instrument body having proximal and distal end portions. A handle at the proximal end portion enables a user to hold and manipulate the instrument body. A pair of spaced apart arms extend distally from the handle. The arms include a staple arm and a tensioning arm. There is a gap between the arms that enables placement of the arms on opposing sides of the tissue to be stapled.
The body provides a trigger that moves between resting and firing positions. The trigger moves an actuator link between first and second positions. The actuator link includes a staple moving member that is attached to the staple arm.
The staple arm has a staple bank that includes multiple staples. The trigger, actuator link, staple bank, and staple moving member are configured to move a staple to a stapling position when the trigger is pulled. The staple arm and tensioning arm move together when the trigger is pulled in order to place the staple in the selected tissue.
The present invention includes a septal stapling apparatus, having an instrument body with proximal and distal end portions. A handle at the distal end portion enables a user to hold and manipulate the instrument body.
A pair of spaced apart arms extends from the handle. The arms include a staple arm and a tensioning arm. The body has a trigger that moves between resting and firing positions. An actuator link moves between first and second positions, the actuator link being moved by the trigger. The actuator link includes a staple moving member that is attached to the staple arm.
The staple arm carries a staple bank that includes multiple staples. The trigger, actuator link, staple bank and staple moving member are configured to move a staple to stapling position when the trigger is pulled. The staple arm and tensioning arm move together when the trigger is pulled. Preferably, the tensioning arm has a receptacle that receives at least a part of a staple during stapling. Preferably, the tensioning arm pivots relative to the body during stapling.
The staple arm is preferably fixed relative to the body. The actuator preferably slides relative to the body. The actuator and staple moving member can be pivotally attached. The staple arm can house the staple magazine with a bank of staples therein. The actuator slides relative to the body and simultaneously causes the staple moving member to pivot, engaging and dispensing a staple from the staple magazine. Preferably, the staple arm and tensioning arm each have head portions that come together to dispense a staple when the trigger is pulled.
The handle fits comfortably in an operator's palm, and can permit equal access to the trigger from either side, i.e. either right hand or left hand operation. Emanating from the handle are the staple arm and the tensioning arm. These are of suitable dimensions to be inserted into a typical patient's nose, one arm into each nostril. At the end of the staple arm is the staple head which houses a bank of staples which are dispensed one-at-a-time.
The end of the tensioning arm can provide a recess for accommodating the heads of the staples as they are pushed from the staple head.
The tensioning arm moves so that the device can pass the relatively wide columella at the base of the nose between the nostrils but still gently come together on opposite sides of the relatively thin mucosal layers inside the nose which are to be stapled.
A handle cover and handle base can be fastened together (as with recessed Philips-head screws) to form the handle. The trigger slides within the handle, against the force of a trigger spring. The motion of the trigger causes the movement of the tensioning arm which pivots at the back of the handle cover.
Movement of the trigger also causes the translation of the actuator link by pivoting the trigger link about a fulcrum which protrudes from the inner surface of the handle base. The motion of the actuator link is transferred to the head link, causing one of the staples in the bank of staples to be dispensed from the staple head. The bank of staples are positioned by the staple advance rod which is moved by the advance rod spring being compressed between the body of the staple advance rod and the advance rod base.
The contoured shape of the tensioning arm mates with a projection or peg of the trigger. During the first part of the trigger's travel, the projection or peg pushes against the force of the tensioning arm spring to bring the tensioning arm into the proper position for stapling. The final portion of the trigger's travel acts to maintain the same position of the tensioning arm.
The trigger link moves and pivots, e.g. on a fulcrum on the inner wall of the handle base. When the bottom of the link is pressed by the trigger, the top moves the actuator link. The actuator link is retracted by the actuator spring.
For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements and wherein:
FIGS. 1 and 6-20 show the preferred embodiment of the apparatus of the present invention designated generally by the numeral 10. Septal stapler apparatus 10 provides a tool body 11 having a proximal end portion 12 and a distal end portion 13. A trigger 14 is movably mounted to the tool body 11. The trigger 14 is used to activate the device when it is held by a user 48. A user 48 grips the tool body 11, depresses the trigger 14 in the direction of arrow 49 in
A pair of arms are attached to the tool body 11. These include a moving arm 15 and a fixed arm 16. The moving arm 15 has a proximal end portion 17 and a distal end portion 18. The distal end portion 18 provides a receptacle 19 having a socket 20 that is receptive of an end portion (pointed section 42) of a staple 50 when the trigger 14 is depressed in the direction of arrow 49 in
The moving arm 15 provides a contoured section 21 having a concavity 22 (see
The trigger 14 is biased to return to a relaxed beginning position by compressive trigger spring 25. This trigger spring 25 can be mounted at its end portions on respective cylinders 26, 27. One of the cylinders 26 is mounted on the trigger 14. The other cylinder 27 is mounted on the tool body 11 (see
When the trigger 14 is depressed, lever 28 (
Spring 37 connects at its end portions to hooks 38, 39. The hook 38 is attached to and travels with staple actuator link 34. The hook 39 is attached to the tool body 11. When the trigger 14 is depressed, lever 28 rotates so that the transverse pin 32 pushes the staple actuator link 34 in a distal direction.
Distal end portion 36 (
When the trigger 14 is depressed, the staple actuator link 34 (
The present invention encompasses other mechanisms for imparting the necessary driving force to a staple within the geometrical constraints of a typical nasal passageway, in addition to a compression linkage. A description of three of these alternate embodiments or mechanisms follows with reference to
The first embodiment variant 61 (
An additional variant, depicted in
Another variant shown in
It should be understood that the staple 50 can be any shape that will be passed through the mucosal bilayer of the nasal septum and may include cartilage between the mucosal layer. This staple 50 will pull the mucosal layers in proximity preventing the formation of a hematoma. The staple 50 will preferably be made of an absorbable material such as polyglycolic acid (PGA) or polylactic acid (PLA) or may be made as a combination of copolymers.
The stapler and staples may be produced and packaged in a sterile environment or sterilized before use. A range of options is available and the choice will depend in part on the particular component materials employed. Irradiation, as with gamma rays or electron beams, can be used assuming all components are compatible, particularly component rubbers and plastics. Exposure to sterilizing gasses, such as ethylene oxide, maybe used, as long as component plastics do not retain amounts which exceed accepted levels. Likewise, liquids may also be used, such as those containing glutaraldehyde, in accordance with accepted standards.
The present invention can also include a nasal spray which facilitates the absorption of the staple polymer. The spray is preferably made of ingredients that will maintain moisture in the nasal cavity such as saline, but will also be formulated to increase degradation of the staple 50 which may include either a base or acid, an enzyme such as pepsin, or the formulation may be hypertonic to pull moisture into the nasal cavity. The nasal spray is preferably used around 6-8 times per day for 4-6 weeks (or until the staples 50 are completely absorbed).
The following is a list of parts and materials suitable for use in the present invention:
Part Number
Description
10
septal stapler apparatus
11
tool body (unfilled or filled plastic such as
ABS, PVC, polypropylene, polyester or
polycarbonate, or metal such as aluminum, stainless
steel, or titanium - e.g. 7-15 cm long, 2-6 cm high, and
2-5 cm wide)
12
proximal end portion
13
distal end portion
14
trigger (unfilled or filled plastic such as
ABS, PVC, polypropylene, polyester or
polycarbonate, or metal such as aluminum, stainless
steel, or titanium - e.g. 1-5 cm long, 1-4 cm high, and
1-4 cm wide)
15
moving or tensioning arm (unfilled or filled
plastic such as ABS, PVC, polypropylene, polyester or
polycarbonate, or metal such as aluminum, stainless
steel, or titanium - e.g. 5-16 cm long, 2-8 mm high,
and 1-5 mm wide)
16
fixed arm (unfilled or filled plastic such as
ABS, PVC, polypropylene, polyester or
polycarbonate, or metal such as aluminum, stainless
steel, or titanium - e.g. 5-16 cm long, 2-8 mm high,
and 1-5 mm wide)
17
proximal end portion
18
distal end portion
19
receptacle
20
socket
21
contoured section
22
concavity
23
projection
24
camming surface
25
trigger spring (such as model no. CO240-
020-2000-S produced by Associated Spring Raymond,
a subsidiary of Barnes Group, Inc. of 1705 Indian
Wood Circle, Maumee, OH 43537, US)
26
cylinder
27
cylinder
28
lever (unfilled or filled plastic such as ABS,
PVC, polypropylene, polyester or polycarbonate, or
metal such as aluminum, stainless steel, or titanium -
e.g. 1-2 cm long, 1-4 mm high, and 1-4 mm wide)
29
lower end portion
30
fulcrum
31
central portion
32
transverse pin
33
upper end portion
34
staple actuator link (unfilled or filled plastic
such as ABS, PVC, polypropylene, polyester or
polycarbonate, or metal such as aluminum, stainless
steel, or titanium - e.g. 5-16 cm long, 2-8 mm high,
and 1-5 mm wide)
35
proximal end
36
distal end
37
spring (such as model no. E0063-007-0250-
S produced by Associated Spring Raymond, a
subsidiary of Barnes Group, Inc. of 1705 Indian Wood
Circle, Maumee, OH 43537, US)
38
hook
39
hook
40
slotted portion
41
rectangular head (unfilled or filled plastic
such as ABS, PVC, polypropylene, polyester or
polycarbonate, or metal such as aluminum, stainless
steel, or titanium - e.g. 3-8 mm long, 3-8 mm wide,
and 0.5-1.5 mm thick)
42
pivotal connection
43
transverse bar
44
longitudinal slot
46
transverse slot
47
curved slot section
48
user
49
arrow
50
staple (bio-absorbable polymers or
copolymers such as polyglycolic acid (PGA),
polylactic acid (PLA), polydioxanone,
polycaprolactone, polyhydroxybutyrate, polyester, or
other polymer such as PVC, polypropylene, or
polycarbonate, or metal such as aluminum, stainless
steel, or titanium - e.g. 2-6 mm long and 0.5-2.5 mm
thick)
51
staple bank
52
pointed section
53
staple advance rod (unfilled or filled plastic
such as ABS, PVC, polypropylene, polyester or
polycarbonate, or metal such as aluminum, stainless
steel, or titanium - e.g. 4-10 cm long, 0.5-5 mm
high, and 0.5-5 mm wide)
54
advance rod spring (such as model no.
C0057-006-0310-S produced by Associated Spring
Raymond, a subsidiary of Barnes Group, Inc. of 1705
Indian Wood Circle, Maumee, OH 43537, US)
55
enlarged head
56
arrow
57
rod
58
transverse beam
59
mucosal membrane layer
60
mucosal membrane layer
61
septal stapler apparatus
62
magnet
64
leaf spring (unfilled or filled plastic such as
ABS, PVC, polypropylene, polyester or
polycarbonate, or metal such as aluminum, stainless
steel, or titanium - e.g. 1-10 mm long, 0.1-2 mm high,
and 0.1-2 mm wide)
65
plunger (a magnetic material containing
such substances as iron, nickel, cobalt, wairauite,
magnetite, oxides, or sulfides in whole or in part)
66
variant with cam
67
shaft (unfilled or filled plastic such as ABS,
PVC, polypropylene, polyester or polycarbonate, or
metal such as aluminum, stainless steel, or titanium -
e.g. 5-16 cm long, 2-4 mm diameter,)
68
cam (unfilled or filled plastic such as ABS,
PVC, polypropylene, polyester or polycarbonate, or
metal such as aluminum, stainless steel, or titanium -
e.g. 3-8 mm long, 0.5-2 mm thick, and 0.5-2 mm
wide)
69
cylinder (unfilled or filled plastic such as
ABS, PVC, polypropylene, polyester or
polycarbonate, or metal such as aluminum, stainless
steel, or titanium - e.g. 1-3 cm long, 1-2 cm diameter)
70
peg
71
torsional spring
72
bearing surface
73
variant with pressure
74
cavity
75
pressurization tube
76
balloon (an elastic material such as rubber,
latex or silicone)
77
cavity
114
trigger (unfilled or filled plastic such as
ABS, PVC, polypropylene, polyester or
polycarbonate, or metal such as aluminum, stainless
steel, or titanium - e.g. 1-5 cm long, 1-4 cm high, and
1-4 cm wide)
All measurements disclosed herein are at standard temperature and pressure, at sea level on Earth, unless indicated otherwise. All materials used or intended to be used in a human being are biocompatible, unless indicated otherwise.
The foregoing embodiments are presented by way of example only; the scope of the present invention is to be limited only by the following claims.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
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May 31 2015 | ENTRIQUE SURGICAL, INC A DELAWARE CORPORATION | ARTHROCARE CORPORATION A DELAWARE CORPORATION | CERTIFICATE OF MERGER | 036192 | /0359 |
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