A motor assembling method provides a base with a shaft tube. The shaft tube has a thermoplastic positioning portion on an opening end thereof, and a shaft tube assembly is disposed into the shaft tube via the opening end. The motor assembling method further heats the thermoplastic positioning portion by a heating fixture to melt and deform the thermoplastic positioning portion until the opening end of the shaft tube has shrunk. The shaft tube assembly is held in position in the shaft tube after the thermoplastic positioning portion has cooled down and solidified. The motor assembling method further couples a stator unit with an outer circumferential wall of the shaft tube, and couples a rotor with the shaft tube.
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16. A motor including a base having a shaft tube that receives a shaft tube assembly and couples with a stator unit, wherein the shaft tube extends from the base to an opening end in an axial direction, wherein the shaft tube has an inner circumferential wall of a constant diameter from the opening end towards the base, with the opening end of the shaft tube extending beyond a top face of the shaft tube assembly in the axial direction, wherein the opening end has a thermoplastic positioning portion, wherein the thermoplastic positioning portion forms a radial expansion protrusion extending perpendicular to the axial direction, with the radial expansion protrusion extending from the inner circumferential wall of the shaft tube towards a central axis of the shaft tube, wherein the radial expansion protrusion forms an opening having a diameter smaller than an outer diameter of the shaft tube assembly, wherein the radial expansion protrusion holds the shaft tube assembly in the shaft tube in position, wherein the shaft tube is coupled with a rotor, and wherein the radial expansion protrusion extends from the inner circumferential wall of the shaft tube away from the central axis and further holds the stator unit on the shaft tube in position.
11. A motor assembling method comprising:
providing a base with a shaft tube extending from the base to an opening end in an axial direction, wherein the shaft tube has an inner circumferential wall of a constant diameter from the opening end towards the base, and wherein the shaft tube has a thermoplastic positioning portion on the opening end thereof;
disposing a shaft tube assembly into the inner circumferential wall of the constant diameter of the shaft tube via the opening end, wherein the shaft tube assembly has a maximum outer diameter equal to the inner circumferential wall of the constant diameter for slideable receipt therein, with the opening end of the shaft tube extending beyond a top face of the shaft tube assembly in the axial direction;
coupling a stator unit with an outer circumferential wall of the shaft tube;
heating the thermoplastic positioning portion by a heating fixture to melt and deform the thermoplastic positioning portion until the opening end of the shaft tube has been deformed and expanded in a radial direction, wherein the thermoplastic positioning portion forms a radial expansion protrusion extending generally perpendicularly to the axial direction after the thermoplastic positioning portion has cooled down and solidified, and wherein the radial expansion protrusion has a reduced diameter smaller than the constant diameter and holds the shaft tube assembly in the shaft tube in position by the reduced diameter and has an outer diameter greater than the constant diameter and abutting with the stator unit to hold the stator unit on the shaft tube in position; and
coupling a rotor with the shaft tube.
6. A motor including a base having a shaft tube receiving a shaft tube assembly, wherein the shaft tube extends from the base to an opening end in an axial direction, with the shaft tube having an inner circumferential wall of a constant diameter from the opening end towards the base and an outer circumferential wall, wherein the shaft tube assembly has a maximal outer diameter generally equal to and for slideable receipt in the inner circumferential wall of the constant diameter, with an end portion of the outer circumferential wall of the shaft tube at the opening end extending beyond a top face of the shaft tube assembly in the axial direction, wherein the shaft tube has a thermoplastic positioning portion on the opening end thereof, wherein the opening end of the shaft tube has shrunk into a smaller opening end having a minimal inner diameter when the thermoplastic positioning portion deforms, wherein the minimal inner diameter is smaller than the maximal outer diameter of the shaft tube assembly to hold the shaft tube assembly in position in the shaft tube, with the outer circumferential wall of the end portion of the shaft tube having increasing size from the opening end towards the base, wherein a stator unit has an interior passage coupled with the outer circumferential wall of the shaft tube, with the interior passage of the stator unit having a pressing portion having an increasing size corresponding to the increasing size of the end portion of the outer circumferential wall of the shaft tube, with the pressing portion pressing against the outer circumferential wall of the end portion of the shaft tube, and wherein the shaft tube is coupled with a rotor.
19. A motor assembling method comprising:
providing a base with a shaft tube extending from the base to an opening end in an axial direction, wherein the shaft tube has an inner circumferential wall of a constant diameter from the opening end towards the base, and wherein the shaft tube has a thermoplastic positioning portion on the opening end thereof;
disposing a shaft tube assembly into the inner circumferential wall of the constant diameter of the shaft tube via the opening end, wherein the shaft tube assembly has a maximum outer diameter equal to the inner circumferential wall of the constant diameter for slideable receipt therein, with the opening end of the shaft tube extending beyond a top face of the shaft tube assembly in the axial direction;
coupling a stator unit with an outer circumferential wall of the shaft tube;
heating the thermoplastic positioning portion by a heating fixture to melt and deform the thermoplastic positioning portion until the opening end of the shaft tube has been deformed and expanded in a radial direction, wherein the thermoplastic positioning portion forms a radial expansion protrusion extending perpendicular to the axial direction after the thermoplastic positioning portion has cooled down and solidified, and wherein the radial expansion protrusion has a reduced diameter smaller than the constant diameter and holds the shaft tube assembly in the shaft tube in position by the reduced diameter while holding the stator unit in position at the same time and has an outer diameter greater than the constant diameter and abutting with the stator unit to hold the stator unit on the shaft tube in position; and
coupling a rotor with the shaft tube.
1. A motor assembling method, comprising:
providing a base with a shaft tube extending from the base to an opening end in an axial direction, with the shaft tube having an inner circumferential wall of a constant diameter from the opening end towards the base and an outer circumferential wall, wherein the shaft tube has a thermoplastic positioning portion on the opening end thereof;
disposing a shaft tube assembly into the inner circumferential wall of the constant diameter of the shaft tube via the opening end, with the shaft tube assembly having a maximum outer diameter equal to the inner circumferential wall of the constant diameter for slideable receipt therein, with the opening end of the shaft tube extending beyond a top face of the shaft tube assembly in the axial direction;
heating the thermoplastic positioning portion by a heating fixture to melt and deform the thermoplastic positioning portion until the opening end of the shaft tube has shrunk to have a reduced diameter smaller than the constant diameter, wherein the shaft tube assembly is held in position in the shaft tube by the reduced diameter after the thermoplastic positioning portion has cooled down and solidified, with an end portion of the outer circumferential wall of the shaft tube at the opening end and beyond the shaft tube assembly having increasing size from the opening end towards the base;
coupling an interior passage of a stator unit with the outer circumferential wall of the shaft tube and pressing a pressing potion of the stator unit with the end portion of the shaft tube, with the pressing portion having an increasing size corresponding to the increasing size of the end portion of the outer circumferential wall of the shaft tube; and
coupling a rotor with the shaft tube.
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This is a continuation-in-part application of U.S. patent application Ser. No. 13/052,423 filed on Mar. 21, 2011, now abandoned.
1. Field of the Invention
The present invention generally relates to a motor and a motor assembling method and, more particularly, to a motor and a motor assembling method that can securely hold components received in the motor's shaft tube in position.
2. Description of the Related Art
Referring to
In the conventional motor assembling method above, the four standing bars 811 may not be able to clip the bearing 82 in a stable way even though they encase the bearing 82. In light of this, additional components are required to better fix the bearing 82. In addition, a gap is presented between each two adjacent standing bars 811 and that gap may result in a weak structural strength of the shaft sleeve 81, which shortens the service life of the cooling fan 8. More importantly, the cooling fan 8 has an inconvenient assembly as it is required to bend the four standing bars 811 outwards when receiving the bearing 82.
Referring to
However, the position fixing member 941 of the stator 94 requires independent manufacture, which increases the structural complexity and costs of the stator 94. Furthermore, since it is somewhat difficult for one to control the force applied for assembling the conventional motor 9, the position fixing member 941 of the stator 94 may cleave or snap off easily when the position fixing member 941 does not press the shaft tube assembly with a proper force. This not only causes inconvenience in assembly but also affects the positioning efficiency of the shaft tube assembly.
In light of this, it is desired to improve the positioning structure of the shaft tube assembly.
It is therefore the primary objective of this invention to provide a motor assembling method which uses a shaft tube of a motor to hold a shaft tube assembly received in the shaft tube in position, thereby simplifying the assembly procedures of the motor.
It is another objective of this invention to provide a motor assembling method which prevents a shaft tube assembly received in a shaft tube from being excessively pressed by the shaft tube.
It is yet another objective of this invention to provide a motor assembling method which can efficiently hold a shaft tube assembly received in a shaft tube in position without using additional components, thereby preventing other components from being damaged during assembly procedures.
It is yet another objective of this invention to provide a motor which uses a shaft tube to hold a shaft tube assembly received in the shaft tube in position, thereby preventing the shaft tube assembly from disengaging from the shaft tube.
It is yet another objective of this invention to provide a motor which provides a simplified structure for holding a shaft tube assembly received in a shaft tube of the motor in position, thereby efficiently reducing the manufacturing costs and structural complexity of the motor.
It is yet another objective of this invention to provide a motor assembling method and a motor utilizing the same, in which the motor forms a simple structure that firmly presses both the shaft tube assembly and the stator unit of the motor.
The invention discloses a motor assembling method. The motor assembling method provides a base with a shaft tube. The shaft tube has a thermoplastic positioning portion on an opening end thereof, and a shaft tube assembly is disposed into the shaft tube via the opening end. The motor assembling method further heats the thermoplastic positioning portion by a heating fixture to melt and deform the thermoplastic positioning portion until the opening end of the shaft tube has shrunk. The shaft tube assembly is held in position in the shaft tube after the thermoplastic positioning portion has cooled down and solidified. The motor assembling method further couples a stator unit with an outer circumferential wall of the shaft tube, and couples a rotor with the shaft tube.
Furthermore, the invention discloses a motor. The motor includes a base having a shaft tube receiving a shaft tube assembly. The shaft tube assembly has a maximal outer diameter. The shaft tube has a thermoplastic positioning portion, and the opening end of the shaft tube is shrunk into a smaller opening end having a minimal inner diameter when the thermoplastic positioning portion deforms. The minimal inner diameter is smaller than the maximal outer diameter of the shaft tube assembly. A stator unit is coupled with an outer circumferential wall of the shaft tube, and the shaft tube is coupled with a rotor.
Still further, the invention discloses a motor assembling method. The motor assembling method provides a base with a shaft tube. The shaft tube has a thermoplastic positioning portion on an opening end thereof. A shaft tube assembly is disposed into the shaft tube via the opening end, and a stator unit is coupled with an outer circumferential wall of the shaft tube. The motor assembling method heats the thermoplastic positioning portion by a heating fixture to melt and deform the thermoplastic positioning portion until the opening end of the shaft tube has been deformed and expanded in a radial direction. The thermoplastic positioning portion forms a radial expansion protrusion after the thermoplastic positioning portion has cooled down and solidified, and the radial expansion protrusion holds the shaft tube assembly, or both the shaft tube assembly and the stator unit, in the shaft tube in position. The motor assembling method couples a rotor with the shaft tube.
Still further, the invention discloses a motor. The motor includes a base having a shaft tube receiving a shaft tube assembly and a stator unit. The shaft tube has an opening end having a thermoplastic positioning portion, and the thermoplastic positioning portion forms a radial expansion protrusion that holds the shaft tube assembly in the shaft tube in position. The shaft tube is coupled with a rotor.
The present invention will become more fully understood from the detailed description given hereinafter and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
In the various figures of the drawings, the same numerals designate the same or similar parts. Furthermore, when the terms “first”, “second”, “third”, “fourth”, “inner”, “outer”, “top”, “bottom” and similar terms are used hereinafter, it should be understood that these terms refer only to the structure shown in the drawings as it would appear to a person viewing the drawings, and are utilized only to facilitate describing the invention.
Referring to
Referring to
As shown in
Referring to
Based on the previous steps, the motor assembling method of the first embodiment of the invention can achieve at least following advantages described below.
First, since the thermoplastic positioning portion 121 is melted and deformed under the heating of the heating fixture M during the assembling and positioning step S12, the opening end of the shaft tube 12 will shrink after the thermoplastic positioning portion 121 has cooled down and solidified. Thus, as one advantage of the invention, the shrunk opening end of the shaft tube 12 may efficiently hold the shaft tube assembly 13 in the shaft tube 12 in position and may prevent the disengagement of the shaft tube assembly 13. This simplifies the assembly procedures of the motor 1.
Second, as another advantage of the invention, the motor assembling method of the first embodiment of the invention ensures that the shaft tube assembly 13 can be pressed and positioned in the shaft tube 12 in a proper way, preventing loosening or disengagement of the shaft tube assembly 13.
Third, the thermoplastic positioning portion 121 may serve the purpose of positioning the shaft tube assembly 13 during the assembling and positioning step S12 after the shaft tube 12 has cooled down and solidified. Thus, as another advantage of the invention, the motor assembling method of the first embodiment of the invention allows the shaft tube assembly 13 to be pressed simply by the thermoplastic positioning portion 121 without using additional components such as the stator unit 14. This prevents other components from being damaged during assembly procedures of the motor 1.
Referring to
In the embodiment, as shown in
A stator unit 24 may be further coupled with the outer circumferential wall of the shaft tube 22, with the shaft tube 22 coupled with a rotor 25. The stator unit 24 can be of any structure capable of driving the rotor 25 to rotate. The rotor 25 has a shaft 251 rotatably coupled with the shaft tube assembly 23, allowing the rotor 25 to couple with the shaft tube 22 via the shaft 251 and the shaft tube assembly 23.
Furthermore, referring to
Based on the above description, the motor 2 of the first embodiment of the invention can achieve at least the following advantage below. For example, since the opening end of the shaft tube 22 can shrink and the minimal inner diameter D_min is designed to be smaller than the maximal inner diameter D_max, the invention can keep the shaft tube assembly 23 in the shaft tube 22 and can prevent the shaft tube assembly 23 from disengaging from the shaft tube 22. Therefore, the invention achieves the cost reduction and reduces overall structural complexity of the motor 2.
Referring to
Referring to
As shown in
Referring to
Referring to
As stated above, the motor assembling method of the second embodiment of the invention can also provide many advantages offered by the motor assembling method of the first embodiment, such as those advantages of simplifying the assembly procedures, preventing loosening and disengagement of the shaft tube assembly 23, 43 and preventing damages of other components caused during assembly procedures. More importantly, the invention can use the heating fixture M to heat the shaft tube 32, 42 to cause the radial deformation and expansion of the opening end of the shaft tube 32, 42, thus forming the radial expansion protrusion 322, 422 that serves the purpose of positioning the shaft tube assembly 33, 43 and the stator unit 34, 44. Thus, convenient assembly of the motor 3, 4 is attained.
Although the invention has been described in detail with reference to its presently preferable embodiments, it will be understood by one of ordinary skill in the art that various modifications can be made without departing from the spirit and the scope of the invention, as set forth in the appended claims.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Apr 15 2011 | HORNG, ALEX | SUNONWEALTH ELECTRIC MACHINE INDUSTRY CO , LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 026352 | /0412 | |
May 27 2011 | Sunonwealth Electric Machine Industry Co., Ltd. | (assignment on the face of the patent) | / | |||
Jul 17 2017 | SUNONWEALTH ELECTRIC MACHINE INDUSTRY CO , LTD | SUNONWEALTH ELECTRIC MACHINE INDUSTRY CO , LTD | CHANGE OF ADDRESS | 043208 | /0777 |
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