A method for mitigating aliasing effects in a single phase power converter and mitigating aliasing effects and inhibiting thermal run-away in a multi-phase power converter at varying load transition rates. A single phase or multi-phase power converter having an on-time is provided and the frequency of the power converter is adjusted so that a load step period and the on time of the single phase power converter are in a temporal relationship. Alternatively, a load step rate is inhibited from locking onto a phase current of the single phase power converter by suspending an oscillator signal. In accordance with another alternative, a load step rate is inhibited from locking onto a phase current of the single phase power converter by suspending an oscillator signal and dithering an input signal to the oscillator.
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5. A method for decreasing a voltage perturbation at an output of a single phase power converter in response to a load current perturbation in the single phase power converter at varying repetition rates of load transitions, comprising:
providing the single phase power converter comprising:
a pulse width modulation circuit having first and second inputs and an output;
a ramp signal generator having an input and an output, the output of the ramp signal generator coupled to the second input of the pulse width modulation circuit; and
a first power stage having an input coupled to an output of the pulse width modulation circuit;
operating the single phase power converter to inhibit a load step rate and a switching frequency of the single phase power converter from matching for a significant period of time, wherein operating the single phase power converter includes suspending a ramp signal, and wherein operating the single phase power converter to inhibit a load step rate and a switching frequency from matching for a significant period of time includes programming the ramp signal generator to generate an output signal having a predetermined frequency and adjusting an output frequency of the single phase power converter so that a load step period and an on-time of the single phase power converter are in a changing temporal relationship.
1. A method for decreasing a voltage perturbation at an output of a single phase power converter in response to a load current perturbation in the single phase power converter at varying repetition rates of load transitions, comprising:
providing the single phase power converter comprising:
a pulse width modulation circuit having first and second inputs and an output;
a ramp signal generator having an input and an output, the output of the ramp signal generator coupled to the second input of the pulse width modulation circuit; and
a first power stage having an input coupled to an output of the pulse width modulation circuit;
operating the single phase power converter to inhibit a load step rate and a switching frequency of the single phase power converter from matching for a significant period of time, wherein operating the single phase power converter includes dithering an output signal of the single phase power converter, and wherein operating the single phase power converter to inhibit a load step rate and a switching frequency from matching for a significant period of time includes programming the ramp signal generator to generate an output signal having a predetermined frequency and adjusting an output frequency of the single phase power converter so that a load step period and an on-time of the single phase power converter are in a changing temporal relationship.
2. The method of
3. The method of
generating a circuit output voltage signal from a single phase power converter output voltage; and
generating a compensation voltage from the circuit output voltage signal.
4. The method of
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The present application is a continuation-in-part application of prior U.S. patent application Ser. No. 11/424,844 filed on Jun. 16, 2006 now U.S. Pat. No. 7,759,918, which is hereby incorporated herein by reference in its entirety, and priority thereto for common subject matter is hereby claimed.
This invention relates, in general, to power converters and, more particularly, single phase and multi-phase power converters.
Power converters are used in a variety of electronic products including automotive, aviation, telecommunications, and consumer electronics. Power converters such as Direct Current to Direct Current (“DC-DC”) converters have become widely used in portable electronic products such as laptop computers, personal digital assistants, pagers, cellular phones, etc., which are typically powered by batteries. DC-DC converters are capable of delivering multiple voltages from a single voltage independent of the load current being drawn from the converter or from any changes in the power supply feeding the converter. One type of DC-DC converter that is used in portable electronic applications is a buck converter. This converter, also referred to as a switched mode power supply, is capable of switching an input voltage from one voltage level to a lower voltage level. A buck converter is typically controlled by a controller that can be configured to be a multi-phase controller having a plurality of output current channels that switch at different times. The output currents flowing in the output current channels are summed and delivered to the load. An advantage of this configuration is that each channel conducts a portion of the total load current. For example, in a 4-phase buck controller, each channel conducts 25% of the output current. This lowers the power dissipated by each output. A drawback with a multi-phase buck controller is that when the currents are not balanced, one of the current channels will conduct more current than the other current channels, which could lead to thermal failure. Another drawback is that a dynamic load coupled to the controller may have the same repetition rate as one of the outputs of the multi-phase buck converter. In this case, the currents in the channels become unbalanced causing the converter to suffer thermal failure.
Accordingly, it would be advantageous to have a controller circuit and a method of operating the controller circuit that maintains a balanced current at its outputs. In addition, it is desirable for the controller circuit to be cost and time efficient to manufacture.
The present invention will be better understood from a reading of the following detailed description, taken in conjunction with the accompanying drawing figures, in which like reference characters designate like elements, and in which:
Generally, the present invention provides a method for mitigating aliasing effects such as output voltage oscillation in a single phase power converter and mitigating aliasing effects and balancing current in a multi phase power converter at varying load transition duty cycles, periods, and rates. The single phase power converter or the multi-phase power converter comprises an oscillator or other ramp signal generator, a pulse width modulator, and at least one power stage. In accordance with one aspect of the present invention, the current is balanced by dithering an output signal of the oscillator or the ramp signal generator. It should be understood that dithering the output signal is defined as constantly varying the frequency of the oscillator output signal or the ramp signal. Dithering the oscillator output signal or the ramp signal keeps the load step and the switching frequency of the single phase power controller and the multi-phase power controller from matching for a significant period of time. By keeping the switching frequency and load step frequency from matching, voltage and current beat frequency effects in both single phase controllers and multi-phase power controllers are mitigated so that voltage output is steady in single phase controllers and in multi-phase controllers and currents are balanced between phases in a multi-phase controller to avoid thermal runaway.
In accordance with another aspect of the present invention, the current is balanced by suspending the oscillator output signal. This introduces a phase delay in the output signals so that the output signals are not synchronized to the load step rate.
In accordance with yet another aspect of the present invention, the current is balanced by dithering the oscillator output signal or the ramp signal and suspending the oscillator output signal.
Multi-phase power converter 10 further includes an error amplifier 16 having an output 17 connected to error inputs 121A, 122A, 123A, . . . , 12nA and an oscillator 18 having an input 32 and a plurality of outputs, wherein the plurality of outputs are connected to corresponding oscillation inputs 121B, 122B, 123B, . . . , 12nB. In accordance with embodiments, error amplifier 16 comprises an operational amplifier 20 connected in a negative feedback configuration in which an impedance 22 is coupled between the output of operational amplifier 20 and its inverting input and an impedance 24 is connected to the inverting input of operational amplifier 20. By way of example, impedance 22 comprises a capacitor 26 coupled in parallel with a series connected resistor 28 and capacitor 30, and impedance 24 comprises a resistor. The non-inverting input of operational amplifier 20 is coupled for receiving a reference voltage level VREF1. It should be understood that the feedback configuration of error amplifier 16 is not a limitation of the present invention and that it may be realized using other feedback configurations known to those skilled in the art.
Outputs 141, 142, 143, . . . , 14n of PWM circuit 12 are connected to corresponding inputs of power stages 341, 342, 343, . . . , 34n, respectively. One output of power stage 341 is connected to an output node 50. Similarly, outputs of power stages 342, 343, . . . , 34n are connected to output node 50. Power stages 341, 342, 343, . . . , 34n have current sense modules 351, 352, 353, . . . , 35n, respectively, that generate feedback currents IFEED1, IFEED2, IFEED3, . . . , IFEEDn that are proportional to the currents flowing through energy storage elements 441, 442, 443, . . . , 44n. Feedback current signals IFEED1, IFEED2, IFEED3, . . . , IFEEDn, are fed back to PWM circuit 12 through feedback interconnects 371, 372, 373, . . . , 37n, respectively. Circuit configurations for current sense modules are known to those skilled in the art.
Power stages 341, 342, 343, . . . , 34n comprise driver circuits 541, 542, 543, . . . , 54n, respectively, having inputs that serve as the inputs of power stage 341, 342, 343, . . . , 34n, high-side driver outputs connected to the gates of the respective switching transistors 561, 562, 563, . . . , 56n, and low-side driver outputs connected to the gates of the respective switching transistors 581, 582, 583, . . . , 58n. The drains of high-side switching transistors 561, 562, 563, . . . , 56n are coupled for receiving a source of operating potential such as, for example, VCC, and the sources of high-side switching transistors 561, 562, 563, . . . , 56n are connected to the respective drains of low-side switching transistors 581, 582, 583, . . . , 58n. The sources of low-side switching transistors 581, 582, 583, . . . , 58n are coupled for receiving a source of operating potential such as, for example, VSS. The commonly connected sources and drains of transistors 561, 562, 563, . . . , 56n and transistors 581, 582, 583, . . . , 58n, respectively, are connected to a terminal of the respective energy storage elements 441, 442, 443, . . . , 44n. The other terminals of energy storage elements 441, 442, 443, . . . , 44n serve as outputs of power stages 341, 342, 343, . . . , 34n. By way of example, energy storage elements 441, 442, 443, . . . , 44n are inductors. It should be noted that for “n” equal to two, power converter 10 is a 2-phase power converter; for “n” equal to three, power converter 10 is a 3-phase power converter; for “n” equal to four, power converter 10 is a 4-phase power converter, etc.
An oscillator control circuit 60 is coupled to input 32 of oscillator 18 via a resistor 59. More particularly, oscillator control circuit 60 has an input 61 connected to output 17 of error amplifier 16 for receiving compensation voltage VCOMP, an input 63 coupled for receiving a reference voltage VREF2, and an output 65 connected to input 32 of oscillator 18. Briefly referring to
A load 80 is coupled between output node 50 and a source of operating potential such as, for example, VSS. An output capacitor 82 is connected in parallel with load 80. Output node 50 is connected in a feedback configuration to impedance 24.
In accordance with one embodiment, current imbalance and, therefore, thermal runaway is inhibited by adjusting the frequency of power converter 10 so that a load step period and the on-time of multi-phase power converter 10 are in a temporal relationship. It should be understood that the on-time of multi-phase power converter 10 is the time during which one or more of high side switching transistors 561-56n is on. The temporal relationship is such that the load step period and the on-time of multi-phase power converter 10 is not coincident, the same, or similar with the load step current for an extended period of time. This is accomplished by programming oscillator 18 to generate a plurality of oscillator output signals having predetermined frequency and phase relationships. In accordance with one embodiment, power converter 10 is a 4-phase power converter, i.e., variable “n” is equal to 4, and oscillator 18 generates four triangular waveforms that are separated by 90 angular degrees. Oscillator 18 may be programmed by coupling a resistor 84 between input 32 of oscillator 18 and a source of operating potential, such as, for example, VSS. The structure for controlling the output frequency of oscillator 18 is not limited to being a resistor. Other circuit networks can be coupled to input 32. For example, a resistor divider network may be coupled to input 32. Oscillator 18 transmits the oscillator output signals to inputs 121B, 122B, 123B, . . . , 12nB of PWM circuit 12. It should be noted that when power converter 10 is a 2-phase power converter, oscillator 18 generates two triangular waveforms that are separated by 180 degrees; when power converter 10 is a 3-phase power converter, oscillator 18 generates three triangular waveforms that are separated by 120 degrees, when power converter 10 is an n-phase power converter, oscillator 18 generates “n” triangular waveforms that are separated by 360/n degrees. As discussed hereinbefore, power converter 10 can be a 2-phase power converter, a 3-phase power converter, a 4-phase power converter, a 5-phase power converter, etc. It should be further noted that the oscillator output signal is also referred to as a ramp signal.
In addition, error amplifier 16 transmits a compensation signal, VCOMP, to inputs 121A, 122A, 123A, . . . , 12nA of PWM circuit 12. Compensation signal VCOMP is also referred to as an error signal VERROR and appears at output 17 of error amplifier 16.
Referring now to
When waveform 90 has a voltage value greater than voltage VCOMP, signal 100 appearing at output 141 of PWM 12 has a logic low voltage level, i.e., a logic 0 level. When waveform 90 has a voltage value less than voltage VCOMP, signal 100 has a logic high voltage level, i.e., a logic 1 level. Similarly, when waveforms 92-96 have voltage values greater than voltage VCOMP, signals 102-106 appearing at outputs 142-14n of PWM 12, respectively, have logic low voltage levels, i.e., logic 0 levels, and when waveforms 92-96 have voltage values less than voltage VCOMP, signals 102-106 appearing at outputs 142-14n of PWM 12, respectively, have logic high voltage levels, i.e., logic 1 levels. Thus, signals 102-106 are generated by comparing compensation signal VCOMP with waveforms 90-96, respectively.
At time t8, load current ILOAD decreases which increases voltage VOUT and causes voltage VCOMP to decrease from a voltage level VCOMP1 to a voltage level VCOMP2. PWM outputs 141-14n are held low, i.e., the corresponding pulse width modulator circuits of PWM 12 are off when voltage signal VCOMP is at voltage level VCOMP2. Because the corresponding pulse width modulators are off, waveforms 90-96 become non-time varying and have voltage levels VS90, VS92, VS94, and VS96, respectively. Therefore oscillator output signals 90-96 are suspended. Thus, a phase shift angle is introduced into waveforms 90-96. In other words, the time during which they are suspended merely introduces a delay into waveforms 90-96. Thus, at time t8 waveform 90 begins to decrease from voltage level VH90. However, at time t9, waveform 90 is suspended at a voltage level VS90 and remains at this voltage level until time t10 at which time it continues decreasing to voltage level VL90. Similarly, at time t9, waveform 92 is suspended at a voltage level VS92 and remains at this voltage level until time t10 at which time it continues increasing to voltage level VH92; waveform 94 is suspended at a voltage level VS94 and remains at this voltage level until time t10 at which time it continues increasing to voltage level VH94; and waveform 96 is suspended at a voltage level VS96 and remains at this voltage level until time t10 at which time it continues decreasing to voltage level VL96. While waveforms 90-96 are suspended, PWM signals 100-106 have a zero duty cycle, i.e., they are at logic low or logic 0 voltage levels.
It should be noted that like voltage level VCOMP1, voltage level VCOMP2 is the same for each waveform 90-96. Voltage levels VH90, VH92, VH94, and VH96 may be the same and voltage levels VL90, VL92, VL94, and VL96 are the same.
At time t10, output voltage VOUT begins to recover causing compensation voltage VCOMP appearing at output 17 of error amplifier 16 to increase. At time t11, output voltage level VOUT has recovered and compensation voltage VCOMP appearing at output 17 of error amplifier 16 is at voltage level VCOMP1. Thus, waveforms 90-96 continue from where they were suspended. During the time period between times t10 and t15, signals 100-106 appearing at outputs 141-14n of PWM 12 are at a logic low voltage level when waveforms 90-96 have voltage values greater than compensation voltage VCOMP and they are at a logic high voltage level when waveforms 90-96 have voltage values less than compensation voltage VCOMP.
In operation, dither circuit 152 changes the switching frequency of power stages 341-34n to inhibit the load step rate and the switching frequency of switches 341-34n from matching for a significant period of time. This prevents a build-up of an imbalance of current in the channels.
In operation, oscillator control and dither network 202 changes the switching frequency of power stages 341-34n and introduces a phase delay to inhibit the load step rate and the switching frequency of switches 341-34n from matching for a significant period of time. This prevents a build-up of an imbalance of current in the channels, thereby inhibiting thermal runaway and thus thermal failure of multi-phase power converter 200.
Output 12AOT of PWM circuit 12A is connected to the input of a power stage 34A. Power stage 34A is similar to power stages 341-34n which were described with reference to
Power stage 34A comprises a driver circuit 54A having an input that serves as the input of power stage 34A, a high-side driver output connected to the gate switching transistor 56A, and a low-side driver output connected to the gate of the transistor 58A. The drain of high-side switching transistors 56A is coupled for receiving a source of operating potential such as, for example, VCC, and the source of high-side switching transistor 56A is connected to the drain of low-side switching transistor 58A. The source of low-side switching transistor 58A is coupled for receiving a source of operating potential such as, for example, VSS. The commonly connected source and drain of transistor 56A and transistor 58A is connected to a terminal of energy storage element 44A. The other terminal of energy storage element 44A serves as an output of power stage 34A. By way of example, energy storage element 44A is an inductor.
An oscillator control circuit 60 is coupled to input 32 of oscillator 18 via a resistor 59. More particularly, oscillator control circuit 60 has an input 61 connected to output 17 of error amplifier 16 for receiving compensation voltage VCOMP, an input 63 coupled for receiving a reference voltage VREF2, and an output 65 coupled to input 32 of oscillator 18 through resistor 59.
A load 80 is coupled between output node 50 and a source of operating potential such as, for example, VSS. An output capacitor 82 is connected in parallel with load 80. Output node 50 is connected in a feedback configuration to impedance 24. An output voltage signal from output node 50 is fed back to error amplifier 16 which generates a compensation signal VCOMP.
In accordance with an embodiment, aliasing effects are mitigated by adjusting the frequency of power converter 10A so that a load step period and the on-time of single phase power converter 10A are in a temporal relationship. It should be understood that the on-time of single phase power converter 10A is the time during which high side switching transistor 56A is on. The temporal relationship is such that the load step period and the on-time of single phase power converter 10A are not coincident, the same, or similar with the load step current for an extended period of time. Oscillator 18A may be programmed by coupling a resistor 84 between input 32 of oscillator 18A and a source of operating potential, such as, for example, VSS. The structure for controlling an output frequency of oscillator 18A is not limited to being a resistor. Other circuit networks can be coupled to input 32. For example, a resistor divider network may be coupled to input 32. Oscillator 18A transmits an oscillator output signal to input 12AI of PWM circuit 12A. It should be further noted that the oscillator output signal may be a ramp signal.
In addition, error amplifier 16 transmits a compensation signal, VCOMP, to input 12AI of PWM circuit 12A. Compensation signal VCOMP is also referred to as an error signal VERROR and appears at output 17 of error amplifier 16.
In operation, dither circuit 152 changes the switching frequency of power stage 34A to inhibit the load step rate and the switching frequency of switch 34A from matching for a significant period of time. This mitigates the effects of aliasing on the converter output voltage.
In operation, oscillator control and dither network 202 changes the switching frequency of power stage 34A and introduces a phase delay to inhibit the load step rate and the switching frequency of switch 34A from matching for a significant period of time. This prevents a build-up of an imbalance of current in the channel, thereby mitigating the effects of aliasing on the converter output voltage.
By now it should be appreciated that a method of mitigating aliasing effects in single phase and multi-phase power converters and balancing current between phases of a multi-phase power converter for inhibiting thermal run-away at varying load transition rates has been provided. In accordance with an embodiment of the present invention, thermal run-away is inhibited by adjusting the frequency or period of single phase and multi-phase power converters and a load step period such that they are not coincident, the same, or similar for an extended period of time. In accordance with another embodiment, thermal run-away is inhibited by dithering the switching frequency of power stages so that the load step rate and the switching frequency of the switches do not match for a significant period of time. An advantage of the present invention is that it is cost efficient to implement.
Although specific embodiments have been disclosed herein, it is not intended that the invention be limited to the disclosed embodiments. Those skilled in the art will recognize that modifications and variations can be made without departing from the spirit of the invention. For example, the present invention is not limited to embodiments including pixels. It is intended that the invention encompass all such modifications and variations as fall within the scope of the appended claims.
Rice, Benjamin M., Stapleton, Michael A., Harriman, Paul Jay, Moyer, Ole P., Gass, Christopher J.
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