A non-seizing taper used for purged capillary tubing connections in gas chromatography that stops capillary tubing at a predictable position within the taper during installation and maintains space for gas to flow past the capillary tubing. The disclosed taper is an improved component of commonly used purged devices such as inlet liners and purged unions. The arresting aspect of the taper simplifies the process of capillary tubing installation while ensuring that the tubing will reproducibly be positioned in the taper. One or more features of the taper prevent tubing from seizing within the taper so that the devices can be reused and ensure that there is open space for a portion of gas to flow around and past the tubing. The angle of the taper, the dimensions of the taper, and the nature of the features within the taper can be adjusted to meet specific performance, usability and/or manufacturability requirements.
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1. A continuously-narrowing taper incorporated into a purged connection for capillary gas chromatography that
a. stops capillary tubing during installation at a predictable position within the taper and
b. contains one or more features that prevent capillary tubing of a circular cross section from seizing within the taper and maintains an extra-tubular open space for gas to flow past the end of the capillary tubing.
3. The taper of
4. The taper of
5. The taper of
6. The taper of
7. The taper
8. The taper of
10. The taper of
12. The taper of
13. The taper of
15. The process of forming the taper of
a. providing an inorganic crystalline material, and
b. using a mandrel to shape the inorganic crystalline material to form the taper.
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This invention relates generally to the field of instrumentation for chemical analysis but has specific application to purged connections of capillary tubing used in conjunction with gas chromatographs.
CLASS 96/106; 96/101
Note: This is a continuation of prior-filed pending non-provisional application Ser. No. 14/106755 filed Dec. 15, 2013.
Gas chromatographs are used for chemical analysis. Chromatographic techniques in general are used and for chemical analysis of mixtures because they can partially or completely separate mixtures into individual components, thereby providing unique information about sample composition. Gas chromatography is often chosen over other potential chromatographic techniques because of its speed of analysis, unique detectors, lower cost per sample and simplicity of use.
Determining what is in a sample is called “qualitative analysis”. Determining how much of given substance is in a sample is termed “quantitative analysis”. Quantitative analysis requires qualitative analysis; one must first confirm presence of a component prior to determining how much is there. However qualitative analysis does not require quantitative analysis. Gas chromatography can provide both quantitative and qualitative of information. Because of the unique performance characteristics of GC detectors, the range of quantification can span up to seven orders of magnitude; much higher than with other chromatographic techniques.
A block diagram of a gas chromatograph (GC) is illustrated in
In gas chromatography, helium, hydrogen, and nitrogen are preferred as mobile phase gases because of their high diffusivity, low viscosity and relatively low cost. The mobile phase, for example helium, is continually flushed through the column. The column is placed in an oven that is maintained at an isothermal temperature or subjected to a specific temperature program. By adjusting the temperature or temperature program, the quality of separation for a given sample type can be optimized. Typical temperatures used in gas chromatography fall in the range from 30° C. to 350° C. although some commercial instruments can be cryogenically cooled to as low as allowed by the cryogen being used and heated to over 400° C. for specific applications.
To perform a GC analysis, a sample mixture is introduced into the chromatograph and enters the beginning of the chromatographic column. It is driven toward the end of the column by the gaseous mobile phase. Sample components (also called solutes or analytes) have the potential as they travel through the column under the force of the mobile phase to separate from each other through selective interactions with the stationary phase contained in the column. Upon emerging from the end of the column, a detector with the appropriate response characteristics provides a change in signal that indicates the time of elution (qualitative information) and, by the magnitude of the response, the amount of the component present (quantitative information).
One popular type of column used in gas chromatography is in the form of an open tubular capillary column. The preferred type of tubing used for capillary columns varies depending on the sample characteristics and the analytical requirements. Due to its wide range of applicability and favorable characteristics, the most common capillary tubing material used for gas chromatography is composed of fused silica coated on the outside with a protective layer, usually polyimide, to provide flexibility and to prevent breakage. Capillary tubing is also used in several others forms of chromatography in addition to gas chromatography such as capillary liquid chromatography and capillary electrophoresis. Depending on the type of sample and analytical needs, capillary columns used in gas chromatography will have different forms of stationary phase, such as those listed below.
Table 1 compares the typical dimensions of fused silica capillary tubing and stationary phases used in capillary column gas chromatography.
TABLE 1
Typical capillary tubing dimensions and stationary phase types used
in gas chromatography.
Range of
Typical Range
Thickness Range and
Column
Typical Range of
of Outer
Type of Stationary
Lengths
Inner Diameters
Diameters
Phase
5-100 m
0.32-0.53 mm
0.4-0.8 mm
20-50 μm layers of solid
adsorbents (PLOT
columns)
0.10-0.53 mm
0.25-1.0 mm
0.1-5 μm of non-volatile
liquids (WCOT columns)
The same capillary tubing that is used to make chromatographic columns is sometimes also used without stationary phase. For example, it has been shown that by using a short length of uncoated tubing between a chromatographic inlet and a coated column, some of the problems encountered with recondensed solvent, typical of splitless mode of sample introduction, can be minimized. In further examples, uncoated tubing is used with chromatographic column effluent splitters when connecting to multiple detectors and/or to provide restriction necessary when connecting to mass spectrometers. Problems found with connections of uncoated capillary tubing to inlets and other purged connections are the same whether or not the tubing contains stationary phase, so for the purposes of describing the current disclosure, the terms capillary column and capillary tubing should be considered to be interchangeable.
When a capillary column is mounted in a gas chromatograph, the inlet end of the column is attached to an inlet. Inlets are sometimes also called injectors, but since the term injector is also used for the automated devices that inject liquid samples into inlets, the term inlet will be used hereafter when referring to the interface to which a capillary column is attached and through which samples are introduced and transferred to the column.
In gas chromatography, the inlet is typically housed in the gas chromatograph in a vertical configuration exterior to but extending into the column oven; the inlet base protruding into the column oven. Capillary columns, generally housed in the column oven, are typically reversibly sealed to the base of the inlet using a deformable tapered ferrule and compression nut. Not only do inlets provide the means for introduction of samples and subsequent transfer to chromatographic columns, they also perform other useful functions including evaporation and/or concentration of samples, splitting the vaporized sample to reduce the amount of sample reaching the column, narrowing of the initial time width of the sample reaching the column, and protection of the column from nonvolatile sample components.
There are several types of gas chromatography inlets. The most commonly used with capillary columns is called a split/splitless inlet. Split/splitless inlets are available in constant temperature (isothermal) and in programmed-temperature designs. The split/splitless terminology refers to the two dominant modes of sampling with these inlets: split mode and splitless mode.
The basic flow design of a split/splitless inlet is shown in
In split mode, the split vent valve 209 is open during the full period of sample introduction and sample transfer to the column. The objective is to reduce the mass of sample reaching the column so that it does not overload the capacity of the stationary phase and thereby degrade chromatographic performance. The splitting process also narrows the width of initial sample plug reaching the column, which is also important for obtain optimal chromatographic performance.
In splitless mode, the split vent valve 209 is closed for a user-defined period of time starting from just before sample is injected into the inlet. The objective of using splitless mode is to transfer all or a majority of the sample to the column. The total flow entering the inlet during sample introduction and sample transfer in splitless mode, then, is the sum of just the septum purge and column flows. Flow 203 down the inlet liner is equal to the column flow 206; therefore sample transfer to the column is a much slower process than in split mode. Since most of the sample is transferred to the column in splitless mode, the solvent peak (usually the major sample component) is very large and its peak width quite wide with an exponential tail that can extend significantly into the time period of the analysis, complicating analysis of minor sample components. To decrease or eliminate the solvent tail, the split/purge valve is opened at the user-specific time after sample introduction (typically 0.5 to 2 min after injection). The purge flow quickly sweeps remaining solvent vapors out of the inlet and remains on for the duration of the run thereafter to minimize transfer of low volatility contaminants from the inlet to the column.
With both split and splitless modes of sample introduction, a common goal is that the sample that reaches the column is the same composition and relative concentration as that in the original sample. This is called representative sampling. In all cases, even when there is not representative sampling, it is important that the resulting sample transfer process is reproducible from run to run and over time. Many of the developments in gas chromatographs over the years have been aimed at achieving more representative and reproducible sampling for the ever increasing range of applications to which gas chromatography is being applied.
It is very difficult to achieve truly representative sampling in gas chromatography because the sample must change from a condensed state to a gaseous state and then must undergo the physical process of transferring down and out of the inlet into the column. There are multiple variables that influence the actual sample composition that reaches the column. Some of the variables that influence sample composition reaching the column are:
The changes in sample composition caused by non-ideal sample introduction and transfer processes in gas chromatography can manifest as an increase or decrease in the relative amounts of components as a function of their volatilities, resulting in non-representative sampling. This is commonly categorized as discrimination. Partial or complete losses of specific components can also occur due to degradation (decomposition or other chemical or physical changes in the sample component) or adsorption on active inlet surfaces. When a sample component decomposes, the original component is chemically converted to one or more new components. When a component is irreversibly adsorbed on a surface, either partially or completely, its apparent quantitative amount will be reduced relative to that in the original sample.
The magnitude of sample losses observed with a given sample, method, instrument, and set of setpoints is highly dependent on both the design of the inlet liner and the variability in column positioning at the base of the liner. The current art includes many different styles of liners, each with design attributes that are favorable for some analyses but unfavorable for others. The opinions of those skilled in the art of the optimal liner design features has changed over the years. This is partially due to expanded use of capillary gas chromatography into new areas as well as changes in the design and performance characteristics of commercial gas chromatographs.
Repeatable sampling in gas chromatography is highly dependent on what happens during sample introduction into and transfer from the inlet to the column. The goal of reaching optimal sampling when using gas chromatography split/splitless inlets is constrained to a large degree by the design of the liner that is housed within the inlet weldment and by the variability in positioning of the column entrance within the inlet's and liner's bases.
The current art includes many different liner designs, several patented, that are aimed at improving the quality of sample transfer. An inlet liner is a narrow tube, typically composed of borosilicate glass that fits inside a specific inlet weldment, literally providing a liner for the inlet. Liners are typically deactivated with a coating or chemical derivatization process that reduces liner activity toward polar and/or labile sample components. It is a common practice to replace inlet liners on a regular basis as they become contaminated or when the deactivation layer depletes and the liner becomes too active. When liners are replaced, the capillary columns in use are also typically detached from the inlet base, trimmed and then reinstalled along with the new liner. There are several variables relating to liner and column positioning that can result in a change in analytical performance whenever liners are changed and columns reinstalled.
Liner interal volumes must be large enough to contain the volume of evaporated sample, and therefore liner internal diameters are typically many times the internal diameter of the capillary column that are positioned at their bases. The outer diameters of liners are constrained by the size of the inlet weldment into which they are inserted.
It is well known in the art that liners with straight internal diameters can suffer from issues of sample discrimination, decomposition, and peak broadening. As illustrated in
A key design element in the current art that helps to improve performance compared to straight liners and liners with wide internal diameters at their bases is the incorporation of a straight bore of smaller internal diameter at the bottom of the liner, as illustrated in
For optimal benefit from a narrowed internal diameter at the liner base, column ends should be positioned centrally within the bore of the liner taper. Capillary tubing inserted too far up protrudes into the larger internal diameter of the liner and does not benefit from the tapered internal diameter. Columns not inserted far enough expose more sample to the inlet baseplate.
The aspect ratio of the taper bore to the outer diameter of the column and the exact position of the column end within the taper bore can also influence sampling performance. Even with an optimized aspect ratio, different insertion distances of the column end inside the bore will change the pneumatic resistance and dynamics of gas flow around the column entrance. Reproducibly positioning of the end of the column inside the narrowed bore of the liner is somewhat difficult in the current art, especially with different operators, instrument models and locations.
There is little or no published information that teaches the optimum aspect ratio of the taper diameter to that of the outer or inner diameters of the capillary column. It is obvious that at the one extreme is a straight liner bore with no reduction in diameter at the base, with which one would see no benefit. At the other extreme would be a diameter so small that the column either could not be inserted therein, or would be so tight that split/purge flow around the column would be restricted, or that the column would seize in the bore. It is reasonable for those skilled in the art to expect that having a different aspect ratio between the column diameter and the liner bore into which it is inserted could lead to a difference in analytical performance. In addition, differences in the position of the column end within a given bore could lead to different analytical performance.
Since both the split and splitless modes of inlet operation require that there be a flow of split or purge gas around and by the head of the column during all or part of the sample introduction and transfer process, it is important that the difference between the inner diameter of the reduced bore and the outer diameter of the column inserted therein not be so small as to restrict purge flow. Such a restriction could exaggerate the negative consequences of several variables involved with sample evaporation and transfer to the column as well as complicate pneumatic control.
It is reasonable for those skilled in the art to expect that the optimal aspect ratio of the liner taper internal diameter to the capillary column outer diameter is different for different applications. In addition, the optimal aspect ratio of space for gas flow around the column to the column's internal diameter might be smaller for splitless injection mode than for split injection mode. Differences in sample and solvent types and gas chromatographic method setpoints including temperature carrier gas type, pressure, flow rate, and injection volume, amongst other things can also impact optimal aspect ratio. Due to the high number of variables, in order to be generally applicable across a range of column diameters and applications and minimize manufacturing costs, manufacturers of inlet liners currently provide designs with generic dimensions that are designed to accommodate the largest column diameters and which therefore are suboptimal for many specific applications, especially those that use smaller diameter columns.
There exists in the art an inlet liner feature that is designed to capture and seal the end of fused silica capillary columns within it. This design incorporates a continuously narrowing, conical taper at the bottom of the liner as illustrated in
This press-fit style of liner ensures that all sample vapors introduced into the liner flow into the column and has been shown to significantly reduce discrimination and improve recovery of active sample components. These liners must incorporate a side hole 503 in the larger internal diameter section of the liner to accommodate the split/purge flow required to improve solvent peak shapes and allow proper pneumatic control of the inlet. Two significant deficiencies of this style liner are that (1) they are designed for only splitless injections, and (2) typically can only be used for a single column installation. When replacing the liner or when removing the column, the seal between the end of the column and the conical taper has to be broken. Remnants (shards of fused silica and/or flakes of polyimide) inevitably remain adhered to the connection point, preventing the formation of subsequent pneumatic seals and/or increasing liner activity.
Each inlet liner design will have a specific optimal column position. It is the responsibility of the GC operator to know the target position and to ensure that the final column positioning is correct. Each operator adopts his own technique to accomplish this task but each has limitations.
Capillary column installation is time consuming, often cumbersome to perform and is prone to variability among and between operators. All current art for installing capillary columns into gas chromatograph inlets suffer from the stack up of variability in design choices and operator use. Column positioning errors can degrade method performance in several ways including but not limited to increased discrimination, increased loss of labile components, decreased chromatographic efficiency due to broadening or tailing of initial peak widths, leaks, and/or infiltration of air.
The following process of installing a capillary gas chromatographic column is commonly employed. A nut and ferrule are slipped over the end of a capillary column. Optionally, an inlet septum is inserted onto the column prior to adding the nut and ferrule. Following insertion through the ferrule, the operator cleaves a small length of tubing from the end of the column to be sure the operative column end is open and free of small particles or ferrule shavings which would obstruct the flow of mobile phase during chromatographic separation and cause additional deleterious effects. The operator then either marks the column at the back side of the nut after measuring the specified distance, pre-tightening the ferrule onto the column at the target position using a pre-swaging tool to fix into position, or slides the optional inlet septum up to hold the nut at the prescribed distance from the column end. Once at the specified length the column-ferrule-nut combination is inserted into the base of the inlet and the nut is tightened to form a pneumatic seal. During the sealing process, the vertical column position can shift as can the position of the column tip along the radial axis of the liner.
There are alternative column installation and affixing approaches in the current art that aim to simplify the process of column installation and increase repeatability of installing columns; however these approaches have a combination of deficiencies that limit their adoption and those skilled in the art have generally not found them to be improvements over the previously stated process. The limitations include prohibitive cost, complexity, necessity for stocking of non-standard parts, and inability to achieve the intended performance or benefits.
Not only is there potential variability in positioning the column due to operator variability and random errors, the position of the liner in the inlet weldment can also vary. Irreproducibility in positioning of the liner in the inlet weldment in turn leads to irreproducibility in positioning of the column end in the optimal position within the liner base. When liners are inserted into weldments, they can end up in different positions relative to the base of the inlet; flush with the weldment base or some distance off the base. Having the liner tight against the baseplate can lead to excessive resistance to flow of gas around the base to the split/purge vent, causing pressure control issues and decreasing sample introduction and transport performance. For this reason, some liner designs incorporate offset bumps or cutouts on their bases to ensure that even when pushed to the bottom of the inlet, there remains a low resistance pathway for around the base. In the current art, repeatable positioning of the column end within the base of the liner requires knowledge of the concepts involved, minimal impact of random variables, and accurate operator proficiency in positioning of column during installation.
Most gas chromatography inlet liners are made of borosilicate glass. The manufacturing process of glass liners, other than straight liners, typically includes a combination of traditional glass blowing techniques to form the desired features such as fusing dissimilar pieces together, pulling tapers, forming indentations or other features, or sealing of parts within the bore of the liner. In addition, production of some glass liners can include manual mechanical grinding, cutting, and/or drilling processes. Although the art of reproducibly forming sub-millimeter features of relatively high tolerance in glass using a mandrel is known, this technique is not required for manufacturing of current inlet liners.
In addition to liners for gas chromatograph inlets that allow purge gas flow around the column entrance, there are in the art purged connections used for coupling of capillary columns. Use of purged unions in capillary gas chromatography is becoming increasing popular for several applications including capillary column back-flushing, effluent splitting, multidimensional separations, and capillary connections to mass spectrometers. Such connectors can be used when the flow from a primary column exceeds the desired flow into a secondary column or when it is desirable to reduce the mass of sample entering the secondary column (analogous to using the split injection mode of sampling with a single column) or when it is desirable to provide a protective blanket gas when disconnecting capillary tubing from mass spectrometer interfaces.
Connections of capillary columns to purged unions suffer from some of the same usability and repeatability issues as those found with connecting capillary columns to inlets. In addition, insertion of column ends too far into the union can break the column ends, potentially leading to failed pneumatic seals or degraded performance. Not positioning columns in far enough creates peak tailing due to increased volume of the inter-column space and/or increased exposure of solutes to the sealing ferrule.
There are currently several potential problems that limit the usability, repeatability and performance of purged capillary column connections in gas chromatography. They include a wide variation in requirements specific for each type of gas chromatograph or purged device, the need for operators to have knowledge of these specific requirements for their devices, the skill of operators to install columns compliant with the requirements, and the stack up of variables that are outside of the operators' control when attaching capillary columns. In addition, current commercial versions of purged connectors and inlet liners contain compromises in their designs in order for them to be compatible with a wide range of capillary column dimensions.
The embodiments of the invention comprise means to reduce or eliminate variability in column positioning, to provide features that prevent column seizing, to provide purged paths in tapered connectors that scale or track with the outer dimension of capillary columns inserted therein, and/or to simplify the process of connecting capillary columns to inlets or other purged capillary tubing connectors. The invention improves overall instrument performance and quality of analytical results by improving the reproducibility of sample transfer from the inlet to the capillary tubing connected thereto or between capillary tubes in the case of a purged connector. In addition, the current invention can improve laboratory productivity by simplifying the process of capillary tubing installation—a task that is performed daily in some analytical laboratories.
The arresting nature of the taper stops capillary tubing when it is inserted therein at a specific position where the narrowest radial axis of the taper equals the outer diameter of the capillary. This embodiment of the invention simplifies the process of capillary tubing installation and/or reduces variability in tubing positioning. When installing capillary tubing into a non-seizing purged taper, for example, one would first place the nut and ferrule on the tubing end and then trim a short section off the end. One would then simply insert the tubing into to the base of the inlet and within the taper in the base of the liner until it stops. Then one would tighten the nut to create a pneumatic seal. The requirement for instrument operators to measure and mark the tubing at a prescribed position is eliminated while the position of the column is reproducibly arrested in the correct position each time. By incorporating a non-seizing taper into purged capillary tubing connections, most of the variables associated with the current art are reduced or eliminated.
The arresting characteristic of the taper also provides a means of designing and producing purged connections for inlet liners or capillary tubing connectors that are optimal for a wide range of tubing dimensions. Whether optimal performance for a category of applications requires a constant open space for gas to flow around and by the column independent of column diameter or a space that scales with column diameter, the design of the taper shape and features can be adjusted to provide a very predictable column positioning and aspect ratio of tubing radial cross-sectional area to extra-tubing radial cross-sectional area. In this manner, a small number of taper designs will be applicable to a wide range of capillary tubing dimensions while still providing improved performance related to current commercial purged connections that have generic straight channel designs.
Numerous specific details are set forth in the following exemplary embodiments to illustrate the principles of the invention. The embodiments are provided to illustrate aspects of the invention, but the invention is not limited to any embodiment. However, the invention may be practiced according to the claims without some or all of these specific details. For the purpose of clarity, technical material that is known in the technical fields related to the invention has not been described in detail so that the invention is not unnecessarily obscured. The scope of the invention encompasses numerous alternatives, modifications and equivalent; it is limited only by the claims.
The primary embodiment of the invention comprises a continuous taper into which columns are inserted until they stop and one or more flaws in the radial circularity of the taper that serves the dual purpose of preventing the column end from binding within the taper and providing a space for flow of gas past the end of the column.
In an enhancement to the preferred embodiment, the base of liner leading to the arresting taper incorporates a secondary taper of a larger angle, as illustrated as feature 604 in
In the preferred embodiment, the arresting taper decreases linearly from its largest to smallest diameters. Linear tapers combine the benefits of being straightforward to manufacture reproducibly and to more reproducibly maintain the relationship of the extra-tubing radial cross-sectional open space at the point of to the tubing's cross-sectional area. Other shapes of arresting taper, such as concave or convex can alternately be employed to achieve specific goals such as those related to performance, usability, commerciality or manufacturability.
The intended defects in circularity of the taper that prevent tubing seizing can take many forms depending on design and performance objectives. In the preferred embodiment, the defect comprises a distortion in the radial symmetry of the taper.
Alternate defects in the radial symmetry of the taper can be employed in order to meet specific performance, usability, commercial or manufacturability goals. Such alternative defects include but are not limited to incorporation of one more grooves in or ridges on the surface of the taper.
When grooves (troughs, indentations) of a constant shape and depth are maintained for the full length of the taper, they provide an extra-tubing space that is constant and independent of tubing diameter and arrested position within the taper, thereby providing relatively constant pneumatic resistance independent of tubing diameter. Exemplary groove defect features are illustrated in
The preferred embodiment of ridge defect comprises at least three ridges of equal dimensions that run the length of the arresting taper. The preferred ridges are rounded to minimize localized stress on the end the contacting tubing arrested within the taper to minimize the possibility of creating stress fractures or breakage.
In addition to use in gas chromatograph inlet liners, the embodiment of an arresting taper with flaws that prevent tubing seizing and provide space for flow of purge gas around the end of the tubing can be beneficial when used in other devices such as in purged tubing connectors. In addition to the other inherent benefits of the previously described embodiments, the ability to flow purge gas around and by the end of tubing provides the ability to sweep potentially stagnant voids within a tubing connector thereby minimizing peak tailing. The current invention also provides a means for venting excess flow such as might be required when the flow rate of gas from a first tube exceeds the desired flow rate into a second tube. An example of a purged tubing connector that employs an arresting taper with radial asymmetry is illustrated in
The taper of the present invention can be formed from an inorganic crystalline material, such as fused silica, quartz, or glass. The process of forming the taper includes shaping the inorganic crystalline material through the use of a mandrel.
The disclosed embodiments are illustrative, not restrictive. While specific configurations of the non-seizing arresting tapers have been described, it is understood that the present invention can be applied to a wide variety of chromatographic devices that require connections of tubing. There are many alternative ways of implementing the invention.
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