A method for performing shale gas operation is disclosed. The method may include drilling a first well, performing a fracturing operation in the well, recovering shale gas from the first well, supplying at least part of the shale gas recovered from the well to an electrical generator, generating electricity using the generator, and transferring the generated electricity to drilling equipment used to drill a second well.
|
1. A method for performing a shale gas operation, comprising:
drilling a substantially vertical first well at a first location with a first drill and a first set of electrical equipment;
drilling a first substantially horizontal well section from the first well using a second drill;
performing a fracturing operation in the first well with a fracturing vehicle and the first set of electrical equipment;
recovering shale gas from the first well;
supplying at least part of the shale gas recovered from the first well to an electricity generator;
generating electricity using the electricity generator with the supplied shale gas;
moving the first drill to a second location;
supplying a portion of the generated electricity to a second set of electrical equipment used to drill a second well at the second location;
drilling the second well substantially vertically at the second location with the first drill and the second set of electrical equipment;
moving the second drill to the second well;
drilling a second substantially horizontal well section from the second well using the second drill and the second set of electrical equipment
moving the fracturing vehicle to the second well;
supplying another portion of the generated electricity to a third set of electrical equipment; and
powering the fracturing vehicle using the third set of electrical equipment to perform a fracturing operation in the second well.
20. A method for performing a shale gas operation, comprising:
drilling a first well at a first location with a first drill and a first set of electrical equipment;
performing a fracturing operation in the first well with a fracturing vehicle and the first set of electrical equipment;
recovering shale gas from the first well;
supplying at least part of the shale gas recovered from the first well to an electricity generator;
generating electricity using the electricity generator with the supplied shale gas;
supplying a portion of the generated electricity to a second set of electrical equipment used to drill a second well;
moving the fracturing vehicle to the second well;
supplying another portion of the generated electricity to a third set of electrical equipment;
powering the fracturing vehicle using the third set of electrical equipment to perform a fracturing operation in the second well; and
storing a liquid used in the fracturing operations in a liquid container, the liquid container comprising:
a first frame;
a second frame;
a foldable support structure comprising a first linkage and a second linkage forming a first supporting structure, a third linkage and a fourth linkage forming a second supporting structure, a first pivoting mechanism, and a second pivoting mechanism, wherein the first linkage and the second linkage are cross-connected and pivotally connected by the first pivoting mechanism, and wherein the third linkage and the fourth linkage are cross-connected and pivotally connected by the second pivoting mechanism;
a first sliding mechanism connecting a first end of the second linkage to the first frame;
a second sliding mechanism connecting a first end of the first linkage to the second frame;
a third sliding mechanism connecting a first end of the third linkage to the second frame; and
a fourth sliding mechanism connecting a first end of the fourth linkage to the first frame,
wherein a second end of the first linkage is connected to the first frame,
wherein a second end of the second linkage is connected to the second frame,
wherein a second end of the third linkage is connected to the first frame, and
wherein a second end of the fourth linkage is connected to the second frame.
2. The method of
3. The method of
placing the sand blasting equipment at a first position in the first well;
perforating the casing with a liquid and the sand blasting equipment at the first position;
performing wellbore sand fracturing at the first position;
repeating the perforating at intervals of 110 meters to 150 meters from the first position; and
repeating the wellbore sand fracturing at the intervals.
4. The method of
5. The method of
performing an extraction operation to lead the shale gas out of the well and to recover liquid from at least the perforating;
separating the shale gas from the recovered liquid; and
transferring the recovered liquid to a liquid container.
6. The method of
a first frame;
a second frame;
a foldable support structure comprising a first linkage and a second linkage forming a first supporting structure, a third linkage and a fourth linkage forming a second supporting structure, a first pivoting mechanism, and a second pivoting mechanism, wherein the first linkage and the second linkage are cross-connected and pivotally connected by the first pivoting mechanism, and wherein the third linkage and the fourth linkage are cross-connected and pivotally connected by the second pivoting mechanism;
a first sliding mechanism connecting a first end of the second linkage to the first frame;
a second sliding mechanism connecting a first end of the first linkage to the second frame;
a third sliding mechanism connecting a first end of the third linkage to the second frame; and
a fourth sliding mechanism connecting a first end of the fourth linkage to the first frame,
wherein a second end of the first linkage is connected to the first frame,
wherein a second end of the second linkage is connected to the second frame,
wherein a second end of the third linkage is connected to the first frame, and
wherein a second end of the fourth linkage is connected to the second frame.
7. The method of
extending the first frame away from the second frame, thereby causing the first supporting structure and the second supporting structure to each form a respective “X” configuration, and thereby causing the first sliding mechanism to align with a locking area on the second frame; and
locking the locking mechanism to secure the liquid container in an expanded position.
8. The method of
treating the liquid stored in the liquid container; and
unlocking the locking mechanism to fold the liquid container, thereby causing the first sliding mechanism and the second sliding mechanism to slide on the second frame, and thereby causing the first supporting structure to collapse and the second supporting structure to collapse.
9. The method of
the third sliding mechanism positioned between the first supporting structure and the first frame;
the fourth sliding mechanism positioned between the second supporting structure and the first frame,
a second locking mechanism on the second sliding mechanism;
a third locking mechanism on the third sliding mechanism; and
a fourth locking mechanism on the fourth sliding mechanism, and
wherein the method further comprises locking the second locking mechanism, the third locking mechanism, and the fourth locking mechanism to secure the liquid container in an expanded position.
10. The method of
11. The method of
a net connected at least to the first supporting structure and to the second supporting structure by elastic stays; and
a soft capsule connected to the first frame, and
wherein the method further comprises supporting the soft capsule within a perimeter of the liquid container using the net.
12. The method of
a receiving container;
a base support at a bottom of the second frame; and
a capsule at least partially disposed within the receiving container.
14. The method of
15. The method of
16. The method of
17. The method of
18. The method of
19. The method of
|
This application claims the priority of International Application No. PCT/CN2012/071169 filed on Feb. 15, 2012, the entire content of the above-mentioned application is incorporated herein by reference.
The present disclosure is directed to a method for gas exploitation operation, and more particularly, to a method for shale gas operation.
Shale gas refers to the natural gas accumulated in the dark mud shale or high-carbon mud shale and existing mainly in an absorbed or free form. Shale gas has the same physical and chemical properties as the conventional natural gas except that it adheres to and exists in the mud shale with extremely low permeability and porosity. The development depth range of shale gas is more than that of the coalbed gas, while its porosity, permeability and saturation are less than those of the coalbed gas. It thus becomes increasingly difficult to exploit shale gas to a great extent, and it is considered as non-conventional oil-gas resource by the industry.
As shale gas usually deposits in the compact rock stratum, it is considered to have high exploitation difficulty, low input-output ratio and high cost.
As shown in Neijiang Science Technology, Period 12, page 131, Table 3 (2010), for the shale gas exploitation in general, production enhancement measures and special well drilling methods need to be adopted because the shale gas is found in the shale fractures, micro-holes and stratum and such reservoir stratum typically has much lower permeability and higher gas flow resistance when compared with traditional natural gas formations.
As disclosed in Natural Gas Earth Science, Period 3, Volume 22, pages 511-516 (June, 2011), the main difference between shale gas exploitation and traditional natural gas exploitation is that in the shale gas exploitation process, horizontal well drilling and hydraulic fracturing methods are used in general. That is to say, on the basis of the provision of straight well, a horizontal well is provided as an auxiliary means to improve the collection rate. Furthermore, by combination with fracturing treatments, the permeability of the reservoir stratum can be further improved so that the gas in the stratum can flow into the well more easily.
However, the conventional shale gas operation method has the following disadvantages.
1. The operation cost is high. This is because in the multiple steps such as well drilling and fracturing, a diesel generator or an external power supply is needed as the power source for the equipment such as electric drilling machines and fracturing vehicles.
2. In general, a rigid round tank is used for storing water or for recovering liquids discharged from the well during the fracturing operation. During a fracturing operation, tens of rigid round tanks are needed for storing thousands of liters of water. Moreover, because of the large volume of the rigid tanks, they are not convenient to handle and require a large area for the well site. Also, the costs for transportation, leveling the well site, and the environmental recovery are high.
The shale gas operation method of the present disclosure addresses one or more of the problems set forth above.
In one embodiment, the present disclosure is directed to a method for performing shale gas operation, including drilling a first well, performing a fracturing operation in the well, recovering shale gas from the first well, supplying at least part of the shale gas recovered from the well to an electrical generator, generating electricity using the generator, and transferring the generated electricity to drilling equipment used to drill a next well.
In another embodiment, the drilling equipment may be also provided with an external power supply.
In another embodiment, the equipment used for shale gas operation includes the first drilling machine and the second drilling machine.
In another embodiment, the shale gas operation method may comprise drilling a first substantially straight well section with the first drilling machine at a first location, moving the first drilling machine to a second location, drilling a second substantially straight well section with the first drilling machine at the second location.
The shale gas operation method may further comprise drilling a first substantially horizontal well section from the substantially straight well section at the first location using the second drilling machine, moving the second drilling machine to the second location, and drilling a second substantially horizontal well section from the substantially straight well section at the second location using the second drilling machine.
In a further embodiment, the shale gas operation method may further comprise providing the generated electricity to a fracturing vehicle. The fracturing vehicle may comprise hydraulic sand blast perforation equipment. The fracturing operation may comprise connecting a hydraulic sand blast perforation tool to the hydraulic sand blast perforation equipment, placing the tool at a predetermined position in the first well, performing segmental hydraulic sand blast perforation in the first well at an interval of 100 m to 150 m, performing annulus sand fracturing in the first well. The segmental hydraulic sand blast perforation at intervals of 100 m to 150 m and the annulus sand fracturing may be repeated.
In a further embodiment, after the segmental hydraulic sand blast perforation and before the annulus sand fracturing, injecting anti-penetrating fluid may be performed to increase the viscosity of the segment of sand column, avoiding any impact on the sand fracturing of the next segment.
In a further embodiment, sand flushing and well cleaning may be performed to remove the sand grains from the well to the surface.
In another embodiment, recovering shale gas from a well may be performed as follows: gas-liquid separation may be performed by one of spray replacement and gas lift to lead the gas out of the well and to separate shale gas and liquid. The liquid may be transferred to a container for treatment. At least part of the shale gas may be transferred to the electrical generator.
When a plurality of wells meet the shale gas recovery conditions, to save the cost, all or part of the shale gas recovered from the plurality of wells positions can be led to a same gas-liquid separation location for centralized treatment, reducing the environmental pollution on the construction site.
In another embodiment, in the above described shale gas operation method, the fracturing operation comprises storing a liquid used for the fracturing operation in a liquid container. The liquid container may include a foldable support structure and a capsule connected to the foldable support structure and configurable for storing a liquid. The foldable support structure may comprise at least two frames and a foldable supporting mechanism disposed between the two frames and connecting the two frames.
When the shale gas operation is carried out with the above described liquid container, it may result in a high mobility. When transportation is needed, the capsule and the foldable support structure can be folded respectively, thereby reducing the space occupied by the liquid container and facilitating handling and transportation.
In another embodiment, the liquid container may include a locking mechanism configured to limit a position of the foldable supporting mechanism relative to the at least two frames.
In another embodiment, the said liquid container also may include a position locking bar and a pulling link connected with the position locking bar.
In another embodiment, the liquid container may include a net disposed between the soft capsule and the foldable support structure. The net may be soft, flexible, or may be rigid. The net may help maintain (e.g., by restraining) the soft capsule within the space defined by the support structure, thereby preventing the soft capsule from squeezing out of the space from open gaps between any pair of adjacent frames when the soft capsule is filled with liquid. Accordingly, the life of the soft capsule and the reliability of the device may be increased. In addition, as the shape of the flexible net matches with that of the inner wall of the said support structure, the force of the soft capsule acting on the support structure can be reduced, thereby reducing the deformation of the bracket and improving the service life and safety. The liquid container may further include an elastic member disposed in the net, wherein the elastic member compresses the net inside the foldable support structure. The elastic member may be an elastic ribbon.
In the above described shale gas operation method, the fracturing operation comprises storing a liquid used for the fracturing operation in a liquid container. The liquid container may comprise a foldable support structure including a plurality of receiving containers, a base support disposed at a bottom portion of the plurality of frames; and a plurality of capsules. Each capsule may be at least partially disposed within one of the plurality of receiving containers, and may be configured for storing a liquid. The receiving containers may be rigid containers.
In a further embodiment, each of the plurality of receiving containers has a bottom portion of a cone shape. Such a structure allows the liquid container to be suitable for the fluid substance, e.g. for containing sand.
In a further embodiment, the support structure may include at least one locking component associated with at least one of the first sliding sleeve or the second sliding sleeve and operable to block (limit/prevent) or allow movement of at least one of the first sliding sleeve or the second sliding sleeve along the first frame member or the second frame member, thereby locking or unlocking the positions of at least one of the first sliding sleeve or the second sliding sleeve relative to the first frame member or the second frame member.
In another embodiment, the liquid container also includes a ring structure configured to secure a top portion of each of the plurality of soft capsules to the frame of the foldable support structure. This ring structure allows the soft capsule to be compression-jointed stably on the frame, preventing the soft capsule from detaching from the frame when storing water.
In another embodiment, the liquid container may include an assembly of separate liquid containers. The liquid container assembly may include at least two liquid containers and a connecting member used for securing at least two liquid containers together. One end of the connecting member is secured to one of the at least two liquid containers, and the other end is secured to another of the at least two liquid containers.
In a further embodiment, the connecting member may be placed across two adjacent frame members of the two liquid containers arranged side by side. At least one screw may secure the one or more connectors to the two adjacent frame sides of the two liquid containers, thereby holding the two liquid containers together to form the liquid container assembly.
In view of the above mentioned features, the method for performing the shale gas operation of the present disclosure has the following beneficial effects:
1. During the shale gas operation, before the shale gas well meets the production conditions, electricity can be provided to the electronic operation equipment through a diesel generator or an external power supply to accomplish the operations such as well drilling and fracturing. When the shale gas production conditions are met, the shale gas recovered from the well may be used to generate on-site electricity. The shale gas may be converted into electrical power through the electrical generator to supply electricity to the electrically-operated equipment. Thus, the exploitation of gas by combining gas with electrical power can be achieved. The production operation may proceed continuously. Furthermore, the on-site electricity generation can be a temporary and mobile arrangement. The on-site electricity generation installation can be moved to the next area when a certain area is done with drilling. One electricity generation set can be installed for each drilling area, or can be installed at a central location such that it can supply electricity to several drilling areas.
2. Because the soft capsule and the supporting structure can be folded, the space occupied by the liquid container is reduced, thereby facilitating handling and transportation.
3. Segmental fracturing process through a coiled tubing drilling system has the beneficial effects of simple structure, great operation depth and good fracturing effect.
4. The waste water, after being separated and collected, can be treated centralized, thereby reducing the environmental pollution on the construction site.
Features and advantages consistent with the disclosure will be set forth in part in the description which follows, and in part will be apparent from the description, or may be learned by practice of the disclosure. Such features and advantages will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the invention and together with the description, serve to explain the principles of the invention.
Reference will now be made in detail to the drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
Referring to
<Drilling at Least One Shale Gas Well>
Initially, a substantially straight well may be drilled to form vertical well section 90. With a super single drilling machine or a rack-and-pinion drilling machine as a first drilling machine, the water-containing or complicated layer may be penetrated, the surface stratum casing may be lowered, and the well may be secured. After the straight well section is drilled, the super single drilling machine or rack-and-pinion drilling machine may be moved by 4 to 5 m to a next well location and the above straight well drilling may be performed at the next well location.
After the first substantially straight well operation is completed, a first substantially horizontal well section may be drilled from the substantially straight well section at the first location using a step drilling machine as a second drilling machine. This forms a horizontal well section 91. In some embodiments, after a casing of 30 m is drilled, directional drilling may be carried out with dynamic drilling tools having MWD measuring meters integrated to the drilling tool. The target zone may be located in the middle part of the shale gas layer. After the landing point is achieved, horizontal drilling may be carried out. The length of the horizontal section may be approximately 2 km. In some embodiments, the first drilling machine used for straight well drilling and the second drilling machine used for horizontal well drilling may be operated simultaneously at the well site. After the horizontal well drilling in the horizontal section is completed, the production stratum casing may be lowered and the well may be secured with low-density cement such as foam.
After the operation of the first horizontal well drilling is completed, a fracturing operation may be carried out immediately. Referring to
The first drilling machine and the second drilling machine may need an external power supply during the operation. The electric equipment for well drilling, such as the first drilling machine and the second drilling machine, may be connected with diesel generator 5 or use an external power supply instead of diesel generator 5 as the electricity supply for the operation until the shale gas well becomes suitable for gas production.
<Fracturing Operation>
Initially, fracturing equipment including a coiled tubing drilling system needed for fracturing operations, an injection head, a fracturing vehicle 93 and a liquid container 4 may be positioned and assembled. As shown in
In
In
The liquid container 100 may include a support structure 10 and a soft, flexible capsule 20. The support structure 10 may be at least partially foldable. That is, at least a portion of the support structure 10 may be expanded to an open state or expanded position, e.g., as shown in
Referring to
The first frame 111 and the second frame 112 may be connected by the foldable supporting mechanism 12 disposed therebetween. The first and the second foldable supporting mechanisms 12 and 12′ may be disposed between the first and the second frames 111 and 112, on two opposite sides facing one another (e.g., on the front and rear sides as shown in
Referring to
Referring to
Referring to
In some embodiments, the second foldable supporting mechanism 12′ may include substantially the same structure as the first foldable supporting mechanism 12, and therefore, may include similar components as those included in the first foldable supporting mechanism 12. In some embodiments, it is possible for the second foldable supporting mechanism 12′ to include components different from those of first foldable supporting mechanism 12.
As shown in
As shown in
The soft capsule 20 may be disposed within the space defined by the support structure 10, as shown in
Still referring to
In the embodiments shown in
During the annulus sand fracturing operation, in accordance with the stress direction of the stratum, a high pressure, for instance, 50 MPa or higher, may be applied to the rock stratum through the hydraulic fracturing fluid to cause the stratum to crack and generate a large number of fractures. Meanwhile, proppant may be injected in to the annulus to penetrate into the fractures, thereby establishing a passage for shale gas flow. The extension degree of the fracture may be controlled depending on the status of the stratum. The length of the fracture may be up to 100 m. The sand in the proppant may prevent the fractures from re-closing and re-blocking the gas flow after the pressure of the fracturing vehicle 93 is reduced. The stratum fractures may be connected in the form of nets or branches, which may increase shale gas output.
The annulus perforation is done via hydraulic sand blasting which may be carried out by injecting the water containing sand particles at a high pressure, e.g., 12 MPa, out of a spraying nozzle, such as perforation tool 950, at a speed of 190 m/s. To accelerate the perforation rate, fine sand may be added to the fluid. For instance, in about 15 minutes, the fluid may penetrate the casing and bore a hole in the rock stratum, which provides the suitable conditions for the next step of fracturing operation.
The electrical equipment for fracturing, such as a fracturing vehicle 93 and a coiled tubing drilling system, may be connected with diesel generator 5 or use an external power supply as the power supply for the operation until the shale gas well becomes suitable for gas production.
The fracturing equipment may include two parts, i.e. ground equipment and a fracturing vehicle 93. The ground equipment may include a well sealing device, a wellhead ball valve, a ball injector, a moveable elbow, a union, a wax ball manifold and a fracturing manifold, which are ground control tools above the wellhead. This equipment may be used to collect the liquid pumped out of the fracturing vehicle 93 and to inject it into the target layer of the fracturing well.
The fracturing vehicle 93 may be used to inject high-pressure large-displacement fracturing liquid into a well in order to fracture the stratum and to extrude the proppant into the fracture. The fracturing vehicle may need external power supply during the operation.
<Recovering Shale Gas from a Well>
A spray replacement or gas lifting method may be used at various well locations 1, 9 to recover the shale gas from the well. Initially, the well may be cleaned and a device such as well cleaning equipment 96, may be lowered into the well through a coiled tubing drilling system. The gas in the well may be pushed out using the spray replacement method or the gas lifting method. In the spray replacement method, a displacement fluid flows in to the well to replace the fracturing fluid, and in the gas lift method, a gas is injected, and both methods provide expulsion of shale gas. The shale gas may flow to the wellhead and converge in the gas pipe. Referring to
In this step, the electrical equipment for recovering shale gas from the well may be connected to a diesel generator 5 or use an external power supply for gas lifting or spray replacement until the first shale gas well becomes suitable for gas production.
In this step, when the first well becomes suitable for gas production, shale gas can be recovered from the first well and gas-liquid separation can be carried out with the gas-liquid separation device. When there are a certain number of well locations that become suitable for the gas recovery conditions, to save the cost associated with the operation, all or part of the shale gas may be recovered from the various well locations 1 can be supplied to the same gas-liquid separation station for centralized treatment.
<Supplying at Least Part of Shale Gas Recovered from a Well to an Electrical Generator>
Next, at least part of the shale gas recovered from the wells may be supplied to an electrical generator 6 for electricity generation, and the generated electricity may be transferred to the equipment used for shale gas operation or at least to part of the equipment used for shale gas operation.
When the operation is carried out in the first shale gas well to supply shale gas, at least part of the shale gas supplied by this well may be supplied to the gas collection station 3 and may be supplied to an electrical generator 6 for electricity generation. The electricity generated by the an electrical generator 6 may be transferred to at least part of the equipment used in the shale gas operation, thereby replacing the diesel generator 5 or an external power supply used in the previous operation. By this operation, thus, the exploitation of gas by combining gas with electrical power can be achieved. The operation production may proceed continuously, avoiding the disadvantages of high energy consumption or high construction cost in contrast to when relying on only the power generated from a diesel generator or an external power supply.
The shale gas operation equipment may need an external power supply in the operation process. The shale gas operation equipment may include the first drilling machine 98 and the second drilling machine 92 used for well drilling and the electrical fracturing equipment, such as fracturing vehicle 93, perforation equipment 95, etc. used for the fracturing operation. When the shale gas produced is transferred to an electrical generator 6 and the above shale gas operation equipment is driven with the power generated, it may increase the energy efficiency during the operation.
In some embodiments, the shape and structure of the frames 221 may be substantially the same as those of the first frame 111 and the second frame 112 of the liquid container 100 shown in
In the embodiment shown in
As shown in
In the embodiment shown in
The drive unit 2234 shown in
The net 23 shown in
In the embodiment shown in
In this embodiment, the other features of the shale gas operation method may be substantially similar to those provided above for the first embodiment. The other structural components of liquid container 200 used for fracturing operation may be substantially similar to those provided above for the first embodiment.
Referring to
As shown in
The structural and positional relationship of each of the foldable supporting mechanisms 312 with respect to the frames 311 may be similar to those discussed above with respect to the foldable supporting mechanisms 223 and the frames 221 of the liquid container 200 shown in
In the embodiment shown in
In this embodiment, the other features of the shale gas operation method may be substantially similar to those provided above for the second exemplary disclosed embodiment. The other structural components of liquid container 300 used for fracturing operation may be substantially similar to those provided above for the second exemplary disclosed embodiment.
The liquid container 400 may include a plurality of frames 221, e.g., five, as shown in
In some embodiments, the liquid container 400 may include three liquid containers 200 connected in series in a horizontal direction, each having a support structure 41 with five frames 221 stacked in the vertical direction and a soft capsule 42 disposed within the space defined by the support structure 41. The number of the liquid containers 200 and/or the number of the soft capsules 42 may vary according to operational needs, and may be any suitable number, e.g., four, five, six, etc. The number of frames 221 may vary according to operational needs, which may be any suitable number, e.g., six, seven, eight, etc.
In some embodiments, the liquid container 400 may include an assembly of the liquid containers 100 or the liquid containers 300 arranged in a manner similar to that discussed above with respect to
In this embodiment, the other features of the shale gas operation method may be substantially similar to those provided above for the third exemplary disclosed embodiment. The other structural components of liquid container 200 used for fracturing operation may be substantially similar to those provided above for the third exemplary disclosed embodiment.
The one or more connectors 61 may be placed across two adjacent frame members of the two liquid containers 400 arranged side by side, as shown in
In this embodiment, the other features of the shale gas operation method may be substantially similar to those provided above for the first embodiment. The other structural components of liquid container 600 used for fracturing operation may be substantially similar to those provided above for the third embodiment.
As shown in
The drive unit 515 shown in
In this embodiment, the other features of the shale gas operation method may be substantially similar to those provided above for the first embodiment. The other structural components of liquid container 500 used for fracturing operation may be substantially similar to those provided above for the fourth embodiment.
In the embodiment shown in
The foldable supporting mechanisms 712 shown in
In this embodiment, the other features of the shale gas operation method may be substantially similar to those provided above for the first embodiment. The other structural components of liquid container 700 used for fracturing operation may be substantially similar to those provided above for the fifth embodiment.
Now refer to
The soft capsule 824 shown in
The base support 880 shown in
The net 823 shown in
The liquid container 800 may include a locking mechanism 821, as shown in
Similar to the embodiments shown in
When the foldable supporting mechanism 812 is to be folded, the moveable end of the position locking bar 8211 may be rotated to an unlocking position away from or out of the moving range or moving path of the sliding sleeve, such that the moveable end of the position locking bar 8211 does not interfere with the movement of the sliding sleeve and the linkage 8311. Accordingly, the sliding sleeve and the linkage 8311 may be moved along the at least one of the frames 8111, thereby unlocking the position of the foldable supporting mechanism 812, and enabling the support structure 810 to be folded.
In some embodiments, the foldable supporting mechanism 812 may be connected with the at least one of the frames 8111 through a sliding track 8514 that may be similar to the sliding track 514, as shown in
As shown in
The liquid container 800 shown in
In this embodiment, the other features of the shale gas operation method may be substantially similar to those provided above for the second exemplary disclosed embodiment. The other structural components of liquid container 800 used for fracturing operation may be substantially similar to those provided above for the fifth exemplary disclosed embodiment.
Referring to
Drilling a plurality of shale gas wells may be performed. Initially, at a first well location, a substantially straight vertical well section 90 may be drilled with the first drilling machine 98. The first drilling machine may be substantially the same as that provided for the first embodiment. After the straight well section is drilled, the first drilling machine 98 may be moved to a next well location 9 and the above straight well operation may be performed at a next well location.
Directional drilling may be carried out with the first drilling machine 98 from the straight well section made in the previous step. Once completed, the well may be secured with low-density cement. Afterwards a horizontal well operation is completed to form a horizontal well section 91 from the vertical well section 90. The first drilling machine 98 of the first well location may be moved to carry out the horizontal well drilling of the next well section 9.
A fracturing operation may be carried out. And, a perforation operation may be carried out via hydraulic sand blasting. A perforation tool 950 may be connected to hydraulic sand blast perforation equipment 95. The hydraulic sand blast perforation may be carried out by injecting water containing sand particles at a high pressure, e.g., 12 MPa, out of a spraying nozzle, such as perforation tool 950 at a speed of 190 m/s. To accelerate the perforation rate, fine sand may be added to the fluid. For instance, in about 15 minutes, the fluid may penetrate the casing and bore a hole in the rock stratum, which provides the suitable conditions for the next step of the fracturing operation.
Next, perforation may be performed at intervals using hydraulic sandblasting at intervals of 100 m. In the interval hydraulic sandblasting perforation, sand bridges may be established between the segments, which function to separate the previous well segments that have been compressed or pressurized. Considering that the pressure in every segment is identical in a horizontal well, it is necessary to add a certain quantity of crush-resistance fluid to the previous segment prior to the hydraulic fracturing of the annulus of each segment in order to increase the viscosity of the sand column in the previous segment, thereby avoiding any impact of the sand fracturing of the later segment on the previous segment.
Next, hydraulic sand fracturing may be performed in the annulus of the wellbore. During the fracturing, in accordance with the stress direction of the stratum, a high pressure, for instance, 50 MPa or higher, may be applied to the rock stratum through the fracturing fluid to cause the stratum to crack and generate a large number of fractures. Meanwhile, proppant may penetrate into the fractures, thereby establishing a passage for shale gas flow. The extension degree of the fracture may be controlled depending on the status of the stratum. The length of the fracture may be up to 100 m. The sand in the proppant may prevent the fractures from re-closing and re-blocking the gas flow after the pressure of the fracturing vehicle is reduced. The stratum fractures may be connected in the form of nets or branches, which may increase shale gas output. The perforations at intervals via hydraulic sand blasting and hydraulic sand fracturing may be performed in the annulus until the fracturing operation of all the segments of the wellbore is completed.
After the fracturing operation of all the segments is completed, sand particles in the well may be moved to the surface through repetitive sand washing and well washing.
Next, recovering shale gas from the well may be carried out. During shale gas recovery, at well location 1 where the gas production conditions are met, displacement fluid may be sprayed to replace the fracturing fluid or gas injection may be used to lift the gas out of the fractures and thereby displace the shale gas out of the well for separation of shale gas and liquid.
After gas-liquid separation, the obtained liquid may be pumped into the collection tank 4 for treatment.
Next, at least part of the shale gas recovered from the wells may be supplied to an electrical generator 6 for electricity generation, and the generated electricity may be transferred to the equipment used for shale gas operation or at least part of the equipment used for shale gas operation. The equipment used in the shale gas operation may be further provided with an external power supply during the operation process.
It is understood that, in this embodiment, the liquid used for fracturing operation may be stored and transferred with any liquid container described in the first to sixth embodiments.
Referring to
Drilling one or more wells in a plurality of well locations may be performed. Initially, and a substantially vertical well may be drilled. At the first vertical well section 90, the well may be drilled using a self-walking 30 DBS super single drilling machine as a first drilling machine 98. Then, the water-containing or complicated layer may be penetrated, the surface stratum casing may be lowered, and the well may be secured. After the vertical well section is drilled at the first well location 1, the self-walking 30 DBS super single drilling machine may be moved by 4 to 5 meters to a next well location 9 and the above substantially vertical well drilling operation may be performed at the next well location 9. Drilling of all of the vertical well sections 90 may be completed at all of the well locations 1,9.
Using a super single drilling machine as the first drilling machine provides beneficial effects, e.g., a small floor area, convenient transportation, quick installation and high automation level.
Next, drilling a substantially horizontal well section 91 may be performed. A 50 DBS drilling machine may be used as a second drilling machine 92 for step drilling. In some embodiments, after a casing of 30 m is drilled, directional drilling may be carried out with dynamic drilling tools having MWD measuring meters integrated to the drilling tool. The target zone may be located in the middle part of shale gas layer. After the landing point is achieved, drilling a substantially horizontal well section may be carried out.
The length of the horizontal well section 91 may be approximately 2 km. In some embodiments, the first drilling machine 98 used for drilling a vertical well section and the second drilling machine 92 used for drilling a horizontal well section 91 may be operated simultaneously at the well site. After drilling the horizontal well section is completed, the production stratum casing may be lowered and the well may be secured.
Next, fracturing operations may be performed at various well locations. The fracturing operations may be performed with hydraulic sand-blasting perforation and sand fracturing to the annulus. The fracturing equipment may include a coiled tubing drilling system needed for the fracturing operation, an injection head such as perforation tool 950, a fracturing vehicle 93 and a liquid container 4.
In some embodiments, the perforation via hydraulic sand blasting may be performed as follows. The fracturing vehicle 93 is connected with the hydraulic sand blasting perforation equipment 95. The tools necessary for the hydraulic sand blasting perforation, e.g. injection head or perforation tool 950, may be connected to the coiled tubing drilling system of the hydraulic sand blasting perforation equipment 95, and the hydraulic sand blasting perforation tools 950 are installed at a predetermined position in the well through the coiled tubing drilling system.
Next, the hydraulic sand blasting perforation may be performed at an interval of 150 m. Next, annular sand fracturing may be performed at a space interval of 150 m. The interval hydraulic sand blasting perforation and annular sand fracturing may be repeated until the fracturing operation of all the wells is completed.
In the interval fracturing operation, sand bridges may be established among the segments, which may separate the previous well segments that have been fractured. After the fracturing of all the segments is completed, all the sand particles may be flushed out of the well shaft with repetitive sand washing.
Next, recovering shale gas from a well may be performed. After cleaning the well, the gas in the well may be pushed out and replaced by spraying a displacement fluid or by injecting a gas via a gas lifting method. The shale gas may flow to the wellhead and converge in the gas pipe. Referring to
Next, at least part of the shale gas recovered from the wells may be supplied to an electrical generator 6 for electricity generation, and the generated electricity may be transferred to the equipment used for shale gas operation or at least part of the equipment used for shale gas operation.
The equipment used in the shale gas operation may need external power supply in the operation process. Such equipment includes a drilling machine, a fracturing vehicle, and other electricity-consuming equipment used in the shale gas operation.
When at least part of the gas wells meet the condition for gas production conditions, instead of the diesel generator 5, an electrical generator 6 that generates electricity from the self-produced shale gas may be used to provide electric power to the equipment such as an electric drilling machine and a fracturing vehicle. Accordingly, it can not only reduce the costs associated with well drilling and completing but also reduce pollutant emission.
It is understood that, in this embodiment, the liquid used for fracturing operation may be stored and transferred with any liquid container described in the first to sixth embodiments.
In this embodiment, the other features of the shale gas operation method may be substantially similar to those provided above for the first embodiment. The liquid container used for the fracturing operation may be stored and transferred with any of the liquid containers described in the first to sixth embodiments.
Turning now to
Although, for purposes of this disclosure, certain disclosed features are shown in some figures but not in others, it is contemplated that, to the extent possible, the various features disclosed herein may be implemented by each of the disclosed, exemplary embodiments. Accordingly, differing features disclosed herein are not to be interpreted as being mutually exclusive to different embodiments unless explicitly specified herein or such mutual exclusivity is readily understood, by one of ordinary skill in the art, to be inherent in view of the nature of the given features.
While the presently disclosed devices have been described with reference to the specific embodiments thereof, it should be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the disclosure. In addition, many modifications may be made to adapt a particular situation, material, composition of matter, process, process step, or steps to the objective, spirit, and scope of the present invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only.
Chen, Tao, Chen, Guang, Chen, Jun, Xie, Wei, He, Meng, Zhang, Mi, Wang, Mingshe, Liu, Xuanguo, Tang, Ping, Wang, Jiangyang, Liang, Zhongcai, Liu, Yinchun
Patent | Priority | Assignee | Title |
Patent | Priority | Assignee | Title |
2507939, | |||
2916058, | |||
2931409, | |||
4036361, | Dec 18 1975 | Collapsible container | |
5437384, | Jun 05 1992 | STRUCTURE-FLEX LTD | Container apparatus for fluid material |
5554453, | Jan 04 1995 | Energy Research Corporation | Carbonate fuel cell system with thermally integrated gasification |
5622277, | Jan 07 1994 | Koninklijke Emballage Industrie Van Leer B.V. | Collapsible container for fluid products |
5746343, | Nov 27 1996 | HOOVER GROUP, INC ; HOOVER MATERIALS HANDLING GROUP, INC | Flexible bag for liquids mounted on a frame |
5897012, | Apr 04 1997 | SORTWELL & CO | Collapsible intermediate bulk container |
7823644, | May 14 2004 | In-situ method of producing oil shale, on-shore and off-shore | |
8100264, | May 02 2003 | ALMAR PACKAGING PTY LTD | Intermediate bulk container |
20030111223, | |||
20030136558, | |||
20040108110, | |||
20040206504, | |||
20050252656, | |||
20070023186, | |||
20070089879, | |||
20070181301, | |||
20080190606, | |||
20090038795, | |||
20090151938, | |||
20110284214, | |||
20120085541, | |||
20120255734, | |||
CN101864937, | |||
CN102287175, | |||
CN1875168, | |||
WO2011000089, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Apr 30 2012 | SICHUAN HONGHUA PETROLEUM EQUIPMENT CO., LTD. | (assignment on the face of the patent) | / |
Date | Maintenance Fee Events |
Date | Maintenance Schedule |
Dec 09 2017 | 4 years fee payment window open |
Jun 09 2018 | 6 months grace period start (w surcharge) |
Dec 09 2018 | patent expiry (for year 4) |
Dec 09 2020 | 2 years to revive unintentionally abandoned end. (for year 4) |
Dec 09 2021 | 8 years fee payment window open |
Jun 09 2022 | 6 months grace period start (w surcharge) |
Dec 09 2022 | patent expiry (for year 8) |
Dec 09 2024 | 2 years to revive unintentionally abandoned end. (for year 8) |
Dec 09 2025 | 12 years fee payment window open |
Jun 09 2026 | 6 months grace period start (w surcharge) |
Dec 09 2026 | patent expiry (for year 12) |
Dec 09 2028 | 2 years to revive unintentionally abandoned end. (for year 12) |