There is set forth herein a bushing comprising a longitudinally extending cylindrical body having an inner surface and an outer surface, the longitudinally extending cylindrical body further having a longitudinally extending slit. In one embodiment the bushing can comprise a longitudinally extending formation formed on the longitudinally extending cylindrical body. The longitudinally extending formation can be located at a radially position of the cylindrical body spaced apart from a radial position of the longitudinally extending slit. The longitudinally extending cylindrical body can be configured so that the longitudinally extending cylindrical body preferentially deforms along the longitudinally extending formation.
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1. A system comprising:
a bushing, wherein the bushing includes:
a longitudinally extending hollow cylindrical body defining a center axis therethrough, the body comprising a wall having an inner surface and an outer surface, the longitudinally extending cylindrical body further having a longitudinally extending slit formed through said wall;
a longitudinally extending formation recessed in the inner surface of the wall of the longitudinally extending cylindrical body, wherein the longitudinally extending formation is located at a circumferential position of the cylindrical body that is substantially opposite a circumferential position of the longitudinally extending slit; and
a supplementary longitudinally extending formation recessed in the inner surface of the wall, the supplementary longitudinally extending formation being located at a circumferential position of the cylindrical body that is spaced from a circumferential position of each of the longitudinally extending slit and the longitudinally extending formation, wherein the circumferential position of the supplementary longitudinally extending formation is intermediate a circumferential position of the slit and a circumferential position of the longitudinally extending formation,
wherein the longitudinally extending slit, the longitudinally extending formation and the supplementary longitudinally extending formation extend an entire length of the longitudinally extending cylindrical body; and
an apparatus, the apparatus comprising: a central through-bore receiving the bushing therein, and an outer wall surrounding the central through-bore, the outer wall comprising:
a first set screw movably engaged in a first hole formed in the outer wall, wherein the first set screw is directed at the outer surface of the bushing at a first circumferential position between the circumferential positions of the longitudinally extending formation and the supplemental longitudinally extending formation, and
a second set screw movably engaged in a second hole formed in the outer wall, wherein the second set screw is directed at the outer surface of the bushing at a second circumferential position between the circumferential positions of the supplementary longitudinally extending formation and the longitudinally extending slit;
wherein when the first and second set screws are engaged so as to impinge on the outer surface of the bushing, the cylindrical body of the bushing deforms along the longitudinally extending formation and the supplementary longitudinally extending formation substantially toward the center axis.
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The invention relates to mechanical apparatus in general and in particular to a clamping bushing
Mechanical apparatuses can be joined to a round shaft for the purpose of transmitting torque from the shaft to the apparatus, or vice versa, a means must exist to connect the apparatus to the shaft for this purpose. Prior art apparatuses have used a variety of means for joining to a shaft, including set screws which impinge directly on the shaft through the apparatus. This method is crude and frequently results in slippage and scoring of the shaft if excessive torque is input, or the screws are not tightened properly due to the small surface area contact of the screws on the shaft. Improved methods have been proposed and utilized, such as split hubs, or bushings which can be inserted into an apparatus, and then compressed with a set screw(s). Clamping methods associated with these prior art types utilize a common concept of applying force on the outside of a bushing which has a cylindrical bore. Since in practice the shaft and bore of the apparatus and bushing are not exactly equal in size or shape, it is normal that contact exists between a cylindrical shaft and a clamping bushing or apparatus with a cylindrical bore, only in limited areas. Even in designs where clamping is applied upon opposite sides of a bushing or apparatus with a cylindrical bore, it is possible that only two lines of contact extending axially along the two areas of contact that exist between the shaft and the apparatus as the apparatus is forced to collapse onto the shaft.
There is set forth herein a bushing comprising a longitudinally extending cylindrical body having an inner surface and an outer surface, the longitudinally extending cylindrical body further having a longitudinally extending slit. In one embodiment the bushing can comprise a longitudinally extending formation formed on the longitudinally extending cylindrical body. The longitudinally extending formation can be located at a radial position of the cylindrical body spaced apart from a radial position of the longitudinally extending slit. The longitudinally extending cylindrical body can be configured so that the longitudinally extending cylindrical body preferentially deforms along the longitudinally extending formation.
Features described herein can be better understood with reference to the drawings described below. The relative dimensions of features depicted in the drawings herein represent specific embodiments of the invention. However, it is understood that apparatus, systems, and methods herein can be provided with use of relative dimensions other than those specifically set forth in the drawings. In the drawings, like numerals are used to indicate like parts throughout the various views.
Referring to
In one embodiment, cylindrical body 12 can have first and second longitudinally extending formations 20, 22 for encouraging preferential deformation of the cylindrical body 12 along the one or more formation 20, 22. The first longitudinally extending formation 20 can be radially disposed at a radial position on cylindrical body 12 substantially opposite of slit 18. The second longitudinally extending formation 22 can be disposed at a radial position intermediate of slit 18 and formation 20 and can be disposed at a radial position at about 90 degrees from slit 18 and about 90 degrees from formation 20. The second longitudinally extending formation can be regarded as a supplementary longitudinally extending formation. The second longitudinally extending formation 22 can be more proximal to slit 18 than formation 20 and can be spaced apart from formation 20. The exemplary 180 degree and 90 degree radial positions can be regarded alternatively as 6 o'clock and 3 o'clock radial positions respectively. The radial position of formation 20 can be other than 180 degrees. The radial position of formation 22 can be other than 90 degrees. The shape, size, and/or depth of the first and second longitudinally extending formations can be varied. Referring to the embodiment of
Referring to the alternative embodiment of
In
In one embodiment, it can be advantageous to arrange bushing 10 in radial alignment (i.e., with bushing at a proper position of rotation about axis 27) prior to insertion of the bushing 10 and apparatus 30 into the bore 32 of apparatus 30. Bushing 10 and apparatus 30 can be regarded to be properly aligned when set screws 40 and 44 as set forth herein can impinge a bushing 10 at a desired position of bushing 10. In one embodiment, bushing 10 can include a tapped hole 42 and tapped hole 46 formed therein. Bushing 10 can be radially aligned with apparatus 30 in one embodiment such that set screw 40 will impinge through tapped hole 42 during tightening in an area between longitudinally extending formation 20 and longitudinally extending formation 22, and set screw 44 will impinge on the outer surface 16 of the bushing's cylindrical body 12 through tapped hole 46 between longitudinally extending formation 22 and slit 18. Set screw 40 and set screw 44 can impart a force to bushing 10 when impinging thereon.
In one example, as described with reference to
In one example described, force can be imparted to outer surface 16 of the longitudinally extending cylindrical body 12 defining bushing 10 utilizing first and second set screws 40, 44. The set screws 40, 44 can be driven through the apparatus 30 at radial positions of apparatus 30 that are substantially 90 degrees from each other so that they impart forces to the outer surface of the bushing cylindrical body 12 at radial positions of cylindrical body 12 that are substantially 90 degrees from one another. The bushing 10 can be arranged relative to apparatus 30 in an alignment such that radial position of the first set screw 40 can be generally aligned in a radial position of cylindrical body 12 located between the first longitudinally extending formation 20 and second formation 22, and the second set screw 44 can be generally aligned in a radial position of cylindrical body 12 located between the second longitudinally extending formation 22 and the slit 18.
In one example, the set screws 40, 44 can be tightened in a sequential manner, with the first set screw 40 tightened first (
After the first set screw 40 has been tightened, the second set screw 44 can be tightened. Tightening of the second set screw 44 can cause the longitudinally extending cylindrical body 12 between the second longitudinally extending formation 22 and the slit 18 to bend as a lever with its pivot point at the second longitudinally extending formation 22 until it contacts the shaft 5 as shown in
By clamping the area between formation 20 and formation 22, before clamping an area between formation 22 and slit 18, a “bowing” effect can be avoided. It can be seen that if the area between formation 22 and slit 18 is clamped prior to clamping the area between formation 20 and formation 22, the area between formation 20 and formation 22 can tend to bow out so that inner surface 14 is separated from shaft 5 at the radial position between formation 20 and formation 22. With the area between formation 20 and formation 22 in a bowed out state, clamping of the area may not result in good contact of an inner surface 14 of bushing 10 to shaft 5. With the area between formation 20 and formation 22 bowed out, a possible result is a dimple formation in bushing 10 being formed at the location of a set screw 40. The dimple can contact shaft 5, but since the dimple can be about the divot of screw 40, the region of contact can be relatively small. In some instances it is preferred to clamp an area between formation 22 and slit 18 prior to clamping an area between formation 20 and formation 22.
Referring to the cross-sectional views of
In one embodiment, an axis of a set screw defining a set screw and tapped hole direction can substantially intersect an axis 27 of the bushing or can be offset from axis 27. Referring to
In one embodiment, longitudinally extending (flatted portion or flats) can be defined at outer surface 16 of cylindrical body 12 in positions corresponding to expected and desired set screw impingement points.
Compared to prior art designs, the described systems offer many advantages including the ability to utilize a variety of materials with different characteristics to meet necessary requirements. The system 100 described herein allows progressive clamping utilizing a single bushing and offers much improved clamping capabilities over all previous art. A bushing having two internal longitudinally extending formations and a longitudinally extending slit for inserting into the bore of a rotatable hub and is deformed into progressive clamping engagement with a shaft 5 with utilization of a first set screw which bears against the bushing between the first and second longitudinally extending formations 20, 22, and a second set screw 40 which bears against the bushing between the second longitudinally extending formation and the slit.
With further reference to cylindrical body 12 defining bushing 10, cylindrical body 12 in the various embodiments set forth herein can comprise metal, e.g., steel, aluminum, cast iron, and can be of unitary construction, i.e., can comprise a single piece of material. Regarding slit 18, slit 18 can be formed by e.g., casting, molding, or machining. Regarding formations 20, 22, formations 20, 22 can be formed by, e.g., by casting, molding, or machining Regarding set screws, axes 140, 144 of set screws 40, 44 defining a direction of set screws and holes 42, 46 can extend in directions in each described embodiment that is parallel to an arbitrary plane perpendicularly intersecting axis 27. Alternatively, axis 140 and axis 144 can extend in directions at an angle, e.g., more than 10 degrees from parallel, relative to such arbitrary plane. In one embodiment, slit 18, longitudinally extending formation 20 and longitudinally extending formation 22 can extend an entire length of bushing 10. In another embodiment, one or more of slit 18, formation 20, and formation 22 extend part of a length of bushing 10. In one example, for each of the embodiments of bushing 10 and/or system 100 described with reference to a cross-sectional view herein (
Referring to
TABLE A
1. Insert bushing 10 into apparatus 30 until the outer
face of bushing 10 is flush with the outer face of apparatus 30.
2. Align bushing 10 such that set screw 40 is between
longitudinally extending formations 20 and 22, and set screw 44
is between longitudinally extending formation 22 and slot 18.
3. Tighten set screw 40 to x inch/lbs. torque.
4. Tighten set screw 44 to y inch/lbs. torque.
In one embodiment, instruction manual 150 can include a subset of the instructions as are indicated in Table A, e.g., only one of the instructions, e.g., any one of the instructions. Regarding instruction 3 in the context of instruction 4 in the example of Table A, instruction 3 indicates that an area of the bushing between a longitudinally extending formation is to be clamped prior to a clamping at an area of the bushing between the supplementary longitudinally extending formation and a longitudinally extending slit on the bushing. Instruction manual 150 in the embodiment of
A prior art system for securing an apparatus in relation to a shaft 5 is shown in
In the present invention, where a first bushing portion can be collapsed onto a shaft, using a lever pivot point and set screw pressure, and then a second bushing portion can be collapsed onto a shaft using a second lever pivot point and set screw pressure, the creation of a minimum three longitudinal clamping surfaces is assured, and torque capacity of the assembled system is maximized.
In the embodiments of
Without any longitudinally extending formations allowing preferential deformation of bushing 10 along a longitudinally extending formation, there can be expected to be at most two longitudinally regions of contact between bushing 10 and shaft 5 (see
In one embodiment to maintain a strength of bushing 10 at a higher level and to improve contact between bushing 10 and shaft 5, bushing 10 can be provided so that a percentage of radians of bushing 10 corresponding to preferentially deforming formations of bushing 10 is less than a percentage of radians corresponding to areas of bushing 10 external to preferentially deforming formations. Referring to
By maintaining the radian ratio of non-formation areas to formation areas at or above 1 as in the exemplary embodiment, structural strength of bushing 10 is improved and areas of surfaces providing contact with shaft 5 is increased.
A small sample of system methods and apparatus are described herein as follows:
A1. A bushing comprising:
a longitudinally extending cylindrical body having an inner surface and an outer surface, the longitudinally extending cylindrical body further having a longitudinally extending slit;
a longitudinally extending formation formed on the longitudinally extending cylindrical body, wherein the longitudinally extending formation is located at a radial position of the longitudinally extending cylindrical body that is spaced apart from a radial position of the longitudinally extending slit, and wherein the longitudinally extending cylindrical body is configured so that the longitudinally extending cylindrical body preferentially deforms along the longitudinally extending formation.
A2. The bushing of A1, wherein the longitudinally extending cylindrical body is defined by a wall having a longitudinally extending slit.
A3. The bushing of A1, wherein the bushing further includes a supplementary longitudinally extending formation, the supplementary longitudinally extending formation being located at a radial position of the cylindrical body that is spaced apart from a radial position of each of the longitudinally extending slit and the longitudinally extending formation, wherein the longitudinally extending cylindrical body is configured to preferentially deform along the longitudinally extending formation and along the supplementary longitudinally extending formation.
A4. The bushing of A3, wherein the longitudinally extending formation is disposed at a radial position of the longitudinally extending cylindrical body substantially opposite a radial position of the longitudinally extending slit, and wherein the supplementary longitudinally extending formation is disposed at a radial position of the cylindrical body of about 90 degrees from each of the longitudinally extending slit and the longitudinally extending formation.
A5. The bushing of A1, wherein the longitudinally extending formation is disposed at a radial position of the cylindrical body substantially opposite a radial position of the longitudinally extending slit.
A6. The bushing of A1, wherein the longitudinally extending formation has an arcuate cross-section.
A7. The bushing of A1, wherein the longitudinally extending formation has a rectilinear cross-section.
A8. The bushing of A1, wherein the longitudinally extending cylindrical body is of unitary construction.
A9. The bushing of A1, wherein the longitudinally extending formation partially defines the inner surface of the longitudinally extending cylindrical body.
A10. The bushing of A1, wherein the longitudinally extending cylindrical body includes a longitudinally extending flat partially defining the outer surface of the longitudinally extending cylindrical body, the longitudinally extending flat for use in aiding a rotational alignment of the bushing.
A11. The bushing of A1, wherein the bushing further includes a supplementary longitudinally extending formation, the supplementary longitudinally extending formation being located at a radial position of the cylindrical body that is spaced from a radial position of each of the longitudinally extending slit and the longitudinally extending formation, wherein the longitudinally extending cylindrical body is configured to preferentially deform along the longitudinally extending formation and along the supplementary longitudinally extending formation, wherein the longitudinally extending formation is disposed at a radial position of the longitudinally extending cylindrical body substantially opposite a radial position of the longitudinally extending slit, and wherein the supplementary longitudinally extending formation is disposed at a radial position of the cylindrical body of about 90 degrees from each of the longitudinally extending slit and the longitudinally extending formation, wherein the longitudinally extending cylindrical body includes a longitudinally extending flat partially defining the outer surface of the longitudinally extending cylindrical body, the longitudinally extending flat for use in aiding a rotational alignment of the bushing.
A12. The bushing of A3, wherein the bushing includes a further supplementary longitudinally extending formation, the further supplementary longitudinally extending formation being located at a radial position of the cylindrical body that is spaced apart from a radial position of each of the longitudinally extending formations and the supplementary longitudinally extending formation, wherein the longitudinally extending cylindrical body is configured to preferentially deform along the further supplementary longitudinally extending formation.
A13. The bushing of A1, wherein the bushing includes a plurality of spaced apart longitudinally extending formations including the longitudinally extending formation.
A14. The bushing of A13, wherein a count of the plurality of longitudinally extending formations is an integer between 1 and 6.
A15. The bushing of A13, wherein a count the plurality of longitudinally extending formations is an integer between 2 and 3.
A16. The bushing of A1, wherein the bushing has one or more formation, including the longitudinally extending formation, for providing preferential deformation of the bushing, and wherein a percentage of radians corresponding to areas of the bushing external to the one or more formations is greater than a percentage of radians corresponding to the one or more formations.
A17. The bushing of A16, wherein a radian ratio of areas of the bushing external to the one or more formation to areas of the bushing corresponding to the one or more formation is N:1, where 1≦N.
A18. The bushing of A16, wherein a radian ratio of areas of the bushing external to the one or more formation to areas of the bushing corresponding to the one or more formation is N:2, where 2≦N.
A19. The bushing of A1, wherein the longitudinally extending cylindrical body is configured so that the longitudinally extending cylindrical body preferentially deforms along the longitudinally extending formation responsively to a manually generated force being imparted to the outer surface.
B1. A method for attaching a hub equipped apparatus to a shaft, the hub having a bore, the method comprising:
providing a bushing, the providing including the providing the bushing to include a longitudinally extending formation formed on the longitudinally extending cylindrical body, wherein the longitudinally extending formation located at a radial position on the cylindrical body spaced apart from a radial position of the longitudinally extending slit, and wherein the longitudinally extending cylindrical body is configured so that the longitudinally extending cylindrical body preferentially deforms along the longitudinally extending formation, wherein the providing further includes providing the bushing to include a supplementary longitudinally extending formation, the supplementary longitudinally extending formation being spaced apart from the first longitudinally extending formation and being more proximal to the slit than the first longitudinally extending formation.
arranging the hub and bushing so that the hub is disposed about the bushing;
imparting a force to the bushing at a first radial position intermediate the first and supplementary longitudinally extending formation;
imparting a force to the bushing at a second radial position intermediate the supplementary longitudinally extending formation and the longitudinally extending slit.
B2. The method of B1, wherein imparting a force to the bushing at a first radial position is performed prior to the imparting a force to the bushing at a second radial position.
B3. The method of B1, wherein the imparting a force to the bushing at the first radial position is provided by driving of a set screw through the hub.
C1. A system comprising:
an apparatus having a central bore;
a bushing adapted to be disposed within the central bore;
wherein the bushing includes a longitudinally extending cylindrical body having an inner surface and an outer surface, the longitudinally extending cylindrical body further having a longitudinally extending slit;
wherein the bushing includes a longitudinally extending formation formed on the longitudinally extending cylindrical body, wherein the longitudinally extending formation is located at a radial position of the cylindrical body that is spaced apart from a radial position of the longitudinally extending slit, and wherein the longitudinally extending cylindrical body is configured so that the longitudinally extending cylindrical body preferentially deforms along the longitudinally extending formation,
wherein the bushing further includes a supplementary longitudinally extending formation, the supplementary longitudinally extending formation being located at a radial position of the cylindrical body that is spaced from a radial position of each of the longitudinally extending slit and the longitudinally extending formation, wherein the radial position of the supplementary longitudinally extending formation is more proximate a radial position of the slit than radial position of the longitudinally extending formation, wherein the longitudinally extending cylindrical body is configured to preferentially deform along the longitudinally extending formation and along the supplementary longitudinally extending formation.
C2. The system of C1, wherein the longitudinally extending cylindrical body is defined by a wall of unitary construction having a longitudinally extending slit.
C3. The system of C2, wherein the longitudinally extending formation is disposed at a radial position of the longitudinally extending cylindrical body substantially opposite a radial position of the longitudinally extending slit, and wherein the supplementary longitudinally extending formation is located at a radial position of the cylindrical body of about 90 degrees from each of the longitudinally extending slit and the longitudinally extending formation.
C4. The system of C1, wherein the longitudinally extending formation is located at a radial position of the cylindrical body substantially opposite a radial position of the longitudinally extending slit.
C5. The system of C1, wherein the longitudinally extending formation has an arcuate cross-section.
C6. The system of C1, wherein the longitudinally extending formation has a rectilinear cross-section.
C7. The system of C1, wherein the apparatus has a first tap hole for orienting a first screw so that the first screw can impinge on the longitudinally extending cylindrical body at a first position intermediate the radial position at which the longitudinally extending formation is located and the radial position at which the longitudinally extending formation is located, and wherein the apparatus has a second tap hole for orienting a second screw so that the second screw can impinge on the longitudinally extending cylindrical body at a second position intermediate of the radial position at which the second longitudinally extending formation is located and the radial position at which the longitudinally extending formation is located.
C8. The system of C1, wherein the apparatus includes first and second tap holes for orienting screws at respective radial position of the bushing that are about 90 degrees apart.
C9. The system of C1, wherein the apparatus has a screw driven therethrough that impinges on the bushing, the screw having an axis that extends substantially through an axis of the longitudinally extending cylindrical body.
C10. The system of C1, wherein the apparatus has a screw driven therethrough that impinges on the bushing, the screw having a screw axis that extends in a direction such that at a minimum spacing distance with an axis of the longitudinally extending cylindrical body, the screw axis is closer to the inner surface than the axis of the longitudinally extending cylindrical body.
C11. The system of C1, wherein the apparatus has first and second screws extending therethrough, the first screw impinging on the bushing at a radial position of the bushing between the longitudinally extending formation and the supplementary longitudinally extending formation proximate the second screw impinging on the bushing at a radial position between the supplemental longitudinally extending formation at the longitudinally extending slit.
C12. The system of C1, wherein the first longitudinally extending formation and the supplementary longitudinally extending formation partially define the inner surface, wherein the longitudinally extending cylindrical body has a longitudinally extending flat partially defining the outer surface and disposed at a radial position of the bushing between the radial position at which the longitudinally extending formation is located and the radial position of which the supplementary extending formation is located.
C13. The system of C1, wherein the system further includes an instruction manual including at least the instruction indicating that an area of the bushing between the longitudinally extending formation and the supplementary longitudinally extending formation is to be clamped prior to a clamping at an area of the bushing between the supplementary longitudinally extending formation and the longitudinally extending slit.
While the present invention has been described with reference to a number of specific embodiments, it will be understood that the true spirit and scope of the invention should be determined only with respect to claims that can be supported by the present specification. Further, while in numerous cases herein wherein systems and apparatuses and methods are described as having a certain number of elements it will be understood that such systems, apparatuses and methods can be practiced with fewer than or more than the mentioned certain number of elements. Also, while a number of particular embodiments have been described, it will be understood that features and aspects that have been described with reference to each particular embodiment can be used with each remaining particularly described embodiment.
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Sep 23 2010 | C-Flex Bearing Co., Inc. | (assignment on the face of the patent) | / | |||
Sep 23 2010 | SMITH, WAYNE A | C-FLEX BEARING CO , INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 025071 | /0561 | |
Sep 19 2024 | C-FLEX BEARING CO , INC | RSSJ HOLDINGS, LLC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 068643 | /0175 | |
Sep 19 2024 | RSSJ HOLDINGS LLC | LIVE OAK BANKING COMPANY | SECURITY INTEREST SEE DOCUMENT FOR DETAILS | 068658 | /0635 |
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