A lateral DMOS transistor is provided with a source region, a drain region, and a conductive gate. The drain region is laterally separated from the conductive gate by a field oxide that encroaches beneath the conductive gate. The lateral DMOS transistor may be formed in a racetrack-like configuration with the conductive gate including a rectilinear portion and a curved portion and surrounded by the source region. Disposed between the conductive gate and the trapped drain is one or more levels of interlevel dielectric material. One or more groups of isolated conductor leads are formed in or on the dielectric layers and may be disposed at multiple device levels. The isolated conductive leads increase the breakdown voltage of the lateral DMOS transistor particularly in the curved regions where electric field crowding can otherwise degrade breakdown voltages.
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1. A transistor structure comprising:
a gate electrode having straight portions and a curved portion,
a source region disposed outside said gate electrode;
a drain region formed inside said gate electrode;
a dielectric disposed between said gate electrode and said drain region; and,
a plurality of isolated floating conductor leads disposed in or on, or both in and on said dielectric, each of said plurality of isolated floating conductor leads having straight portions and a curved portion and said plurality of isolated floating conductor leads disposed at multiple device levels such that at least some of said isolated floating conductor leads disposed at one device level cross completely over portions of said isolated floating conductor leads disposed at another device level.
12. A transistor structure comprising:
a semiconductor material having a top surface;
a conductive gate overlying and insulated from said top surface by at least a gate dielectric, said conductive gate including a rectilinear portion, and a curved portion in a curved region;
a source region formed in said semiconductor material;
a drain region formed in said semiconductor material and spaced from said conductive gate;
an interlevel dielectric disposed between said conductive gate and said drain region and including a plurality of isolated floating conductor leads disposed therein or thereon,
wherein said plurality of isolated floating conductor leads includes metal leads disposed at one device level and which cross completely over straight metal leads disposed at a different device level.
19. A semiconductor device comprising a transistor structure having a shape including opposed rectilinear regions and opposed curved regions and formed over a semiconductor substrate having a top surface, said transistor structure comprising:
a conductive gate overlying said top surface and insulated from said top surface by a gate dielectric, said conductive gate including rectilinear gate portions and curved gate portions;
a source region formed in said semiconductor substrate outside said conductive gate;
a drain region formed in said semiconductor substrate and spaced from and surrounded by said conductive gate;
an oxide region formed in and above said top surface and extending at least partially beneath said conductive gate; and
a dielectric material formed over said oxide region and between said conductive gate and said drain region and including therein a lower group of conductive leads isolated from one another and an upper group of conductive leads isolated from one another, disposed over the lower group of conductive leads, and overlapping at least portions of said lower group of conductive leads,
wherein said lower group of conductive leads includes curved lower conductive leads between said drain region and said curved gate portions and said upper group of conductive leads includes curved upper conductive leads and straight upper conductive leads between said drain portion and said curved gate portions, and wherein said straight upper conductive leads overlap said curved lower conductive leads.
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This application is a continuation of U.S. patent application Ser. No. 13/186,660, filed on Jul. 20, 2011, which is related to and claims priority of U.S. Provisional Application No. 61/491,217, filed May 29, 2011, the contents of each of which are hereby incorporated by reference as if set forth in their entireties.
The disclosure relates to lateral double-diffused metal-oxide-semiconductor (LDMOS) transistors and, in particular, to high voltage (HV) LDMOS transistors with increased breakdown voltages.
Lateral double-diffused metal-oxide-semiconductor (LDMOS) transistors are commonly used in high-voltage applications because of their high breakdown voltage characteristics. The layout geometry of a typical LDMOS transistor includes curved regions such as when the transistor is formed in loops, or when the LDMOS transistor is shaped in an oval or racetrack-like configuration with rectilinear portions between the curved regions.
It is well known that the layout geometry of an LDMOS transistor can have an adverse impact on device characteristics, such as the breakdown voltage, of the transistor. Specifically, when the layout geometry of an LDMOS transistor includes curved regions, the LDMOS transistor can suffer from a low breakdown voltage at the curved regions due to electric field crowding effects. Electric field crowding effects describe the conditions where the surface electric field of an LDMOS transistor is higher at the curved regions of the transistor as compared to the parallel rectilinear regions due to electric field crowding at the curved regions. Thus, the breakdown voltage of the overall LDMOS transistor is limited by the breakdown voltage of the curved regions.
Approaches for reducing the electric field crowding at the curved regions of an LDMOS transistor by altering the dimensions and the relative dimensions of the respective transistor features, undesirably introduce variations to device performance and alter device characteristics and functionality of the transistors. In general, increasing the breakdown voltage typically involves a higher on-state resistance (RON). An increase in on-state resistance of a transistor is undesirable, especially for high-voltage applications.
Therefore, it would be desirable to optimize the breakdown voltage characteristics of an LDMOS transistor over the entire layout geometry of the transistor without adversely impacting other device characteristics of the transistor.
The present disclosure is best understood from the following detailed description when read in conjunction with the accompanying drawing. It is emphasized that, according to common practice, the various features of the drawing are not necessarily to scale. On the contrary, the dimensions of the various features may be arbitrarily expanded or reduced for clarity. Like numerals denote like features throughout the specification and drawing.
The disclosure is related to high voltage (HV) and ultra high voltage (UHV) semiconductor devices, and especially advantageously to those with operating voltages greater than 400 V. The disclosure is related to lateral DMOS, lateral double-diffused metal-oxide-semiconductor transistors. Such LDMOS transistors typically include an oval or racetrack-like orientation including a rectilinear region and a curved region but aspects of the disclosure also apply to other LDMOS transistor orientations such as round, or other ovoid or rectangular shapes. In conventional devices, the LDMOS transistor can suffer from low breakdown voltages at curved regions or in corner regions, due to electric field crowding effects.
The techniques and aspects of the disclosure have been effective in increasing breakdown voltages without using additional masks or additional processing operations. In one exemplary embodiment, a breakdown voltage of 800 V for a particular LDMOS transistor, was increased to about 950 V. Such values are illustrative only. The disclosure generally increases breakdown voltages, especially in locations at the curved regions, i.e. at the drain tip according to the trapped-drain configuration, where electric fields can lead to a reduction of breakdown voltage. The techniques and aspects of the disclosure have also been effective in increasing breakdown voltages without increasing on-state resistance.
High voltage lateral DMOS transistors formed in an oval or racetrack-like configuration typically include a source, a drain, and a gate electrode. The gate electrode is disposed partially over a thin gate dielectric and also extends partially over a thicker field oxide. In various exemplary embodiments, the HV or UHV LDMOS transistors may be formed in a trapped-source configuration. That is, the source region is enclosed by the gate electrode. In various other exemplary embodiments, the HV or other LDMOS transistors of the disclosure are made in a trapped-drain configuration where the drain region is enclosed by the gate, i.e. situated inside of the racetrack-like configuration. According to the trapped-drain configuration, the source region is immediately adjacent the outer portion of the gate electrode disposed over the gate dielectric and the drain is spaced a distance from the gate electrode. Although the figures illustrate the trapped-drain configuration and the description describes the exemplary trapped-drain configuration, it should be understood that the principles described herein, are equally applicable to the trapped-source configuration.
Source 4 surrounds conductive gate 6 and the racetrack-like configuration includes curved region 12 and rectilinear region 14 of LDMOS transistor 10. Conductive gate 6 itself includes a curved portion in curved region 12 and a straight portion in rectilinear region 14. Conductive gate 6 is laterally spaced from drain region 2 as will be shown in more detail in
Each of source 4 and drain 2 may be n-type regions or p-type regions formed in a silicon layer, a silicon substrate or other semiconductor material. Source 4 and drain 2 may be formed in conjunction with various LDMOS transistor substructures. The substructure beneath source 4, conductive gate 6 and drain region 2 may include various wells and buried layers depending on technology and application.
Dielectric layers 26 are formed between inner boundary 20 of conductive gate 6 and boundary 22 of drain 2 and may include multiple dielectric layers or there may be only one dielectric layer in another exemplary embodiment. Isolated conductor leads 28 are disposed within or above one or more of the dielectric layers 26 and between conductive gate 6 and drain 2. Isolated conductive leads 28 may be formed of various metal materials, polysilicon, a combination of polysilicon and a metal material such as a polycide, or various other conductive materials. Isolated conductor leads 28 are isolated from one another and are floating structures, electrically. In the illustrated configuration, isolated conductor leads 28 include a curved portion and a rectilinear portion. The curved portion of isolated conductor leads 28 extends arcuately around drain 2 and in the illustrated embodiment represents a series of arcs of concentric circles but such is exemplary only. In other exemplary embodiments, isolated conductor leads 28 may, in curved region 14, each include the same radius of curvature and may be disposed so that they remain isolated from one another. Isolated conductor leads 28 formed in dielectric layers 26 are generally disposed over the field oxide and between conductive gate 6 and drain 2. In rectilinear region 14, isolated conductor leads 28 are essentially parallel to one another in the exemplary embodiment.
One aspect of the disclosure is that isolated conductor leads 28 are formed without adding additional processing operations to the manufacture of the integrated circuit or other semiconductor device including the LDMOS transistor. Each of the device levels of isolated conductor leads 28 are formed from an existing conductive material layer by simply adding the isolated conductor leads 28 to the photomask used to define the indicated conductive material pattern such as used in other areas of the semiconductor device. Isolated conductor leads 28 are formed using the same processing operations that simultaneously form other device features in other areas of the semiconductor device that includes the LDMOS transistor 10.
In
Curved isolated conductor leads 52 may represent a series of arcs of concentric circles as illustrated in
According to each of the described embodiments, applicants have found that electric field effects at the drain tip are reduced and breakdown voltages increased according to an aspect of the trapped-drain configuration of the disclosure.
Aspects of the disclosure may be applied to HV or UHV LDMOS transistors having various substructures including the source and drain having various dopant concentrations and various dopant types. The source and drain regions may be oriented in various well arrangements and in arranged in various relations with respect to various transistor body configurations. The following device structures should then be understood to be exemplary and not limiting of the various environments in which the disclosure finds application.
According to one embodiment, the lateral DMOS transistor structure includes a semiconductor material of a first conductivity type. The semiconductor material has a first dopant concentration and a top surface. A conductive gate overlies and is insulated from the top surface of the semiconductor material by a gate dielectric. The conductive gate has a geometric shape including a rectilinear portion and a curved portion. A first region is formed in the semiconductor material, the first region being of the first conductivity type to form a drain region of the DMOS transistor according to a trapped-source configuration embodiment or a source region of the DMOS transistor according to a trapped-drain configuration embodiment. A second region is formed in the semiconductor material, the second region being of a second conductivity type to form a body region of the DMOS transistor. The second region may have a first end underlying the conductive gate, any remaining portion of the semiconductor material underlying the conductive gate being of the first conductivity type. A third region is formed in the semiconductor material, the third region being of the first conductivity type and forming a source region of the DMOS transistor according to a trapped-source configuration embodiment, or a drain region of the DMOS transistor according to the trapped-drain configuration embodiment. The third region is located within the second region. A field oxide region is disposed in and above the top surface of the semiconductor material and has a first end underlying the conductive gate, a second end abutting the first region and a thickness greater than a thickness of the gate dielectric.
According to another aspect, in the aforedescribed embodiment, the semiconductor material has a first dopant concentration and the first region of the first conductivity type has a second dopant concentration. The second region of a second conductivity type has a third dopant concentration. The third region of the first conductivity type and located within the second region, may include the second dopant concentration.
According to other embodiments, the doping characteristics and placement of source and drain regions may vary but an aspect of the disclosure is the presence of a plurality of isolated floating conductor leads disposed in a dielectric layer or layers disposed over the field oxide and between the gate and the drain, especially in the curved area near the tip of the trapped-drain or trapped-source.
According to one aspect, a lateral DMOS transistor structure is provided. The lateral DMOS transistor structure comprises a semiconductor material having a top surface and a conductive gate overlying and insulated from the top surface by at least a gate dielectric, the conductive gate having a geometric shape including a rectilinear portion and a curved portion in a curved region of the lateral DMOS transistor structure. The lateral DMOS transistor structure includes a source region formed in the semiconductor material; a drain region formed in the semiconductor material and spaced from the conductive gate; a field oxide region formed in and above the top surface, the field oxide region extending from the conductive gate to the drain region and having a thickness greater than a thickness of the gate dielectric; and an interlevel dielectric disposed between the conductive gate and the drain region and including a plurality of isolated floating conductor leads disposed therein or thereon, at least in the curved region.
According to another aspect, a semiconductor device is provided. The semiconductor device comprises a lateral DMOS transistor structure having an oval shape including opposed rectilinear regions and opposed curved regions and formed over a semiconductor substrate having a top surface. The lateral DMOS transistor structure comprises a conductive gate overlying and insulated from the top surface by at least a gate dielectric, the conductive gate including rectilinear gate portions and curved gate portions; a source region formed in the semiconductor substrate outside and adjacent the conductive gate; a trapped drain region formed in the semiconductor substrate, surrounded by and spaced from the conductive gate; an oxide region formed in and above the top surface, the oxide region including a thickness greater than a gate dielectric thickness and extending from the drain region to a location beneath the conductive gate; and dielectric material formed over the oxide and between the conductive gate and the drain region and including therein a lower group of conductive leads isolated from one another and formed at a lower device level and an upper group of conductive leads isolated from one another and formed at an upper device level.
A method for forming a lateral DMOS transistor structure is also provided. The method comprises providing a semiconductor substrate having a top surface; forming a conductive gate over and insulated from the top surface by at least a gate dielectric, the conductive gate having a geometric shape including a rectilinear gate portion and a curved gate portion; forming a source region in the semiconductor substrate extending downwardly from the top surface; and forming a drain region in the semiconductor substrate and extending downwardly from the top surface and laterally spaced from the conductive gate. The method further comprises forming a field oxide in and above the top surface in a field oxide region extending from the conductive gate to the drain region, the field oxide including a thickness greater than a thickness of the gate dielectric; forming a plurality of interlevel dielectric layers between the conductive gate and the drain region; and forming a plurality of isolated floating conductor leads in or on the interlevel dielectric between the drain region and the curved gate portion.
The preceding merely illustrates the principles of the disclosure. It will thus be appreciated that those skilled in the art will be able to devise various arrangements which, although not explicitly described or shown herein, embody the principles of the disclosure and are included within its spirit and scope. Furthermore, all examples and conditional language recited herein are principally intended expressly to be only for pedagogical purposes and to aid in understanding the principles of the disclosure and the concepts contributed to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions. Moreover, all statements herein reciting principles, aspects, and embodiments of the disclosure, as well as specific examples thereof, are intended to encompass both structural and functional equivalents thereof. Additionally, it is intended that such equivalents include both currently known equivalents and equivalents developed in the future, i.e., any elements developed that perform the same function, regardless of structure.
This description of the exemplary embodiments is intended to be read in connection with the figures of the accompanying drawing, which are to be considered part of the entire written description. In the description, relative terms such as “lower,” “upper,” “horizontal,” “vertical,” “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivatives thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description and do not require that the apparatus be constructed or operated in a particular orientation. Terms concerning attachments, coupling and the like, such as “connected” and “interconnected,” refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
Although the disclosure has been described in terms of exemplary embodiments, it is not limited thereto. Rather, the appended claims should be construed broadly, to include other variants and embodiments of the disclosure, which may be made by those skilled in the art without departing from the scope and range of equivalents of the disclosure.
Yang, Fu-Chih, Cheng, Chih-Chang, Su, Ru-Yi, Tsai, Chun Lin, Huo, Ker Hsiao
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