A method for producing hydrocarbons from and/or storing C02 in an organic-rich rock formation. One embodiment of the method includes the steps of injecting the C02 into an injection well in the organic-rich rock formation and producing the hydrocarbons from a production well when a drainage volume of the production well has an average reservoir pressure equal to or less than a predetermined pressure. The hydrocarbons substantially include natural gas and the injection well is in fluid communication with the production well. The embodiment also includes capping the production well and feeding the C02 into the injection well when the produced hydrocarbons include a C02 mole fraction greater than or equal to a predetermined mole fraction.
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1. A method for producing hydrocarbons from and storing CO2 in an organic-rich rock formation, the method comprising the steps of:
injecting the CO2 into an injection well in the organic-rich rock formation and producing the hydrocarbons, wherein the hydrocarbons substantially include natural gas, from a production well when a drainage volume of the production well has an average reservoir pressure equal to or less than a predetermined pressure, wherein the injection well is in fluid communication with the production well; and
capping the production well and feeding the CO2 into the injection well when the produced hydrocarbons include a CO2 mole fraction greater than or equal to a predetermined mole fraction.
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This application is the National Stage of International Application No. PCT/US2011/024065, filed 8 Feb. 2011, which claims priority benefit of U.S. Provisional Patent Application 61/310,997 filed 5 Mar. 2010 entitled CO2 STORAGE IN ORGANIC-RICH ROCK FORMATION WITH HYDROCARBON RECOVERY, the entirety of which is incorporated by reference herein.
This disclosure relates generally to storage of carbon dioxide (CO2). More particularly, this disclosure relates to storage of CO2 in an organic-rich rock formation with optional enhanced recovery of a hydrocarbon.
This section is intended to introduce various aspects of the art, which may be associated with exemplary embodiments of the presently disclosed invention. This discussion is believed to assist in providing a framework to facilitate a better understanding of particular aspects of the presently disclosed invention. Accordingly, it should be understood that this section should be read in this light, and not necessarily as admissions of prior art.
Production of natural gas from low-permeability shale formations is rapidly increasing in the United States and elsewhere. For example, the Barnett shale in northern Texas has produced more than 3.3 trillion cubic feet (tcf) since 2000 and currently produces more than 3.1 billion cubic feet per day (bcfd). Recoverable natural gas reserves for the Barnett shale alone are estimated to be in the range of 7-20 tcf.
Shales that host economic quantities of natural gas may have a number of common properties. In general, they are very fine-grained sedimentary rocks that are rich in organic material (e.g., 0.5% to 25%) and are usually mature petroleum source rocks in the thermogenic gas window, where high heat and pressure have converted petroleum to natural gas. They are sufficiently brittle and rigid enough to maintain open fractures. The gas content of such shales typically is in the range 30 to 500 standard cubic feet per ton of shale. The natural gas found in shale formations is formed primarily of methane, but it can also include ethane, propane, butane, and pentane and inert components such as CO2, N2, and H2S. The composition of natural gas can vary widely, but Table 1 shows the contents of a typical unrefined natural gas supply.
TABLE 1
Composition of Natural Gas (typical)
Methane
CH4
70-90%
Ethane
C2H6
0-20%
Propane
C3H8
Butane
C4H10
Carbon Dioxide
CO2
0-8%
Oxygen
O2
0-0.2%
Nitrogen
N2
0-5%
Hydrogen sulfide
H2S
0-5%
Rare gases
A, He, Ne, Xe
Trace
Despite the rapid increase in exploitation of shale gas resources, there are significant opportunities for optimization of gas production rate and recovery. Shale has low matrix permeability, so gas production in commercial quantities requires fractures to provide permeability. Gas shale formations may contain natural fractures, but hydraulic fracturing is generally required to induce additional fractures and enable economic production of the gas. Presently the preferred method for primary production of gas from shale generally consists of drilling a horizontal well and then performing multiple slick-water fracture jobs. Slick-water fracturing is a hydraulic fracturing treatment using water with viscosity reducer. This method enables typical initial well rates in the range of 3-10 million cubic feet per day (mcfd). Published estimates indicate that this method only recovers between 5% and 20% of the available gas. Such rates and recovery factors are much lower than those typically achieved in conventional gas resources.
The exact mechanism by which natural gas is stored in low-permeability shale is not well understood; however, much of the gas is believed to reside as free gas in the tight pore space within the shale and in natural fractures. In addition, a significant fraction of the gas is believed to be adsorbed onto organic material and clays within the shale. These mechanisms are similar to the dominant methane storage mechanisms in coal-bed methane deposits and it is believed that CO2 will displace and replace adsorbed methane in coal.
It is also anticipated that, in the future, there will be significant incentives to store large quantities of CO2 underground to reduce greenhouse gas emissions to the atmosphere. Conventional research is focused on deep saline formations as the primary geologic medium for subsurface CO2 storage. However, there are significant challenges associated with storing CO2 in deep saline formations. For example, the deep saline formations would need to be close to the sources of CO2 and the subsurface formations would need to have a suitable trap and top seal so that the CO2 does not escape for periods exceeding centuries. Another major concern is the disposition of the large volumes of brine that will be displaced by the injected CO2.
It has been suggested that a potential solution might be to inject CO2 into shale formations both to enhance displacement of the in-place natural gas and to store CO2. As such there is a need for an improved method for facilitating such displacement of natural gas and storage of CO2.
According to the present disclosure, a method for producing hydrocarbons from and storing CO2 in an organic-rich rock formation is provided. The method comprises injecting the CO2 into an injection well in the organic-rich rock formation and producing the hydrocarbons from a production well when a drainage volume of the production well has an average reservoir pressure equal to or less than a predetermined pressure. The hydrocarbons substantially include natural gas and the injection well is in fluid communication with the production well. The method also includes capping the production well and feeding the CO2 into the injection well when the produced hydrocarbons include a CO2 mole fraction greater than or equal to a predetermined mole fraction.
Also according to the present disclosure, a method for storing CO2 in an organic-rich rock formation is provided. The method comprises reducing average reservoir pressure in a drainage volume of a production well until the average reservoir pressure in the drainage volume is equal to a first predetermined pressure, and feeding the CO2 into an injection well. The injection well is in fluid communication with the production well.
The foregoing and other advantages of the present disclosure may become apparent upon reviewing the following detailed description and drawings of non-limiting examples of embodiments in which:
Various terms as used herein are defined below. To the extent a term used in a claim is not defined below, it should be given the definition persons in the pertinent art have given that term.
As used herein, the “a” or “an” entity refers to one or more of that entity. As such, the terms “a” (or “an”), “one or more”, and “at least one” can be used interchangeably herein unless a limit is specifically stated.
As used herein, the terms “comprising,” “comprises,” “comprise,” and “comprised” are open-ended transition terms used to transition from a subject recited before the term to one or more elements recited after the term, where the element or elements listed after the transition term are not necessarily the only elements that make up the subject.
As used herein, the terms “containing,” “contains,” and “contain” have the same open-ended meaning as “comprising,” “comprises,” and “comprise.”
As used herein, the term “production well” may refer to a well that is drilled into a reservoir and used to recover a hydrocarbon material.
As used herein, the term “injection well” may refer to a well that is drilled into a reservoir and used to deliver a substance to the reservoir.
As used herein injection, inject, and injected generally refer to the delivery of a substance into a reservoir.
As used herein the terms feeding, feed, and fed generally mean the same as injection, inject and injected.
As used herein, the terms “having,” “has,” and “have” have the same open-ended meaning as “comprising,” “comprises,” and “comprise.”
As used herein, the terms “including,” “includes,” and “include” have the same open-ended meaning as “comprising,” “comprises,” and “comprise.”
As used herein, the term “shale formation” means a geological formation comprising substantially a fine-grained sedimentary rock composed primarily of silt and clay sized particles and having an organic content of at least about 0.5 percent by weight and natural gas content of at least 30 standard cubic feet per ton.
In the following detailed description section, specific embodiments of the present invention are described in connection with preferred embodiments. However, to the extent that the following description is specific to a particular embodiment or a particular use, this is intended to be for exemplary purposes only. Accordingly, the invention is not limited to the specific embodiments described below, but rather, it includes all alternatives, modifications, and equivalents falling within the scope of the appended claims.
In general the present disclosure provides a method for enhancing production of hydrocarbons from and/or storage of CO2 in a subterranean organic-rich formation such as shale. The method involves using an injection well to introduce CO2 into the formation. For example, CO2 could be injected via horizontal wells containing multiple hydraulic fractures. In at least one preferred embodiment the method may be implemented in connection with depleted (i.e., post-primary production) horizontal wells in shale gas formations
Shale formations, in particular, may make excellent CO2 storage reservoirs because the CO2 generally tends to adsorb to and absorb in the organic matter in the shale. As illustrated in
As illustrated by plot lines 20 and 20′ of
Thus, in one embodiment it may be particularly beneficial to inject the CO2 at a bottom-hole pressure (BHP) less than or equal to about 1071 psi as the critical pressure generally represents the highest pressure at which the CO2 has a relatively low viscosity. Low viscosity generally facilitates the entry of the CO2 into the shale and the adsorption of the CO2 to the organic matter. Nonetheless, as shown in
Consequently, one or more preferred embodiments may inject the CO2 at a bottom-hole injection pressure that is somewhat greater than the critical pressure. In such a preferred embodiment approximately two to five times as much CO2 may be stored in the formation as compared to the CH4 produced from the formation. This is illustrated by plot line 30 in
More specifically, the curve in
total gas in place=free gas+adsorbed gas
The ratio of stored CO2 to displaced methane is given by:
The free gas can be calculated using the following equation:
where φg is the gas-filled porosity (fraction), ρg is the grain density of the shale (g/cm3), φ is total porosity (fraction), Bg is the gas formation volume factor (i.e., volume at reservoir temperature and pressure/volume at standard temperature and pressure). The constant 3.21 converts cm3/g to ft3/ton.
The adsorbed gas may be determined directly from experimental measurements such as those shown in
where VL is the Langmuir volume parameter and PL is the Langmuir pressure parameter.
Shale gas formations may occur at initial pressures greatly exceeding (e.g., 3000-4000 psi) the critical pressure of CO2. In such formations, it may be particularly beneficial to first reduce the average reservoir pressure, through a period of primary hydrocarbon production or the like, to below about 2000 psi.
In at least one preferred embodiment, then, an operational pressure may be determined based on the above referenced considerations. CO2 may then be injected into an organic-rich formation via a horizontal well containing multiple fractures. More specifically, parallel horizontal, vertically separated wells maybe drilled into a methane-rich shale formation. Multiple vertical fractures may then be generated in one or both wells. CO2 injection would be initiated after an initial period of primary production depletes the average reservoir pressure to below the operational pressure (e.g., about 2000 psi). The CO2 may be injected into one well while methane may be produced from the other well. Per the example shown in
One or more of the embodiments may also use cyclical (as opposed to constant) CO2 injection as a way to control fracture network conductivity and connectivity, improve CO2 injectivity and enhance CO2 sorption. In such an embodiment, the reduction in fracture network conductivity caused by swelling associated with CO2 sorption may be counteracted by injecting the CO2 at a pressure somewhat greater than the final pressure attained at the end of the primary gas production phase but less than the fracture initiation pressure. Injection at pressures below the fracture initiation pressure will prevent the formation of new fractures that could cause short-circuiting of the CO2 from the injection well to the production well.
As illustrated in
Referring, now, to
Block 112 generally represents an optional initial production from a corresponding production well. Such an initial production may prepare the production and/or corresponding injection well to satisfy one or more of the first set of conditions at decision block 114. In at least one embodiment, the method 100 effectively remains at block 112 until the average reservoir pressure is less than or equal to a predetermined pressure (e.g., while the average reservoir pressure of the production well is greater than a predetermined pressure). For example, the method 100 may remain at block 112 for a period of initial Production in order to reduce pressure in drainage volume of the injection and/or production well. However, any appropriate set of conditions (including a set of a single condition) may be implemented to satisfy the design criteria of a particular application. The method 100 generally falls through to block 116 when the first set of conditions is satisfied and returns to block 112 when the first set of conditions is not satisfied.
At block 116 CO2 is injected into the organic rich rock formation, such as a shale formation. In at least one embodiment, the CO2 is injected at a bottom-hole pressure between 500 psi and 3500 psi. In at least one other embodiment the CO2 is injected at a bottom-hole pressure between 1000 psi and 2000 psi. However, the CO2 may be injected at any appropriate pressure to satisfy the design criteria of a particular application. In particular, in one or more embodiments, the pressure of the CO2 may be adjusted to a predetermined value such that the injected CO2 more readily displaces hydrocarbons, such as natural gas. In general, the predetermined value may be determined by any appropriate technique such as by measuring an adsorption isotherm of the CO2 in the organic-rich rock formation at a plurality of pressures. In addition or in the alternative, a model may be used to determine the predetermined value. In such an embodiment, the model may include inputs corresponding to at least one of an adsorption isotherm, a chemical and/or physical behavior of CO2 in rock formation pore space, and a chemical and/or physical behavior of CO2 in rock formation natural fractures.
Similarly, in one or more embodiments, the temperature of the CO2 may be adjusted, using any appropriate technique, to a predetermined temperature such that the injected CO2 displaces hydrocarbons (e.g., natural gas) in the organic-rich rock formation (e.g., shale) at an increased rate. For example, the predetermined temperature may be determined by measuring an adsorption isotherm of the CO2 in the organic-rich rock formation at a plurality of temperatures. In addition or in the alternative, a model may be used to determine the predetermined temperature. In such an embodiment the model may include inputs corresponding to at least one of an adsorption isotherm, a chemical and/or physical behavior of CO2 in rock formation pore space, and a chemical and/or physical behavior of CO2 in rock formation natural fractures.
One or more embodiments may also implement injection pulsing and/or cycling. In injection pulsing the supply of CO2 is alternated between an on and a substantially off state. In injection cycling, the pressure of the CO2 is cycled during the injecting step between first and second predetermined CO2 injection pressure levels. Each of the on/off states and/or the first and second predetermined CO2 injection pressure levels may be maintained for first and second times (i.e., periods, durations, etc.), respectively. In general, the first and second times are determined by measuring a sorption time of CO2 in the organic-rich rock formation, but any appropriate duration(s) may be implemented to satisfy the design criteria of a particular application. Furthermore, the first and second times may be held constant or modified between pulsing and/or injection cycles.
In general, the higher the diffusivity, the shorter the sorption time. The optimum injection time(s) may depend on a number of factors including but not necessarily limited to the sorption time (i.e., TS). For example, for the same injection time and volume, CO2 will tend to travel further before being sorbed in a higher TS shale formation than in a lower TS shale formation since CO2 will be sorbed more quickly in the lower TS shale formation. The appropriate injection time can be selected in view of the TS of the injected CO2, as well as other reservoir properties and operating parameters, and may be selected such that the injected CO2 does not break through rapidly to the producing well. The desired injection time and volume is generally inversely proportional to TS. Consequently, in the range of possible injection times and with all other factors being constant, lower injection times should generally be used in higher TS shale formations, and higher injection times should generally be used in lower TS shale formations.
Using shorter injection times in higher TS shale formations increases the sorbed CO2 concentration in the CO2-contacted portion of the shale formation. As such, the injected CO2 becomes a higher percentage of the contacted-region-sorbed gas, other reservoir properties and operating parameters being constant. Accordingly, the time required for CO2 to breakthrough to the producing well is increased.
In addition to sorption time, other reservoir properties and operating parameters may be considered when determining an appropriate injection time. These other factors may include, without limitation, shale formation thickness, the magnitude of the fracture network's porosity and permeability, sorption capacity of the shale matrix for the injected CO2, volume of current CO2 injection, injection rate for current CO2 injection, the number of previous CO2 injection/soak cycles, and CO2 volume injected in previous cycles.
During a cyclic injection process, it may be advantageous to cycle the pressure in the fracture network around the critical pressure of CO2 so as to cause rapid volumetric expansion of the CO2 during the depressurization phase of the cycle. In at least one embodiment, the rapid expansion of the CO2 may increase fracture aperture and enhance the continuity of the fracture network, thereby improving CO2 injectivity and increasing the volume of shale contacted by CO2. Releasing the stored energy of supercritical CO2 may also drive the displaced gas to the production well.
In one or more embodiments, pressure cycling may be accomplished by shutting in offset production wells during a portion of the CO2 injection time, to build pressure in the fracture network, and then opening the offset production wells to reduce pressure and cause expansion of the CO2. In such operations, it may be even more advantageous to inject the CO2 as a cold liquid to maximize the density change and thus the amount of stored energy transferred to the formation. Injection of CO2 as a cold liquid may also impart a thermal shock that may help to enhance continuity of the fracture network.
Numerous other configurations may also be implemented to increase the rate of displacement of hydrocarbons by CO2, to increase the storage (e.g., via adsorption and/or absorption) of CO2 in the corresponding rock formation, and/or to minimize undesirable fracturing of a well. For example, in one embodiment, the CO2 may be injected at a temperature less than or equal to 88 degrees Fahrenheit and a pressure greater than the vapor pressure of the CO2 at the injection temperature. In another embodiment the CO2 may be injected at a pressure less than a fracture pressure of the organic-rich rock formation. In yet another embodiment liquid CO2 may be used for well injection. In still yet another embodiment the CO2 may be injected such that the injection well has a bottom-hole pressure greater than 1071 psi when the production well has a bottom-hole pressure less than 1071 psi. In still yet another embodiment the CO2 may be injected such that the injection well has a bottom-hole pressure greater than a bottom-hole pressure of the production well and less than a fracture pressure of the organic-rich rock formation.
Block 118 represents an optional time delay between the injection step of 116 and the production step of 120. The use of a time delay (i.e., Δt) may be particularly beneficial when the injection and production wells are the same physical well. Such a scenario is discussed later in the present disclosure in connection with
At block 120, hydrocarbons (e.g., natural gas) are generally produced from a production well in fluid communication with the injection well. Once again, in at least one embodiment the injection and the production wells may be physically the same well. Alternatively, the injection and production wells may be physically distinct wells. In at least one embodiment the production step 120 may be performed concurrent with the injection step 116.
At decision block 122 a second set of conditions are evaluated. In at least one embodiment the method 100 falls through to block 124 when the produced hydrocarbons include a CO2 mole fraction greater than or equal to a predetermined mole fraction (e.g., 25%, 60% or 90%) and/or the average reservoir pressure is less than a second predetermined pressure (e.g., a pressure substantially between 1000 psi and 1100 psi). However, any appropriate set of conditions (including a set of a single condition) may be implemented to satisfy the design criteria of a particular application. The method 100 generally falls through to block 124 when the set of second conditions is satisfied and returns to block 116 when the second set of conditions is not satisfied.
At block 124 the production well may be capped and/or shut-in.
At block 126 CO2 is fed into the organic rich rock formation, such as a shale formation, via a wellbore, such as the injection well. The feeding step 126 is similar to the injecting step of 116 with the exception that the focus is on storage of the CO2 in the formation rather than extraction of hydrocarbons, such as natural gas, from the formation. As such, the CO2 may be fed into the injection well at a bottom-hole pressure between 500 psi and 3500 psi, between 1000 psi and 2000 psi, or any other appropriate pressure to satisfy the design criteria of a particular application. In addition the CO2 may be fed into the injection well at any appropriate temperature, including temperatures which result in liquid CO2, to satisfy the design criteria of a particular application
One or more embodiments may also implement feed pulsing and/or cycling at block 126. In feed pulsing the supply of CO2 is alternated between an on and a substantially off state. In feed cycling, the pressure of the CO2 is cycled during the feeding step between first and second predetermined CO2 feed pressure levels. Each of the on/off states and/or the first and second predetermined CO2 feed pressure levels may be maintained for first and second feed times (i.e., periods, durations, etc.), respectively. The first and second feed times may be determined by measuring a sorption time of CO2 in the organic-rich rock formation but any appropriate duration(s) may be implemented to satisfy the design criteria of a particular application. Furthermore, the first and second feed times may be held constant or modified between pulsing and/or feed cycles.
Any appropriate set of criteria may be evaluated at decision block 128 to determine whether the method 100 should effectively remain in step 126 or fall through to block 130. Block 130 represents an exit point out of the method 100.
Referring, now, to
At block 184 the average reservoir pressure (e.g., average reservoir pressure in a drainage volume of a corresponding production well) is reduced until the average reservoir pressure is equal to a first predetermined pressure. It may be understood that an average reservoir pressure in the drainage volume of a production well may be determined using any of the methods which would be known to those skilled in the art of reservoir engineering. In at least one embodiment the reduction in the average reservoir pressure is accomplished by producing a hydrocarbon, such as natural gas, from the production well. However, any appropriate pressure reducing mechanism may be implemented to satisfy the design criteria of a particular embodiment. Furthermore, in various embodiments the predetermined pressure may be less than 2000 psi or, more preferably, between 1000 and 2000 psi.
At Block 186 CO2 is fed into a corresponding injection well. As discussed previously, the injection well may be the same physical wellbore as a production well or the injection well may be physically distinct (but in fluid communication with) a production well. In at least one embodiment, the CO2 may be fed at a temperature and/or a pressure predetermined to enhance physical and/or chemical mechanisms that cause CO2 to enter a rock formation. More specifically, the predetermined pressure and the predetermined temperature may be determined by measuring a CO2 adsorption isotherm in the organic-rich rock formation at a plurality of pressure and temperature combinations. Alternatively, the predetermined pressure and the predetermined temperature may be determined using a model that includes inputs corresponding to a CO2 chemical and/or physical behavior in rock formation pore space, a CO2 chemical and/or physical behavior in natural fractures, and/or an adsorption isotherm. In at least one embodiment, the CO2 is fed at a pressure between 500 psi and 3500 psi and, more preferably, at a pressure between 1000 psi and 2000 psi. Block 188 generally represents an exit from the method 180.
It may be appreciated, then, that one or more embodiments of the present disclosure provide for storage of CO2 in and/or enhanced recovery of hydrocarbons from organic-rich rock formations such as shale gas formations, oil shale formations and/or coal shale formations.
While the present invention may be susceptible to various modifications and alternative forms, the exemplary embodiments discussed above have been shown only by way of example. However, it should again be understood that the invention is not intended to be limited to the particular embodiments disclosed herein. Indeed, the present invention includes all alternatives, modifications, and equivalents falling within the true spirit and scope of the appended claims.
Teletzke, Gary F., Keller, Stuart R, Maze, William B.
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