An electrical apparatus, comprises a restricted breathing enclosure having an interior cavity, and a temperature regulator having at least an interior sensing portion within the interior cavity, the temperature regulator including a processor responsive to the interior sensing portion to send control signals to a heat transfer portion of the temperature regulator.
|
1. An electrical apparatus, comprising:
a restricted breathing enclosure having an interior cavity, the restricted breathing enclosure configured to restrict the entry of an explosive gas into the interior cavity;
a heat producing and spark producing electrical apparatus within the interior cavity, the heat producing electrical apparatus having leads for connecting into an exterior circuit; and
a temperature regulator having at least an interior sensing portion within the interior cavity, the temperature regulator including a processor responsive to the interior sensing portion to send control signals to a heat transfer portion of the temperature regulator, the heat transfer portion comprising a peltier junction.
2. The electrical apparatus of
3. The electrical apparatus of
4. The electrical apparatus of
5. The electrical apparatus of
6. The electrical apparatus of
7. The electrical apparatus of
8. The electrical apparatus of
9. The electrical apparatus of
10. The electrical apparatus of
11. The electrical apparatus of
|
|||||||||||||||||||||||||||
The following relates to restricted breathing enclosures.
It is sometimes necessary to install electrical equipment in a hazardous location where explosive gas may be present. If the electrical equipment creates a spark when explosive gas is present, an explosion can result. One method to prevent an explosion is to ensure that the explosive gas can never come into contact with the spark. In locations where explosive gas is present very rarely and for short periods, restricted breathing enclosures have been used to keep the explosive gas away from the sparking electrical equipment.
Restricted breathing enclosures may only be used if the average temperature of the air inside the enclosure may rise by a maximum of about 10° C. when compared with the ambient temperature of the air outside the enclosure, when all internal equipment is operating. In a traditional restricted breathing enclosure, the internal temperature rise may be kept below the maximum value only if the internal electrical equipment dissipated very low power. Any power generated by the internal equipment must be conducted through the wall of the enclosure. The rate of heat transfer must equal or exceed the rate of heat dissipation by the internal electrical equipment so that the average internal temperature rises less than the maximum.
Previously, restricted breathing enclosures were not used to enclose circuit breakers in hazardous locations where explosive gas might be present. Instead, other methods of protection such as explosion proof enclosures have typically been used for circuit breakers installed in hazardous locations. Circuit breakers dissipate significant heat, especially when they are operating near their trip point. This heat dissipation made it impractical to transfer the heat from the inside to the outside of the enclosure without exceeding maximum allowable internal temperature rise.
The present restricted breathing enclosure is designed to alleviate this problem.
In a preferred embodiment, the electrical apparatus comprises a restricted breathing enclosure having an interior cavity; and a temperature regulator having at least an interior sensing portion within the interior cavity, the temperature regulator including a processor responsive to the interior sensing portion to send control signals to a heat transfer portion of the temperature regulator.
In an exemplary embodiment, the interior sensing portion and the heat transfer portion may both comprise a Peltier junction (also known as a thermoelectric module) located within the interior cavity, the Peltier junction being operable in a sensing mode to act as the interior sensing portion and a heat transfer mode to act as the heat transfer portion.
In another embodiment, the heat transfer portion comprises a Peltier junction located within the interior cavity, and the interior sensing portion may be any temperature sensing device.
In a further embodiment, an ambient sensing portion is provided. The ambient sensing portion may be located exterior to the interior cavity. The processor may be responsive to the ambient sensing portion.
The processor may be located exterior to the interior cavity. The Peltier junction may be connected to the processor by electrical conductors that pass through a restricted breathing seal in the restricted breathing enclosure.
In another embodiment, there is a heat producing electrical apparatus within the interior cavity, the heat producing electrical apparatus having leads for connecting into an exterior circuit. The heat producing electrical apparatus may be a circuit breaker. A sealed actuator mechanism may be connected to the circuit breaker for controlling the circuit breaker between an on position and an off position.
The Peltier junction may have a hot side and a cold side. The hot side may be affixed to a wall of the electrical apparatus, and the cold side may be exposed to the interior cavity. An interior heat sink may be provided in the interior cavity to transfer heat from the interior cavity to the cold side of the Peltier junction. An exterior heat sink may be provided exterior from the interior cavity to radiate heat from the hot side.
The restricted breathing enclosure may have steel walls. The interior cavity may be hermetically sealed from the exterior.
These and other aspects of the device and method are set out in the claims, which are incorporated here by reference.
Embodiments will now be described with reference to the figures, in which like reference characters denote like elements, by way of example, and in which:
Immaterial modifications may be made to the embodiments described here without departing from what is covered by the claims.
Referring to
As shown in the embodiment of
As shown in
In the embodiment of
The processor 20 may use the difference in temperature between the interior cavity (as determined by the interior sensing portion 18 or 18A) and the ambient temperature (as determined by the ambient sensing portion 26) in a feedback control loop to regulate the interior cavity temperature.
In the embodiment of
As in
In some embodiments such as that of
The processor 20 may be located exterior to the interior cavity 14. The Peltier junction 24 may be connected to the processor by electrical conductors 42 that pass through a restricted breathing seal 44 in the restricted breathing enclosure 12. Similarly, in some embodiments such as in
The restricted breathing enclosure 12 may be constructed with steel walls, to enhance heat dissipation and radiation.
Referring to
A sealed actuator mechanism 50 may be connected to the circuit breaker 48 for controlling the circuit breaker between an on position and an off position, in order to open and close the circuit breaker from outside the restricted breathing enclosure without allowing leaking of air into or out of the enclosure 12. The shaft 52 of the sealed actuator mechanism may be sealed with an O ring or a U cup seal, to allow the shaft 52 to move without allowing air to leak along the shaft 52. The shaft 52 may transfer the motion of a handle 54 attached to outside the enclosure 12 to an actuator 56 inside the enclosure 12 to move the on/off lever 58 of the circuit breaker 48.
In a preferred embodiment, the restricted breathing enclosure is hermetically sealed. The seal may in part be created through at least in part a door seal 59 on the door 61 of the restricted breathing enclosure 12. It may be desirable to connect external wires (not shown) to the input and output leads 45 on the circuit breaker 48, without allowing leakage of air into or out of the enclosure 12. This may be accomplished by connecting wires to the leads 45 on the circuit breaker 48 inside the restricted breathing enclosure 12. These wires may be routed to a separate field termination enclosure 60 through a sealed coupling 62 such as a Killark Model ENY-3-T wherein the coupling 62 is completely sealed with epoxy after the wires are routed through, to prevent the leakage of air. The field termination enclosure 60 may contain field terminal blocks 64 such as Weidmuller W Series DIN Rail Terminals. The wires from the restricted breathing enclosure 12 may be connected to one side of the field terminal blocks 64. The external wires may be connected to the other side of the field terminal blocks 64, so that electrical connections may be made from the external wires to the terminals on the circuit breaker 48 without the need to open the restricted breathing enclosure 12. An area 66 may be provided for connecting external field wiring (not shown). Because there are no components in the field termination enclosure 60 that may create a spark under normal conditions, it may not be necessary to keep explosive gas out of the field termination enclosure 60. This method may allow field electricians to install the restricted breathing circuit breaker assembly, without concern for maintaining the seal on the restricted breathing enclosure.
This system of active temperature regulation may allow the heat producing electrical apparatus to dissipate much more power without exceeding maximum allowable temperature rise, compared to a passive system where heat transfer occurs only due to the temperature difference between the air inside the enclosure wall and the ambient air outside.
By installing an active temperature regulator in a restricted breathing enclosure as described herein, it may now be possible to install one or more circuit breakers in a restricted breathing enclosure without violating the maximum temperature rise limitation.
In the claims, the word “comprising” is used in its inclusive sense and does not exclude other elements being present. The indefinite articles “a” and “an” before a claim feature do not exclude more than one of the feature being present. Each one of the individual features described here may be used in one or more embodiments and is not, by virtue only of being described here, to be construed as essential to all embodiments as defined by the claims.
| Patent | Priority | Assignee | Title |
| 11837824, | Jun 17 2015 | BUSWAY SOLUTIONS, LLC | Systems, methods, and apparatus useful for busway power distribution |
| Patent | Priority | Assignee | Title |
| 5621614, | Aug 24 1995 | FIFTH LABOR, INC | Apparatus for mounting and enclosing an appliance |
| 8427184, | Mar 22 2011 | The United States of America as represented by the Secretary of the Navy | SCR module dynamic counter tester |
| 20100288467, | |||
| 20110203296, | |||
| CN201540018, | |||
| EP389407, |
| Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
| Sep 06 2012 | Zone 2 Controls Ltd. | (assignment on the face of the patent) | / | |||
| Jul 17 2014 | BULMER, JIM | MANDALA CONTROLS INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 035705 | /0452 | |
| Jul 17 2014 | MANDALA CONTROLS INC | ZONE 2 CONTROLS LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 035705 | /0457 |
| Date | Maintenance Fee Events |
| Dec 20 2018 | M2551: Payment of Maintenance Fee, 4th Yr, Small Entity. |
| Mar 06 2023 | REM: Maintenance Fee Reminder Mailed. |
| Aug 21 2023 | EXP: Patent Expired for Failure to Pay Maintenance Fees. |
| Date | Maintenance Schedule |
| Jul 14 2018 | 4 years fee payment window open |
| Jan 14 2019 | 6 months grace period start (w surcharge) |
| Jul 14 2019 | patent expiry (for year 4) |
| Jul 14 2021 | 2 years to revive unintentionally abandoned end. (for year 4) |
| Jul 14 2022 | 8 years fee payment window open |
| Jan 14 2023 | 6 months grace period start (w surcharge) |
| Jul 14 2023 | patent expiry (for year 8) |
| Jul 14 2025 | 2 years to revive unintentionally abandoned end. (for year 8) |
| Jul 14 2026 | 12 years fee payment window open |
| Jan 14 2027 | 6 months grace period start (w surcharge) |
| Jul 14 2027 | patent expiry (for year 12) |
| Jul 14 2029 | 2 years to revive unintentionally abandoned end. (for year 12) |