The present disclosure describes systems and methods for affixing one or more geomembrane sheets to a concrete slab. The systems and methods can include an affixing member that adheres to the one or more geomembrane sheets. The affixing member can further include gripping extensions that adhere to the concrete slab. The gripping extensions can include distal ends embedded into the concrete slab. The gripping extensions can be integral with the affixing member. The geomembrane sheets may be used in the construction of a building to prevent vapor transmission through a concrete foundation from the supporting substrate.
|
10. A method of affixing geomembrane to concrete comprising the steps of:
adhering a first side of an affixing member to a perimeter of one or more sheets of a geomembrane with an adhesive; and
pouring concrete onto the perimeter of the one or more sheets,
wherein a plurality of gripping extensions extend from a second side of the affixing member and are embedded into the concrete, and
at least one of the gripping extensions having a base and a distal end, the base extending vertically from the affixing member, the distal end extending horizontally in only a single direction away from the base of the gripping extension.
19. A geomembrane to concrete slab affixing system comprising:
one or more sheets of a geomembrane; and
an affixing member comprising:
an affixing substrate having a first planar surface and a second planar surface opposite the first planar surface,
an adhesive on the first planar surface of the affixing substrate adhering the affixing member to a perimeter of the one or more sheets,
a plurality of gripping extensions extending from the second planar surface of the affixing substrate, each of the plurality of gripping extensions comprising a distal end embedded into the concrete slab, and
at least one of the gripping extensions having a base extending generally perpendicularly from the second planar surface and a distal end extending generally parallel to the second planar surface in only a single direction away from the base.
1. A geomembrane to concrete slab affixing system comprising:
one or more sheets of a geomembrane; and
an affixing member comprising:
an affixing substrate,
an adhesive on a first side of the affixing substrate adhering the affixing member to a perimeter of the one or more sheets,
a plurality of gripping extensions, each gripping extension comprising a base extending from a planar surface of a second side of the affixing substrate,
at least one of the bases of the gripping extensions extending generally perpendicularly from the planar surface of the second side of the affixing substrate and defining a vertical axis,
a distal end of the at least one of the gripping extensions extending horizontally in only a single direction away from the vertical axis of the base of the gripping extension, and
the plurality of gripping extensions embedded into the concrete slab.
2. The concrete slab to geomembrane affixing system of
3. The concrete slab to geomembrane affixing system of
4. The concrete slab to geomembrane affixing system of
5. The concrete slab to geomembrane affixing system of
6. The concrete slab to geomembrane affixing system of
7. The concrete slab to geomembrane affixing system of
8. The concrete slab to geomembrane affixing system of
the one or more sheets comprising two or more sheets of geomembrane,
a first sheet of the two or more sheets overlapping a second sheet of the two or more sheets, and
the affixing member applied to an edge portion of the first sheet and a portion of the second sheet.
9. The concrete slab to geomembrane affixing system of
11. The method of
12. The method of
13. The method of
14. The method of
16. The method of
17. The method of
two or more sheets of geomembrane laid adjacent to each other in an overlapping fashion, and
the affixing member applied to an edge portion of at least one of the two or more sheets.
18. The method of
20. The concrete slab to geomembrane affixing system of
|
Not applicable.
1. Field of the Invention
The present invention relates to a system and method of affixing geomembrane to concrete. Specifically, the present disclosure relates to a system and method of utilizing an affixing member to affix geomembrane to concrete slabs used in the construction industry. The geomembranes are utilized for retarding vapor from entering a building from underneath the concrete slab of a building's foundation.
2. Description of the Related Art
A geomembrane is a low permeability synthetic membrane liner or barrier used to prevent the transmission of fluid or gas into a structure that is in contact with the ground. Since concrete is porous, it fails to prevent the transmission of gaseous contaminants into a structure on its own. Thus, geomembranes are used in the construction of buildings to prevent the transmission of water vapor and other contaminants from entering into the building through a concrete foundation that is in contact or in proximity to the ground. Geomembranes are often constructed of polymeric films in sheet form and, in particular, are often times constructed out of polyethylene films. Geomembranes used for preventing vapor transmission through a concrete foundation are often referred to as vapor barriers or vapor retarders.
For a building foundation requiring a vapor barrier or vapor retarder, more than one sheet of geomembrane is typically required to cover the entire area of the building's foundation. As a result, geomembrane sheets commonly are laid adjacent to each other to cover the entire area of the foundation. The individual sheets are typically overlapped and joined to each other with the use of seaming tape. Typical seaming tape adheres the geomembrane sheets to each other but fails to provide any adhesion to the concrete slab of the foundation. Furthermore, the typical polymeric film used as a geomembrane fails to adhere to the concrete slab and may only be held in place by the supporting substrate of the construction site, such as the ground.
Building designers are increasingly concerned that geomembranes may not adequately be held in place against a concrete slab of a building's foundation as the ground or other supporting substrate of the foundation shifts over time. Additionally, buildings are increasingly being constructed with the use of temporary support platforms in regions with expansive soils. The temporary support platforms are used to create space between concrete foundations and expansive soils. The temporary support platforms are laid upon the ground prior to the pouring of concrete. Once the concrete hardens, the temporary support platforms gradually absorb moisture, lose strength, and deteriorate, leaving space between the ground and the concrete slab. The concrete remains supported by piers or other structural supports. Typically, a geomembrane is placed on the temporary support platforms prior to pouring the concrete. However, once the temporary support platforms deteriorate, the sheeting may not be adequately held in place against the concrete slab. An improved system and method is required to hold the geomembrane in contact with the concrete slab without support from the underlying substrate.
An example of a method of adhering a geomembrane to concrete is disclosed in U.S. Pat. No. 8,608,883 B2 (the '883 patent) entitled “Adherent Layer.” The '883 Patent discloses an “adherent layer” that has a substrate, a first adhesive layer applied to the top of the substrate, a second adhesive layer applied to a bottom of the substrate, and a textured layer applied to the top of the substrate and over the first adhesive layer. The '883 patent further discloses that this adherent layer can be attached to a geomembrane acting as a vapor barrier and concrete can then be poured on to the adherent layer. According to the disclosure, a mechanical bond is formed between the concrete slab and the textured layer of the adherent layer, adhering the geomembrane to the concrete slab. However, in the '883 patent, an adhesive is required to adhere the textured layer to the tape substrate. Therefore, there is an increased risk that the geomembrane will not remain adhered to the concrete slab if the adhesive bond fails.
U.S. Pat. No. 7,686,903 B2 (the '903 patent) provides an example of affixing a geomembrane to concrete slabs and other building structures. The '903 patent discloses a composite membrane with a layer of rubberized asphalt, a plastic film layer, and a layer of nonwoven geotextile. The nonwoven geotextile forms a mechanical bond between the membrane and concrete when the concrete is formed on the membrane. The thickness of the entire membrane can range from about 30 to 95 mils. This disclosed geomembrane may be thicker than desired for certain applications and may not be a cost effective solution for all applications.
In view of the foregoing, it is desired to provide a cost effective solution that addresses the need for affixing a geomembrane to a concrete slab and provides an improved bond.
The present invention is directed to a system for affixing a geomembrane to a concrete slab. The system may comprise one or more sheets of geomembrane and an affixing member. In a preferred embodiment, the one or more sheets of geomembrane may comprise a polyethylene material or various other polymers. The affixing member may comprise an affixing substrate and an adhesive on a first side of the affixing substrate. The adhesive may adhere to at least the perimeter of the one or more sheets of the geomembrane. The adhesive may be capable of adhering to polyethylene film. The affixing member may further comprise a plurality of gripping extensions. The plurality of gripping extensions may be embedded into the concrete slab. The plurality of gripping extensions may be integral with the affixing substrate and extend from a second side of the affixing substrate. The one or more sheets of geomembrane may have a first side that adheres to the affixing member and a second side that may be supported by a supporting substrate.
In a preferred embodiment, the affixing substrate and the plurality of gripping extensions may be formed from a homogeneous material. The plurality of gripping extensions may comprise a distal end and the distal end may be hooked shape. The plurality of gripping extensions may be organized into a plurality of rows. One hooked shaped distal end may be aligned in an opposite direction from adjacent gripping extensions located in the same row. The hook shaped distal ends may also be aligned along a single axis where the single axis may be parallel or perpendicular to a length of the affixing member.
It is further contemplated that the geomembrane affixing system may further comprise two or more sheets of geomembrane. A first sheet of the two more sheets of geomembrane may overlap a second sheet of the two or more sheets. The affixing member may further be applied to an edge portion of the first sheet and a portion of the second sheet. The portion of the second sheet may be located in proximity to an edge of the second sheet.
The present invention is also directed toward a method for affixing geomembrane to concrete. The method may include affixing a first side of an affixing member to a perimeter of one or more sheets of a geomembrane. The method may further include pouring concrete onto the perimeter of the one or more sheets. A plurality of gripping extensions may extend from a second side of the affixing member and be embedded into the concrete. The plurality of gripping extensions and an affixing substrate of the affixing member may be constructed of a solitary material. The plurality of gripping extensions may be organized into a plurality of rows. Each of the plurality of gripping extensions may further have a distal end. The distal end of each of the plurality of gripping extensions may be hooked shaped. A first hook shaped distal end may be aligned in an opposite direction from an adjacent second hook shaped distal end. The hook shaped distal ends of the plurality of gripping extensions may further be oriented along a single axis. The single axis may be aligned parallel or perpendicular to a length of the affixing member.
The method of affixing geomembrane to concrete may further comprise two or more sheets of geomembrane laid adjacent to each other in an overlapping fashion. The affixing member of the method may be applied to an edge portion of at least one of the two or more sheets. The one or more geomembrane sheets used in the method may comprise polyethylene and the adhesive may be capable of adhering to polyethylene.
The present invention is directed to another system for affixing a geomembrane to a concrete slab. The system may comprise one or more sheets of geomembrane and an affixing member. The affixing member may comprise an affixing substrate and an adhesive on a first side of the affixing substrate. The adhesive may adhere to at least the perimeter of the one or more sheets of the geomembrane. The affixing member may further comprise a plurality of gripping extensions extending from a second side of the affixing substrate. Each of the plurality of gripping extensions may comprise a distal end embedded into the concrete slab.
A full and complete understanding of the present invention may be obtained by reference to the detailed description of the present invention and the described embodiments when viewed with reference to the accompanying drawings. The drawings can be briefly described as follows.
The present disclosure illustrates one or more embodiments of the present invention. It is not intended to provide an illustration or encompass all embodiments contemplated by the present invention. In view of the disclosure of the present invention contained herein, a person having ordinary skill in the art will recognize that innumerable modifications and insubstantial changes may be incorporated or otherwise included within the present invention without diverging from the spirit of the invention. Therefore, it is understood that the present invention is not limited to those embodiments disclosed herein. The appended claims are intended to more fully and accurately encompass the invention to the fullest extent possible, but it is fully appreciated that certain limitations on the use of particular terms is not intended to conclusively limit the scope of protection.
Looking initially at
In
Certain aspects of the concrete to geomembrane affixing system 100 are shown more thoroughly in
As more clearly shown in
In a certain embodiment, the gripping extensions 170 of the affixing member 120 shown in
The plurality of gripping extensions 170 may be organized into rows as illustrated by
The thickness of the affixing substrate 150 may be approximately 0.14 mm and the thickness of the adhesive 160 may be approximately 0.20 mm. The adhesive 120 of the affixing member 120 may be a butyl rubber compound or any other adhesive that provides adequate adhesion between the affixing substrate 150 and the geomembrane 110. As shown in
In one preferred embodiment, the gripping extensions 170 of the affixing member 120 and the affixing substrate 150 are a single monolithic and continuous structure, as shown by
As mentioned, in a preferred embodiment, the distal end of each of the gripping extensions 170 may be hooked shaped. As shown in
Due to this amount of curvature as described above, once the concrete slab 130 is poured and cures, the shape of the gripping extensions 170, in cooperation with the cured concrete, form an extremely strong bond due to mechanical interference. Thus, the gripping extensions 170 must either deform excessively, due to extreme forces, for the gripping extensions 170 to be detached from the concrete slab 130, or the concrete material itself must fail.
In a preferred embodiment, the plurality of gripping extensions 170 may be integrally formed with the affixing substrate 120 and each of the gripping extensions 170 may comprise a hook shaped distal end. This combination of features prevents the gripping extensions 170 from separating from the concrete slab 130 and also prevents the gripping extensions 170 from separating from the affixing member 120. Thus, such an embodiment is capable of providing an exceptionally strong bond to the concrete slab 130.
The strength of the bond between the affixing member 120 and concrete 130 has been demonstrated through industry accepted testing according to ASTM D903. By this testing, a preferred embodiment with the previously described affixing member 120 has been shown to achieve 180 degree peel adhesion strength in excess of 25 lb/in. Additionally, the sheer adhesion strength of a 1 inch by 2 inch sample of the affixing member 120 embedded in concrete has been shown to achieve test results of greater than 56.0 lb/in2.
In a preferred embodiment of the present invention, the geomembrane 110 may be comprised of polymeric film. The thickness of the film may vary but it may be in a range from 10 to 15 mils. The film may have multiple layers. A multilayer film may be formed by coextrusion of various polyolefin resins. Each layer of a coextruded film may comprise a different polyolefin resin. The film, in an alternative embodiment, may be constructed of a single layer.
In a certain embodiment the polymeric film may be a polyethylene film. The polyethylene film may comprise Very Low Density Polyethylene (VLDPE), Low Density Polyethylene (LDPE), Linear Low Density Polyethylene (LLDPE), Metallocene Based Very Low Density Polyethylene (MVLDPE), High Density Polyethylene (HDPE), or any combination of the foregoing. The polyethylene film may comprise multiple layers or a single layer.
Another embodiment of the present invention is disclosed in
Further illustrated by
Further illustrated by
As previously noted, the specific embodiments depicted herein are not intended to limit the scope of the present invention. Indeed, it is contemplated that any number of different embodiments may be utilized without diverging from the spirit of the invention. Therefore, the appended claims are intended to more fully encompass the full scope of the present invention.
Patent | Priority | Assignee | Title |
10301833, | Nov 03 2017 | KOREA INSTITUTE OF CIVIL ENGINEERING AND BUILDING TECHNOLOGY | Highly durable textile reinforcing panel used as concrete form, and method of constructing reinforced concrete structure using the same |
11299607, | Apr 22 2016 | ExxonMobil Chemical Patents INC | Polyethylene sheets |
D889141, | Apr 23 2018 | Stego Industries, LLC | Vapor barrier wrap |
ER5350, | |||
ER9810, |
Patent | Priority | Assignee | Title |
1956354, | |||
4678375, | Mar 05 1984 | GAGLE COMPANY, INC | Covering or liner system and method for constructing the same |
4980934, | Nov 14 1988 | YORK BANK AND TRUST COMPANY, THE | Retrofittable receptor device |
5763047, | Apr 03 1996 | POLY-AMERICA, L P | Blown-film textured liner having a smooth welding strip |
6182412, | Apr 08 1998 | Architectural waterproofing membrane and termite barrier | |
6524029, | May 16 2001 | POLY-AMERICA, L P | Geomembrane and method of manufacture |
7374059, | Oct 05 2001 | AGRI COVERS, INC ; INDUSTRIAL AND ENVIRONMENTAL CONCEPTS, INC | Covering systems and venting methods |
7686903, | Feb 23 2004 | POLYGUARD PRODUCTS, INC | Stress-relieving barrier membrane for concrete slabs and foundation walls |
8029376, | Oct 29 2008 | The Shane Group | Shock absorbing athletic field and method of constructing same |
8226491, | Oct 29 2008 | The Shane Group | Shock absorbing athletic field and method of constructing same |
8608883, | Jul 14 2009 | Stego Industries, LLC | Adherent layer |
8622654, | Aug 23 2010 | HOLCIM TECHNOLOGY LTD | Geomembrane anchor system |
8864423, | Jan 07 2008 | HOLCIM TECHNOLOGY LTD | Geomembrane protective cover |
20010002497, | |||
20030066789, | |||
20030070391, | |||
20040065033, | |||
20090183444, | |||
20120045286, | |||
RE39922, | Jun 24 1999 | Anchor Wall Systems, Inc. | Segmental retaining wall system |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Jul 14 2014 | Poly-America, L.P. | (assignment on the face of the patent) | / | |||
Jul 21 2014 | BERTRAND, ANTHONY H | POLY-AMERICA, L P | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 033636 | /0135 |
Date | Maintenance Fee Events |
Nov 12 2018 | M1551: Payment of Maintenance Fee, 4th Year, Large Entity. |
Aug 03 2022 | M1552: Payment of Maintenance Fee, 8th Year, Large Entity. |
Date | Maintenance Schedule |
Jul 21 2018 | 4 years fee payment window open |
Jan 21 2019 | 6 months grace period start (w surcharge) |
Jul 21 2019 | patent expiry (for year 4) |
Jul 21 2021 | 2 years to revive unintentionally abandoned end. (for year 4) |
Jul 21 2022 | 8 years fee payment window open |
Jan 21 2023 | 6 months grace period start (w surcharge) |
Jul 21 2023 | patent expiry (for year 8) |
Jul 21 2025 | 2 years to revive unintentionally abandoned end. (for year 8) |
Jul 21 2026 | 12 years fee payment window open |
Jan 21 2027 | 6 months grace period start (w surcharge) |
Jul 21 2027 | patent expiry (for year 12) |
Jul 21 2029 | 2 years to revive unintentionally abandoned end. (for year 12) |