A fan powered extractor system for a harvester, such as a sugarcane harvester, utilizes a rotary extractor screen larger than an air flow path to the fan, that moves through the air flow path such that the air flows through the screen to collect airborne leaves and other crop residue thereon, and carries them from the air flow and deposits them on the ground beside or behind the harvester or on another receiver without passing through the fan. The extractor screen can also pass through the exhaust air flow from the fan for blowing remaining collected residue therefrom, and the location of deposition of the leaves is optionally selectable.
|
1. An extractor for a harvester having a conveyor system for conveying cut crops and loose residue, comprising:
a fan disposed in a fan housing including an inlet opening and an exhaust opening, the inlet opening disposed in spaced relation to the conveyor system such that the inlet opening and the conveyor system bound ends of an air flow path therebetween, the air flowing through the inlet opening into the direction of the exhaust opening; and
a rotary extractor screen having a rotational axis including a drive connected in rotatably driving relation to the extractor screen to rotate the screen through the air flow path such that the air flow will pass through successive portions of the screen, the extractor screen having a larger surface area than a sectional extent of the air flow path, the rotational axis disposed in offset relation thereto such that a portion of the extractor screen covers the air flow path such that the air flow along the path will pass therethrough and into the inlet opening, while a larger portion of the screen is located beside the air flow path.
14. An extractor system for a harvester having a conveyor system for conveying cut crops and loose residue, comprising:
a fan disposed in a fan housing including an inlet opening and an exhaust opening, the inlet opening disposed in spaced relation to the conveyor system such that the inlet opening and the conveyor system bound ends of an air flow path therebetween, the fan being rotatable to draw a flow of air from about the conveyor system, along the air flow path and into the fan housing through the inlet opening towards the exhaust opening, to carry at least some of the loose residue toward the fan;
a rotary extractor screen having a rotational axis and being larger than the inlet opening, the rotational axis being disposed in offset relation to the air flow path such that a portion of the extractor screen covers the air flow path such that the air flow will pass therethrough, while a larger portion of the screen is located beside the air flow path, such that the loose residue carried by the air flow will collect on the screen and be held thereagainst by the air flow; and
a drive connected in rotatably driving relation to the extractor screen, operable to rotate the screen through the flow path such that different of the portions of the screen successively cover the path and the residue will be collected thereon and be carried thereby from the air flow so as to fall from the screen when out of the air flow.
24. An extractor system for removing loose leaves from harvested crops conveyed by a harvester, comprising:
a fan disposed in a fan housing disposed above conveyor apparatus of the harvester, the fan housing including a downwardly facing inlet opening and an exhaust opening, the inlet opening having an overall opening size, the fan and the housing being configured such that rotation of the fan will generate an upward air flow into the housing through the inlet opening towards the exhaust opening sufficient for lifting the loose leaves from the harvested crop and; and
a rotary extractor screen having a rotational axis including a drive connected in rotatably driving relation to the extractor screen, the extractor screen including a generally flat screen surface having an overall surface area at least several times larger than the overall opening size of the inlet opening, the rotational axis of the extractor screen being located in offset relation to the inlet opening such that only a limited portion of the screen surface is located between the conveyor apparatus and the inlet opening such the air flow will pass through the limited portion and the lifted loose leaves will be collected and held thereagainst by the air flow, and wherein rotation of the screen will move the limited portion of the screen surface from the air flow such that the collected leaves will fall therefrom, and simultaneously another limited portion of the screen surface will rotate into the air flow for collection of the leaves thereagainst.
2. The extractor of
3. The extractor of
4. The extractor of
5. The extractor of
6. The extractor of
7. The extractor of
8. The extractor of
9. The extractor of
10. The extractor of
11. The extractor of
12. The extractor of
13. The extractor of
15. The extractor system of
16. The extractor system of
17. The extractor system of
18. The extractor system of
19. The extractor system of
20. The extractor system of
21. The extractor system of
22. The extractor system of
23. The extractor system of
25. The extractor system of
26. The extractor system of
27. The extractor system of
28. The extractor system of
29. The extractor system of
|
The present invention generally relates to a fan powered extractor apparatus and system for a harvester, such as a sugarcane harvester, and, more particularly, that utilizes a rotary extractor screen larger than the air flow path to the fan, that moves through the air flow path to collect airborne leaves and other crop residue, and carries them from the air flow and deposits them largely intact on the ground beside or behind the harvester or on another receiver without passing through the fan. The extractor screen can also pass through the exhaust air flow from the fan for cleaning remaining residue therefrom, and the location relative to the harvester where the residue is deposited is optionally selectable.
Automated sugarcane harvesters are typically configured to sequentially sever standing canes from the ground, using one or more base cutters, and have processing apparatus including a conveyor or conveyors for carrying the cut canes rearward to a billet cutter for cutting into shorter billets. Sugarcane harvesters often also include apparatus for stripping or otherwise removing leaves from the cut canes, and one or more extractors for separating the leaves and other plant residue from the cut canes during the process. Typical extractors include a fan carried in a housing above one or more of the conveyors, configured to draw the leaves and other loose plant residue upwardly away from the heavier canes so that the canes continue on the conveyor or conveyors for additional processing or collection, and the leaves and other residue pass through the fan and are discharged with the fan exhaust, typically in a selectable direction by a directable fan hood or deflector disposed above the extractor fan housing. A disadvantage, however, is that the leaves and other residue pass through the fan which causes undesirable wear on the fan blades, and can occasionally wrap around the fan blades and/or possibly clog flow through the fan. Another disadvantage, for applications wherein it is desired for the leaves and other residue to remain largely intact, such as for collection for use as biomass or energy production, is that the fan will chop the leaves making them difficult or impossible to collect and use. It has also been observed that the residue that passes through the fan is more widely distributed over the field, which may not be desired if it is sought to collect it, e.g., for biomass. Reference in this regard, Wendte, et al., U.S. Pat. No. 6,272,819, which discloses and illustrates representative extractor apparatus of a sugarcane harvester.
As an alternative to passage through the extractor fan, it is contemplated according to the present invention to utilize a moving screen in front of the fan, to collect the residue flow toward the fan. A variety of moving screen apparatus have been developed in the past, but suffer from shortcomings. Reference in this regard, Ellis, U.S. Pat. No. 4,235,293 which discloses use of a moving scroll type screen for removing soil from a conveyed flow of potatoes. An observed limitation of this apparatus, however, is that the scroll encircles rollers above and below the entrance to the fan housing, and the scroll encircles the rollers so that the soil containing side of the scroll is facing the exposed fan, and soil deposits on the scroll not scraped off can be dislodged and drawn through the fan.
It is also known to locate rotary screens in the air intake path to heat exchangers, radiators, and the engine of work machines, including sugarcane harvesters. Reference in this regard, D'hondt U.S. Pat. No. 7,981,175. The D'hondt device provides a combination brush and blow-off capability for removing accumulated debris and residue from the rotary screen. However, a limitation is that it is used in association with a radially outwardly facing screen, and the blow-off apparatus covers a portion of the air flow path through the screen. This can be disadvantageous for high air flow applications such as the present extractor application wherein the screen is specifically intended to draw and collect a high volume of crop residue.
Accordingly, what is sought is a manner of adapting an extractor system of a harvester for reducing or eliminating passage of residue, namely, leaves, through the fan, to reduce wear and other attendant problems, and which overcomes one or more of the shortcomings and limitations set forth above.
What is disclosed is an extractor apparatus and system for a harvester for reducing or eliminating passage of residue, namely, leaves, through the extractor fan, to reduce wear and other attendant problems, and which overcomes one or more of the shortcomings and limitations set forth above.
According to a preferred aspect of the invention, for a harvester having a conveyor system for conveying harvested or cut crops and loose residue, the extractor system includes a fan disposed in a fan housing including an inlet opening disposed in spaced relation to apparatus of the conveyor system such that the inlet opening and the conveyor apparatus define ends of an air flow path therebetween. The system includes a rotary extractor screen larger than the air flow path and inlet opening, disposed in offset relation to the air flow path such that a limited portion of the extractor screen extends across the air flow such that the air flow will pass through the screen en route to the inlet opening, while a larger portion of the screen is located beside the air flow path out of the air flow.
Operationally, the extractor fan is rotatable to draw a flow of air from about a region of the conveyor system, along the air flow path and into the fan housing through the inlet opening, to carry at least some of the loose residue toward the fan. The air flow will pass through and into the inlet opening, but the airborne residue will strike and collect against the screen, held there by the force of the air flow, so as to be prevented from entering the fan housing. The larger portion of the screen, because it is not in the air flow, does not collect the residue. A drive is connected to and rotates the extractor screen across the air flow path such that the air flow passes through different of the portions of the screen during the rotation and collect residue, then carry it out of the path as they rotate away from the path, so as to remove the collected residue from the air flow. Once out of the air flow, the collected residue is no longer held against the screen, and is free to fall away onto a surface such as the ground therebelow, or into or on a desired receiver for collection.
According to another preferred aspect of the invention, a scraper is provided at a desired location along a path of rotation of the extractor screen, in position to scrape at least some of the collected residue therefrom once removed from the air flow. The scraper can be advantageously positioned for controlling to some extent, an end location bounding where the collected residue will fall from, so that a location where the residue falls to can be somewhat controlled or limited, e.g., a relatively narrow area beside the harvester.
As another preferred aspect of the invention, at least some of the air flow exhausted from the fan will be directed through the portion of the extractor screen beside the fan housing, in a direction opposite the direction through which the air flows entering the inlet opening, for dislodging and cleaning and remaining residue from the screen. This is preferably accomplished using an exhaust hood in connection with an exhaust opening of the fan housing.
As preferred parameters, the inlet opening and the extractor screen are both round, and the screen has an extent or surface area, that is about 4 times the size of the area of the air flow path and inlet opening. The extractor system can include an enclosed air flow passage extending from the conveyor system to the fan housing, and the extractor screen can extend and rotate through the slot into and out of the air flow path for collecting the residue.
Referring now to the drawings, in
In operation, standing plants 36 are gathered by dividers 28 as harvester 20 moves in a forward direction denoted by arrow F over ground surface G. Base cutters 30 then cut the gathered plants 36 from the ground and they are laid down onto a conveyor of a conveyor system 38 which carries the cut plants rearwardly through harvester 20, in a flow denoted by arrows CF. As a non-limiting reference, individual plants 36 can have a length of less than 1 meter, up to 3 to 4 meters. Sugarcane has relatively long leaves, and at some location or locations within the harvester, the leaves and other residue, hereinafter sometimes collectively referred as residue, will be removed or stripped from the cut plants 36, e.g., canes, by appropriate apparatus such as a conventionally constructed and operable rotary stripper apparatus 40, and in a loose state a flow of the residue, e.g., mainly leaves, denoted by arrows R, will intermix with and be carried rearwardly with the flow CF of cut plants 36 by conveyor system 38.
Referring variously also to
Instead of collecting the billets and residue together, it is usually desired to separate residue flow R, mainly leaves 52, from billet flow B so that only the billets 42 are collected in receiver 50 (
Extractor system 22 overcomes the above problems by incorporating a residue collecting and deposition capability into a conventional extractor 54, which allows more precisely depositing the residue flow R in a swath or row having a controlled width W on the ground in desired relation to harvester 20 (
Extractor system 22 additionally importantly includes a rotary extractor screen 70 which is larger than inlet opening 60 of fan housing 58, and also an air flow path 72 extending from the outlet of billet cutter 46 on the upper rear end of lifting conveyor 42, to opening 60, as shown in
Extractor screen 70 is preferably generally or substantially flat and round shaped, and has a screen surface 80 supported by an outer frame 82. Screen surface 80 includes perforations or interstices therethrough for the passage of air flow AF, but not leaves 52 and other elements of residue flow R. A suitable material for screen surface 80 is a woven screen wire of metal or fiber construction. Preferably, extractor screen 70 extends through a slot 84 in air flow housing 74; at an interface of the upper portion of housing 74 and fan housing 58; or in housing 58, so as to be located just below fan 56, so that adequate suction is generated on the underside of the portion of screen surface 80 located in air flow path 72, by air flow AF for collecting and holding leaves and other elements of the residue flow against the underside of surface 80, as denoted by small arrows R in
As a non-limiting example, screen surface 80 of screen 72 will have an overall size several times greater than the overall size of air flow path 72 proximate thereto, and also inlet opening 60 also proximate thereto. A size of about 4 times greater as illustrated, has been found to be satisfactory for a variety of applications. Here, because both screen 72 and inlet opening 60 are round, a suitable diametrical size of screen 72 is a about two or more times the diameter of air flow path 72 and inlet opening 60. Additionally the offset relation of the screen 72 to path 72 and inlet opening 60 can be set such that the round screen and inlet opening are generally or tangent. This is advantageous as all of the inlet opening will lie on one side of rotational axis 78 of the screen.
As a result of the configuration of system 22, operationally, rotation of fan 56 draws air flow AF along air flow path 72, through surface 80 of screen 70, and into fan housing 58 through inlet opening 60. Airborne residue R will be carried by air flow AF so as to impinge screen surface 80, and collect and be held thereagainst by the air flow. Then, because of the rotation of screen 70, the collected residue R will be carried by screen 70 from air flow path 72 through slot 84 to the exterior of air flow housing 74 generally beside and rearward of the rear end of harvester 20. Now out of the air flow that held the residue against screen 70, residue R is free to fall from screen 70 onto the ground as illustrated, or onto a desired receiver positioned therebelow (not shown). Because it is not blown out of exhaust hood 68 by fan 56, and instead falls from a lower location, the residue R tends to collect in a relatively narrow, dense row having a width W which can vary between less than a meter to less than two meters, so as to be easily capable of being picked up by a baler rake or the like, for use for a desired purpose, e.g., biomass.
Referring also to
Referring again to
It will be understood that changes in the details, materials, steps, and arrangements of parts which have been described and illustrated to explain the nature of the invention will occur to and may be made by those skilled in the art upon a reading of this disclosure within the principles and scope of the invention. The foregoing description illustrates the preferred embodiment of the invention; however, concepts, as based upon the description, may be employed in other embodiments without departing from the scope of the invention. Accordingly, the following claims are intended to protect the invention broadly as well as in the specific form shown.
Patent | Priority | Assignee | Title |
10076076, | Oct 28 2016 | Deere & Company | Extractor hood for sugarcane harvester |
10485170, | Sep 20 2017 | BLUE LEAF I P , INC | Debris removal system for an agricultural harvester and related extractors |
10806087, | May 21 2018 | Deere & Company | Fan support arm |
10959376, | Oct 30 2018 | BLUE LEAF I P , INC | Elevator assembly for an agricultural harvester with a storage hopper having a conveyor therein |
10999972, | Nov 02 2018 | Deere & Company | Harvesting machine having a secondary cleaning system |
11419269, | Feb 06 2019 | ARNAUD, CHARLES | Method and apparatus for handling and disposal of organic waste materials |
11812696, | Oct 30 2018 | CNH Industrial America LLC | Methods for operating an agricultural harvester including an elevator assembly with a storage hopper having a conveyor therein |
11910750, | Oct 30 2018 | CNH Industrial America LLC | Agricultural harvester including an elevator assembly with a storage hopper having a conveyor therein |
9730380, | Aug 29 2014 | CRARY INDUSTRIES, INC | Apparatus for separating debris from usable crop |
9763386, | Jul 09 2013 | Sugar Crop harvester | |
9867333, | Aug 17 2016 | BLUE LEAF I P , INC | Method and system of operating an automotive harvester |
Patent | Priority | Assignee | Title |
1848252, | |||
1854954, | |||
1908966, | |||
3002585, | |||
3384232, | |||
3387442, | |||
3397778, | |||
3664349, | |||
3788048, | |||
3925199, | |||
3946875, | Aug 26 1974 | Sugar Cane Growers Cooperative of Florida | Field operated cane cleaning apparatus |
4028867, | Dec 15 1971 | Mather & Platt Limited | Viners |
4174001, | May 25 1977 | NORWEST BANK MINNESOTA, NATIONAL ASSOCIATION | Fan housing clean out apparatus |
4235293, | May 17 1979 | Thomas Equipment Ltd. | Self-cleaning fan housing |
4555896, | Nov 20 1981 | VERSATILE TOFT LTD | Cane harvester |
4869272, | May 02 1988 | CNH America LLC; BLUE LEAF I P , INC | Cleaning system for combines |
5088960, | Mar 15 1991 | Deere & Company | Air blast for cleaning axial separator |
5317783, | Sep 25 1992 | Haybuster Manufacturing Inc. | Vacuum trailer |
5466189, | Aug 18 1994 | Deere & Company | Cleaner for a rotating screen on a harvester |
6029430, | Sep 29 1997 | CLAAS Selbstfahrende Erntemaschinen GmbH | Device for extracting foreign objects from forager harvesters |
6358141, | Apr 29 1999 | Combine system for harvesting, cleaning and storing both corn kernels and whole cobs, and method of use | |
6558252, | Aug 01 2000 | CLAAS SELBSTFAHRENDE ERNTEMASCHEINEN GMBH | Blower for combine harvesters having a separation unit |
6634833, | Nov 30 2001 | Pneumatic Conveying, Inc. | Pneumatic conveying apparatus |
6796897, | Sep 17 2003 | Deere & Company | Airfoil for an axial separator cleaning air blast duct |
6869356, | May 08 2003 | Deere & Company | Cleaning chamber and method for a sugarcane chopper harvester |
7981175, | Apr 18 2007 | BLUE LEAF I P , INC | Self-cleaning blow-off |
20020037758, | |||
20060283157, | |||
20080016833, | |||
20080038071, | |||
20080257531, | |||
20090113867, | |||
FR2421685, | |||
JP10276561, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Mar 27 2013 | VERGOTE, GEERT | CNH America LLC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 030110 | /0314 | |
Mar 28 2013 | CNH Industrial America LLC | (assignment on the face of the patent) | / | |||
Mar 01 2014 | CNH America LLC | CNH Industrial America LLC | CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 032982 | /0992 | |
Nov 05 2015 | CNH Industrial America LLC | BLUE LEAF I P , INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 037288 | /0647 |
Date | Maintenance Fee Events |
Jan 29 2019 | M1551: Payment of Maintenance Fee, 4th Year, Large Entity. |
Apr 24 2023 | REM: Maintenance Fee Reminder Mailed. |
Oct 09 2023 | EXP: Patent Expired for Failure to Pay Maintenance Fees. |
Date | Maintenance Schedule |
Sep 01 2018 | 4 years fee payment window open |
Mar 01 2019 | 6 months grace period start (w surcharge) |
Sep 01 2019 | patent expiry (for year 4) |
Sep 01 2021 | 2 years to revive unintentionally abandoned end. (for year 4) |
Sep 01 2022 | 8 years fee payment window open |
Mar 01 2023 | 6 months grace period start (w surcharge) |
Sep 01 2023 | patent expiry (for year 8) |
Sep 01 2025 | 2 years to revive unintentionally abandoned end. (for year 8) |
Sep 01 2026 | 12 years fee payment window open |
Mar 01 2027 | 6 months grace period start (w surcharge) |
Sep 01 2027 | patent expiry (for year 12) |
Sep 01 2029 | 2 years to revive unintentionally abandoned end. (for year 12) |