A magnetic device including a write pole, a magnetic reader, or both; and one or more shields adjacent at least a portion of the write pole or the magnetic reader, or both, wherein at least a portion of the one or more shields includes or is made from Ni100-aXa, wherein X is chosen from: Ru, Re, Zr, Cr, and Cu; and a is the atomic percent of the element X, and can range from about 20 to about 90.
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18. A magnetic device comprising:
a contact detection element, wherein at least a portion of the contact detection element comprises Ni100-aXa, wherein X is chosen from: Ru, Re, Zr, Cr, and Cu; and a is the atomic percent of the element X, and can range from about 20 to about 90.
1. A magnetic device comprising:
a write pole; and
one or more shields adjacent at least a portion of the write pole, wherein at least a portion of the one or more shields comprises Ni100-aXa, wherein X is chosen from: Ru, Re, Zr, Cr, and Cu; and a is the atomic percent of the element X, and can range from about 20 to about 90.
10. A magnetic device comprising:
a magnetic reader; and
one or more shields adjacent at least a portion of the magnetic reader, wherein at least a portion of the one or more shields comprises Ni100-aXa, wherein X is chosen from: Ru, Re, Zr, Cr, and Cu; and a is the atomic percent of the element X, and can range from about 20 to about 90.
2. The magnetic device according to
3. The magnetic device according to
4. The magnetic device according to
a front shield, the front shield comprising a front shield seed layer;
a first side shield, the first side shield comprising a first side shield seed layer;
a second side shield, the second side shield comprising a second side shield seed layer; or
a combination thereof.
5. The magnetic device according to
11. The magnetic device according to
12. The magnetic device according to
13. The magnetic device according to
a top shield, the top shield comprising a top shield seed layer;
a bottom shield, the bottom shield comprising a bottom shield seed layer; or
a combination thereof.
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This application is a continuation in part of U.S. patent application Ser. No. 13/596,129, entitled “HEAT ASSISTED MAGNETIC RECORDING (HAMR) HEADS INCLUDING COMPONENTS MADE OF NICKEL ALLOYS”, issuing as U.S. Pat. No. 8,477,572 on Jul. 2, 2013; which was a continuation of U.S. patent application Ser. No. 13/350,943, entitled “HEAT ASSISTED MAGNETIC RECORDING (HAMR) HEADS INCLUDING COMPONENTS MADE OF NICKEL ALLOYS” filed on Jan. 16, 2012, issuing as U.S. Pat. No. 8,259,540 on Sep. 4, 2012, the entire disclosures of which are incorporated herein by reference thereto.
Perpendicular magnetic recording technology can support much higher linear densities than longitudinal recording. The reliability of perpendicular magnetic heads may be improved through better control of the proximity of the readers and writers to the magnetic media, or stated another way, controlled recession/protrusion profiles may further reliability. In general the head-media-spacing (HMS) can be improved by controlling the recession and protrusion level which can therefore minimize the head overcoat burnish and degradation. For readers, the stability, modulation and hence the signal-to-noise-ratio(SNR) can be improved by placing it in proximity (such as shields) of an element with a controlled recession/protrusion profile. In the case of perpendicular write poles, the write flux can be improved (increased) by controlling the recession level.
Disclosed is a magnetic device including a write pole; and one or more shields adjacent at least a portion of the write pole, wherein at least a portion of the one or more shields includes or is made from Ni100-aXa, wherein X is chosen from: Ru, Re, Zr, Cr, and Cu; and a is the atomic percent of the element X, and can range from about 20 to about 90.
Also disclosed is a magnetic device including a magnetic reader; and one or more shields adjacent at least a portion of the magnetic reader, wherein at least a portion of the one or more shields includes or is made from N100-aXa, wherein X is chosen from: Ru, Re, Zr, Cr, and Cu; and a is the atomic percent of the element X, and can range from about 20 to about 90.
Further disclosed is a magnetic device that includes a contact detection element, wherein at least a portion of the contact detection element includes or is made of Ni100-aXa, wherein X is chosen from: Ru, Re, Zr, Cr, and Cu; and a is the atomic percent of the element X, and can range from about 20 to about 90.
The above summary of the present disclosure is not intended to describe each disclosed embodiment or every implementation of the present disclosure. The description that follows more particularly exemplifies illustrative embodiments. In several places throughout the application, guidance is provided through lists of examples, which examples can be used in various combinations. In each instance, the recited list serves only as a representative group and should not be interpreted as an exclusive list.
The figures are not necessarily to scale. Like numbers used in the figures refer to like components. However, it will be understood that the use of a number to refer to a component in a given figure is not intended to limit the component in another figure labeled with the same number.
In the following description, reference is made to the accompanying set of drawings that form a part hereof and in which are shown by way of illustration several specific embodiments. It is to be understood that other embodiments are contemplated and may be made without departing from the scope or spirit of the present disclosure. The following detailed description, therefore, is not to be taken in a limiting sense.
Unless otherwise indicated, all numbers expressing feature sizes, amounts, and physical properties used in the specification and claims are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the foregoing specification and attached claims are approximations that can vary depending upon the properties sought to be obtained by those skilled in the art utilizing the teachings disclosed herein.
The recitation of numerical ranges by endpoints includes all numbers subsumed within that range (e.g. 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, and 5) and any range within that range.
As used in this specification and the appended claims, the singular forms “a”, “an”, and “the” encompass embodiments having plural referents, unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
“Include,” “including,” or like terms means encompassing but not limited to, that is, including and not exclusive. It should be noted that “top” and “bottom” (or other terms like “upper” and “lower”) are utilized strictly for relative descriptions and do not imply any overall orientation of the article in which the described element is located.
Disclosed herein are perpendicular magnetic recording heads that include at least a portion of one component that includes a nickel alloy. Such materials may be useful because they can afford the ability to tune or select the amount of recession or protrusion at particular portions of the air bearing surface (ABS) of the perpendicular magnetic recording head.
In some disclosed embodiments, at least a portion of at least one portion of the magnetic head (discussed below), can include an alloy that includes nickel (Ni). In embodiments, the nickel alloy can be described as NiX. The alloy can also be described as Ni100-aXa with a being the atomic percent of the element X. X can be chosen from ruthenium (Ru), rhenium (Re), zirconium (Zr), chromium (Cr), Copper (Cu) and combinations thereof. In embodiments, X is Ru, Cr, or combinations thereof. In embodiments, X is Ru or Cr. In embodiments, X is Ru. In embodiments, the element X can be an element that if the portion of the magnetic head was made entirely of it (X), the portion would tend to protrude towards the ABS farther then if the portion was made entirely of nickel.
In embodiments, a can range from 20 atomic percent (at %) to 90 at %; from 40 at % to 80 at %; or from 60 at % to 80 at %. In embodiments, a can range from 20 at % to 70 at %, or from 30 at % to 60 at %; or from 40 at % to 50 at %. In embodiments where X is Ru, a can range from 20 at % to 90 at %; from 40 at % to 80 at %; or from 60 at % to 80 at %. In embodiments were X is Cr, a can range from 20 at % to 70 at %; from 30 at % to 60 at %; or from 40 at % to 50 at %.
Nickel alloys as utilized herein may also optionally include a third component. The optional third component can be one that is chosen to affect various properties of the alloys. For example, the optional third component can be chosen to increase the hardness of the alloy, increase the grain stability, increase the wear resistance, decrease the stress, increase the resistance to corrosion, or some combination thereof. In embodiments, the optional third alloy can be chosen from: ruthenium (Ru), rhenium (Re), copper (Cu), chromium (Cr), zirconium (Zr), tungsten (W), and iron (Fe) for example. In embodiments a nickel alloy with an optional third alloy can be described by the formula Ni(100-a-b)XaYb, where X is chosen from ruthenium (Ru), rhenium (Re), zirconium (Zr), chromium (Cr), and Copper (Cu); Y is chosen from ruthenium (Ru), rhenium (Re), copper (Cu), chromium (Cr), zirconium (Zr), tungsten (W), and iron (Fe); a can range from 20 at % to 90 at %; and b can range from 1 at % to 50 at %.
In some embodiments, magnetic devices can include a front shield, a first side shield, a second side shield, a front shield seed layer, a first side shield seed layer, a second side shield seed layer, or some combination thereof (for the write pole) that is formed from a Ni100-aXa alloy. In some embodiments, the magnetic head, the particular portion (or portions) thereof, or both can have desirable levels of protrusion at operating temperatures of the magnetic head. In embodiments, a front shield, a first side shield, a second side shield, a front shield seed layer, a first side shield seed layer, a second side shield seed layer, or some combination thereof (of the write pole) formed from Ni100-aXa alloys can have a level of protrusion that is similar to the protrusion of the write pole. In embodiments, a front shield, a first side shield, a second side shield, a front shield seed layer, a first side shield seed layer, a second side shield seed layer, or some combination thereof (of the write pole) formed from Ni100-aXa alloys can have a level of protrusion that is slightly more protruded than the write pole. In embodiments, a front shield, a first side shield, a second side shield, a front shield seed layer, a first side shield seed layer, a second side shield seed layer, or some combination thereof (of the write pole) formed from Ni100-aXa alloys can have a level of protrusion that is not more than 10% more than the protrusion of the write pole.
In some embodiments, disclosed magnetic heads (for example disclosed perpendicular magnetic heads) can include a front shield seed layer (of the write pole) that includes or is made of a Ni100-aXa alloy. In such embodiments, the front shield seed layer (of the write pole) can have thicknesses from 5 nanometers (nm) to 100 nm, for example. In some embodiments, disclosed magnetic heads (for example disclosed perpendicular magnetic heads) can include a front shield (of the write pole) that includes or can be made of a Ni100-aXa alloy. Such embodiments can, but need not include a seed layer. In such embodiments, a portion of the front shield (of the write pole) can include or can be made of a Ni100-aXa alloy. In some such embodiments, the 50 to 200 nm of the front shield (of the write pole) that is closest to the write pole can be made of a Ni100-aXa alloy, for example.
In some embodiments, disclosed magnetic heads (for example disclosed perpendicular magnetic heads) can include a first side shield seed layer, a second side shield seed layer, or both (of the write pole) that includes or is made of a Ni100-aXa alloy. In such embodiments, the first side shield seed layer, a second side shield seed layer, or both (of the write pole) can have thicknesses from 5 nanometers (nm) to 100 nm, for example. In some embodiments, disclosed magnetic heads (for example disclosed perpendicular magnetic heads) can include a first side shield, a second side shield, or both (of the write pole) that include or can be made of a Ni100-aXa alloy. Such embodiments can, but need not include seed layers. In such embodiments, a portion of the first side shield, the second side shield, or both (of the write pole) can include or can be made of a Ni100-aXa alloy. In some such embodiments, the 50 to 200 nm of the first side shield, second side shield, or both (of the write pole) that are closest to the write pole can be made of a Ni100-aXa alloy, for example.
In some embodiments, a write pole can be fully encapsulated by a Ni100-aXa alloy, in some embodiments, even the gaps portrayed in
In some embodiments, magnetic devices can include a top shield, a bottom shield, a top shield seed layer, a bottom shield seed layer, or some combination thereof (of the magnetic reader) that is formed from a Ni100-aXa alloy. In some embodiments, the magnetic reader, the particular portion (or portions) thereof, or both can have desirable levels of protrusion at operating temperatures of the magnetic head. In embodiments, a top shield, a bottom shield, a top shield seed layer, a bottom shield seed layer, or some combination thereof (of the magnetic reader) formed from Ni100-aXa alloys can have a level of protrusion that is similar to the protrusion of the magnetic reader. In some embodiments, a top shield, a bottom shield, a top shield seed layer, a bottom shield seed layer, or some combination thereof (of the magnetic reader) formed from Ni100-aXa alloys can have a level of protrusion that is slightly more protruded than the magnetic reader. In some embodiments, a top shield, a bottom shield, a top shield seed layer, a bottom shield seed layer, or some combination thereof (of the magnetic reader) formed from Ni100-aXa alloys can have a level of protrusion that is not more than 10% more than the protrusion of the magnetic reader.
In some embodiments, disclosed magnetic heads (for example disclosed perpendicular magnetic heads) can include a top shield seed layer (of the magnetic reader) that includes or is made of a Ni100-aXa alloy. In such embodiments, the top shield seed layer (of the magnetic reader) can have thicknesses from 5 nanometers (nm) to 100 nm, for example. In some embodiments, disclosed magnetic heads (for example disclosed perpendicular magnetic heads) can include a top shield (of the magnetic reader) that includes or can be made of a Ni100-aXa alloy. Such embodiments can, but need not include a seed layer. In such embodiments, a portion of the top shield (of the magnetic reader) can include or can be made of a Ni100-aXa alloy. In some such embodiments, the 50 to 200 nm of the top shield (of the magnetic reader) that is closest to the magnetic reader can be made of a Ni100-aXa alloy, for example.
In some embodiments, disclosed magnetic heads (for example disclosed perpendicular magnetic heads) can include a bottom shield seed layer (of the magnetic reader) that includes or is made of a Ni100-aXa alloy. In such embodiments, the bottom shield seed layer (of the magnetic reader) can have thicknesses from 5 nanometers (nm) to 100 nm, for example. In some embodiments, disclosed magnetic heads (for example disclosed perpendicular magnetic heads) can include a bottom shield (of the magnetic reader) that includes or can be made of a Ni100-aXa alloy. Such embodiments can, but need not include a seed layer. In such embodiments, a portion of the bottom shield (of the magnetic reader) can include or can be made of a Ni100-aXa alloy. In some such embodiments, the 50 to 200 nm of the bottom shield (of the magnetic reader) that is closest to the magnetic reader can be made of a Ni100-aXa alloy, for example.
In some embodiments, portions of both the bottom and top shield layers can include or be made of a Ni100-aXa alloy, for example. In some embodiments, both the bottom and the top shield layers can have seed layers that can include or be made of a Ni100-aXa alloy, for example. In some embodiments, portions of both the bottom and top shield layers can include or be made of a Ni100-aXa alloy; and both the bottom and the top shield layers can have seed layers that can include or be made of a Ni100-aXa alloy, for example.
Also disclosed herein are magnetic devices that include one or more portions designed to detect contact between a slider and a magnetic disk the slider is flying over. As used herein, the one or more portions can be referred to a contact detection element. In some embodiments, at least one portion of a contact detection element can include or be made of a Ni100-aXa alloy, for example. A contact detection element that is at least partially constructed from Ni100-aXa alloy, for example, can be advantageous because it can be configured to protrude farther (relative to the ABS) than structures surrounding the contact detection element. This can assist in ensuring that the contact detection element would make contact before other structures surrounding the contact detection element.
Ni100-aXa alloys utilized herein may also have other properties. In embodiments, alloys used herein may be non-magnetic. Experimental results and results from models show that NiRu alloys (for example) become non-magnetic above 15 at % ruthenium (Ru). In embodiments, disclosed alloys can be relatively resistant to corrosion. In embodiments the alloys utilized herein can have a positive corrosion potential (Ecorr) relative to other portions of devices (for example, write poles, or magnetic readers for example). In embodiments, alloys used herein may have low stress, high wear resistance, acceptable adhesion with other materials in the magnetic device, are capable of being planarized (for example by using chemical mechanical polishing (CMP)), have low roughness, have no more than a minimal mismatch of the coefficient of thermal expansion (CTE) with that of other materials (for example the write pole material, or the magnetic reader material, for example) have a relatively high thermal conductivity, have a thermally stable microstructure, can be deposited without voids (i.e., conformal deposition), or some combination thereof of these properties (and/or others not described herein).
Nickel alloys utilized herein can be deposited via sputtering methods, electrodeposition methods, or other methods.
Magnetic devices disclosed herein can also include other structures. Magnetic devices disclosed herein can also be incorporated into larger devices. For example, sliders can include magnetic devices as disclosed herein. Exemplary sliders can include a slider body that has a leading edge, a trailing edge, and an air bearing surface. The write pole, and magnetic reader, can then be located on (or in) the slider body. Such exemplary sliders can be attached to a suspension which can be incorporated into a disc drive for example. Magnetic devices disclosed herein can also include combinations of write poles, magnetic readers, and contact detection elements that can include adjacent elements made of a Ni100-aXa alloy. For example, a magnetic device can include both a write pole and a magnetic reader that have adjacent portions made of Ni100-aXa alloys, for example.
While the present disclosure is not so limited, an appreciation of various aspects of the disclosure will be gained through a discussion of the examples provided below.
Recession/Protrusion of NiRu Alloys
In order to evaluate the recession and protrusion profile of various NiRux alloys relative to an exemplary FeCo write pole, a multilayer stack of varying composition of NiRu (beginning with 100 at % Ni and ending with 100 at % Ru) intercalated between FeCo was deposited. Scanning electron microscope (SEM) images of the multilayer stack can be seen in
Thermal Stability of NiRu Alloys
Thermal stability of NiRu alloys was tested by measuring the evolution of stress versus temperature.
TABLE 1
Alloy
Thickness (Å)
Mean Stress (MPa)
Ni
500
+487.9
Ni60Ru40
500
+1243.3
Ni40Ru60
500
+358.6
Ni20Ru80
500
−158.3
Ru
500
−1830.3
Structural Stability of NiRu Alloys
The structural stability of the materials was measured by X-ray diffraction (XRD) in the as-deposited and post-anneal states.
Chemical Stability of NiRu Alloys
The corrosion potentials (Ecorr) of nickel alloys were tested to assess the chemical robustness of the materials. The corrosion potentials were tested at 0.1 M NaCl pH 5.9 (neutral media) and at pH 3 (acidic media). The results are shown in Tables 2 and 3 below.
TABLE 2
Neutral
Ecorr
Icorr
(0.1M NaCl; pH 5.9)
(V vs. SCE)
(μA/cm2)
Ni
−0.14
0.012
Ni60Ru40
0.0743
0.15
Ni40Ru60
0.094
0.16
Ni20Ru80
0.19
0.049
Ru
0.24
0.05
TABLE 3
Acidic
Ecorr
Icorr
(0.1M NaCl; pH 3)
(V vs. SCE)
(μA/cm2)
Ni
0.008
0.05
Ni60Ru40
0.32
1.3
Ni40Ru60
0.37
0.67
Ni20Ru80
0.37
0.45
Ru
0.36
0.05
As seen from Tables 2 and 3, the nickel alloys exhibited high resistance to corrosion (as indicated by the positive Ecorr) and good passivity in both neutral (Table 2) and acidic (Table 3) environments. All of the nickel alloys tested had better corrosion resistance than FeCo (Ecorr vs. SCE=−0.30), Ni45Fe55 (Ecorr vs. SCE=−0.25), and Cr (Ecorr vs. SCE=0.03).
Thus, embodiments of PERPENDICULAR MAGNETIC RECORDING HEADS INCLUDING COMPONENTS MADE OF NICKEL ALLOYS are disclosed. The implementations described above and other implementations are within the scope of the following claims. One skilled in the art will appreciate that the present disclosure can be practiced with embodiments other than those disclosed. The disclosed embodiments are presented for purposes of illustration and not limitation.
Sahoo, Sarbeswar, Rejda, Edwin
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