An embodiment radio frequency area of an integrated circuit is disclosed. The radio frequency area includes a substrate having an implant region. The substrate has a first resistance. A buried oxide layer is disposed over the substrate and an interface layer is disposed between the substrate and the buried oxide layer. The interface layer has a second resistance lower than the first resistance. A silicon layer is disposed over the buried oxide layer and an interlevel dielectric is disposed in a deep trench. The deep trench extends through the silicon layer, the buried oxide layer, and the interface layer over the implant region. The deep trench may also extend through a polysilicon layer disposed over the silicon layer.
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9. A method of forming an integrated circuit, the method comprising:
forming a shallow trench isolation in a substrate, the substrate having a buried insulator layer over a first semiconductor layer and having a second semiconductor layer over the buried insulator layer, the substrate comprising an interface layer interposed between the first semiconductor layer and the buried insulator layer, the shallow trench isolation being in the second semiconductor layer;
forming a deep trench extending through the second semiconductor layer and the buried insulator layer, a slope of sidewalls of the deep trench being continuous, a depth of the deep trench being greater than a depth of the shallow trench isolation; and
forming an interlevel dielectric disposed in the deep trench, wherein the interlevel dielectric in the deep trench forms a ring encircling a polysilicon disposed over the second semiconductor layer in a plan view.
1. A method of forming an integrated circuit, the method comprising:
forming a shallow trench isolation in a substrate, the substrate comprising a buried oxide layer over a first layer and comprising a semiconductor layer over the buried oxide layer, the substrate comprising an interface layer interposed between the first layer and the buried oxide layer, the first layer having a first resistance and the interface layer having a second resistance lower than the first resistance, the shallow trench isolation extending from an upper surface of the semiconductor layer to the buried oxide layer, the shallow trench isolation terminating at the buried oxide layer, wherein the substrate further comprises a polysilicon layer over the semiconductor layer;
forming a deep trench extending through the polysilicon layer, the semiconductor layer, the buried oxide layer, and the interface layer, the deep trench having substantially vertical sidewalls extending from a top surface of the semiconductor layer to a bottom of the deep trench;
forming an implant region in the first layer along a bottom of the deep trench; and
forming an interlevel dielectric layer over the semiconductor layer, the interlevel dielectric layer extending into the deep trench.
15. A method of forming an integrated circuit, the method comprising:
providing a substrate, the substrate having a buried insulator layer over a first semiconductor layer and having a second semiconductor layer over the buried insulator layer;
forming a polysilicon layer over the second semiconductor layer;
forming a shallow trench isolation in a substrate, the substrate having a buried insulator layer over a first semiconductor layer and having a second semiconductor layer over the buried insulator layer, the shallow trench isolation extending from an upper surface of the second semiconductor layer to the buried insulator layer, the shallow trench isolation terminating at the buried insulator layer;
forming a deep trench extending through the polysilicon layer, the second semiconductor layer, and the buried insulator layer, sidewalls of the deep trench having a continuous slope extending from a top surface of the first semiconductor layer to a bottom of the deep trench, the deep trench having a depth greater than the shallow trench isolation;
after forming the deep trench, forming an implant region along the bottom of the deep trench in the first semiconductor layer; and
after forming the implant region, at least partially filling the deep trench with a dielectric layer.
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This application is a continuation of patent application Ser. No. 13/782,355, entitled “Integrated Circuit Using Deep Trench Through Silicon,” filed on Mar. 1, 2013, which application is incorporated herein by reference.
Silicon on insulator (SOI) technology refers to the use of a layered silicon-insulator-silicon substrate in place of conventional silicon substrates in semiconductor manufacturing. SOI-based devices differ from conventional silicon-built devices in that the silicon junction is above an electrical insulator, typically silicon dioxide.
The implementation of SOI technology is one of several manufacturing strategies employed to allow the continued miniaturization of microelectronic devices, which may be referred to as extending Moore's Law. Reported benefits of SOI technology relative to conventional silicon (bulk complementary metal-oxide-semiconductor CMOS) processing may include, for example, lower parasitic capacitance due to isolation from the bulk silicon, which improves power consumption at matched performance, and resistance to latch-up due to isolation of the n- and p-well structures.
From a manufacturing perspective, SOI substrates are compatible with most conventional fabrication processes. Indeed, an SOI-based process may be implemented without special equipment or significant retooling of an existing factory. The SOI process may be used to form an integrated circuit having a metal-oxide-semiconductor field-effect transistor (MOSFET) area and a radio frequency (RF) area.
For a more complete understanding of the present disclosure, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawing, in which:
Corresponding numerals and symbols in the different figures generally refer to corresponding parts unless otherwise indicated. The figures are drawn to clearly illustrate the relevant aspects of the embodiments and are not necessarily drawn to scale.
The making and using of the present embodiments are discussed in detail below. It should be appreciated, however, that the present disclosure provides many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are merely illustrative, and do not limit the scope of the disclosure.
The present disclosure will be described with respect to embodiments in a specific context, namely an integrated circuit having a metal-oxide-semiconductor field-effect transistor (MOSFET) area and a radio frequency (RF) area and suitable for use within an inductor or transmission line. The disclosure may also be applied, however, to other integrated circuits, electronic structures, and the like.
Referring now to
The MOSFET area 12 and the RF area 14 of the reference integrated circuit 10 each include a high-resistance (high-R) substrate 16 supporting a buried oxide (BOX) layer 18. Portions of the high-resistance substrate 16 and the buried oxide layer 18 at or near an interface between the high-resistance substrate 16 and the buried oxide layer 18 interact with each other. The interacting portions of the high-resistance substrate 16 and the buried oxide layer 18 behave much like a low-resistance (low-R) or lossy layer. Therefore, a low-resistance layer 20 has been depicted at the interface between the high-resistance substrate 16 and the buried oxide layer 18 in
Still referring to
The RF area 14 of the reference integrated circuit 10 also includes a shallow trench isolation region 24. As shown, the shallow trench isolation region 24 is generally disposed over the buried oxide layer 18 throughout the RF area 14. In addition, the RF area 14 also includes interconnects 28 formed in one or more dielectric layers (illustrated by layers 29a-29c, each of which represents one or more individual dielectric layers) used to suitably couple the RF area 14 of the reference integrated circuit 10 with another device (e.g., an inductor, a transmission line, etc.). In other words, the interconnects 28 may be inductor interconnects or transmission line interconnects.
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In an embodiment, the low-resistance layer 48 (a.k.a., the interface layer) has a resistance that is considerably less than about 750 ohms-centimeter. Indeed, the low-resistance layer 48 may have a resistance that is much less than the resistance of the high-resistance substrate 50 and/or the resistance of the buried oxide layer 52. As such, the resistance of the high-resistance layer 50 is considerably higher than the resistance of the low-resistance layer 48.
The embodiment RF area 46 also includes portions of a shallow trench isolation region 54 on either side of, or separated by, portions of a silicon (Si) layer 56. As oriented and depicted in
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In an embodiment, the deep trench 58 has a depth of between about one nanometer (1 nm) and about thirty nanometers (30 nm). Also, as shown in
In an embodiment, the implant region 60 in
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In an embodiment, the shallow trench isolation regions 54 and the silicon layers 56 are arranged in a pattern within the interlevel dielectric of the deep trench 58. As shown in
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A chart 80 comparing the insertion loss of the RF area 14 of
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From the foregoing, it should be recognized that the process or processes of forming the embodiment radio frequency area 10 disclosed herein offer significant advantages. For example, the deep trench through silicon or polysilicon/silicon and implant process (i.e., the DTS+Implant process) disclosed herein is able to mitigate or eliminate the negative effects of the low-resistance layer and show the original superiority of the silicon-on-insulator high-resistance substrate quality. In addition, the DTS+Implant process may limit undesirable electric and magnetic energy dissipation. Moreover, the DTS+Implant process is applicable to arbitrarily-shaped geometries and doping profiles between substrate features (e.g., deep trench width/space/depth extensions, silicon/oxide and buried layers thickness). Still further, the DTS+Implant process may also be combined in a normal logic process and take full advantage of the silicon-on-insulator (SOI) process.
An embodiment method of forming a radio frequency (RF) area of an integrated circuit including etching through a silicon layer, a buried oxide layer, and an interface layer disposed between the buried oxide layer and a substrate to form a deep trench, implanting ions into a portion of the substrate exposed by the deep trench, and depositing an interlevel dielectric in the deep trench.
An embodiment method of forming a radio frequency (RF) area of an integrated circuit including etching through a polysilicon layer, a silicon layer, a buried oxide layer, and an interface layer disposed between the buried oxide layer and a substrate to form a deep trench, implanting ions into a portion the substrate exposed by the deep trench, and depositing an interlevel dielectric in the deep trench.
An embodiment radio frequency area of an integrated circuit including a substrate having a first resistance, the substrate including an implant region, a buried oxide layer disposed over the substrate, an interface layer between the substrate and the buried oxide layer, the interface layer having a second resistance lower than the first resistance, a silicon layer disposed over the buried oxide layer, and an interlevel dielectric disposed in a deep trench, the deep trench extending through the silicon layer, the buried oxide layer, and the interface layer over the implant region.
While the disclosure provides illustrative embodiments, this description is not intended to be construed in a limiting sense. Various modifications and combinations of the illustrative embodiments, as well as other embodiments, will be apparent to persons skilled in the art upon reference to the description. It is therefore intended that the appended claims encompass any such modifications or embodiments.
Chang, Chung-Long, Yang, Tsung-Yu, Chen, Chun-Hong, Cheng, Kuo-Yu, Tsai, Wei-Kung, Tsai, Kuan-Chi, Chao, Chih-Ping, Tang, Chen-Yao, Chen, Yu Hung
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