A multiple throttle device of the invention employs a constitution in which, as a sensor section that detects the opening of throttle valves, a shaft member formed to have a different axis from a throttle shaft is positioned within the width L of a throttle body, and a throttle position sensor is disposed in the shaft member.
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1. A multiple throttle device mounted on an engine having a plurality of cylinders arranged in line, comprising:
a throttle body having intake passages arranged corresponding to intake ports of cylinders of the engine;
throttle valves situated in the intake passages;
a throttle shaft that is rotatably disposed in the throttle body along the throttle valves arranged in line and supports the throttle valves so as to allow the throttle valves to be opened and closed;
a drive section that drives the throttle shaft, and
a sensor section that detects the opening of the throttle valve, wherein
the sensor section includes:
a shaft member formed to have a different axis from the throttle shaft, the shaft member is positioned within the width of the throttle body and displaced with the throttle shaft; and
a throttle position sensor that is disposed in the shaft member and detects the opening of the throttle valves by the displacement of the shaft member;
the shaft member, the throttle position sensor and the drive section are disposed close to a center of the throttle body in a direction where the intake passages are arranged;
the shaft member, the throttle position sensor and the drive section are disposed between predetermined intake passages located in the center of the throttle body;
the shaft member and the throttle position sensor are disposed on one side in a radial direction of the intake passages across the throttle shaft in a zone between the predetermined intake passages; and
the drive section is disposed on the other side in the radial direction of the intake passages across the throttle shaft.
2. The multiple throttle device according to
the sensor section has a transmission mechanism for transmitting the displacement of the throttle shaft to the shaft member, and the transmission mechanism is disposed between the intake passages.
3. The multiple throttle device according to
the shaft member, the throttle position sensor and the drive section are formed as one unit together with a portion of the throttle body, which occupies the space between the predetermined intake passages; and
a portion of the throttle body, other than the portion located between the predetermined intake passages, is used as a component that is detachably fixed to the unit as a separated body from the unit.
4. The multiple throttle device according to
the shaft member, the throttle position sensor and the drive section are formed as one unit together with a portion of the throttle body, which occupies the space between the predetermined intake passages; and
a portion of the throttle body, other than the portion located between the predetermined intake passages, is used as a component that is detachably fixed to the unit as a separated body from the unit.
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1. Field of the Invention
The present invention relates to a multiple throttle device that is mounted on an engine having a plurality of cylinders.
2. Description of the Related Art
Motorcycles (vehicles) are equipped with an engine in which a plurality of cylinders are arranged in line for high power. In many engines for motorcycles, cylinders are arranged in a vehicle width direction to be compactly housed in space (engine room) under a fuel tank.
Such an engine for a motorcycle has a structure in which a multiple throttle device is mounted on each cylinder of the engine, or more specifically, on an intake port of each cylinder in order to secure responsiveness.
The multiple throttle device is a device in which one throttle valve is allocated to each of the intake ports, and the throttle valves are opened and closed in synchronization. This multiple throttle device has a structure in which intake passages leading to the intake ports of the engine are formed in a throttle body fixed to the engine; the throttle valves are allocated to the respective intake passages; and the throttle valves are supported by a long throttle shaft disposed in a juxtaposed direction of the valves. The throttle valves are simultaneously opened/closed by displacement of the throttle shaft.
More and more motorcycles are equipped with a throttle-by-wire multiple throttle device as with four-wheel vehicles. In the throttle-by-wire multiple throttle device, the throttle shaft is driven by a drive section including a motor and a gear mechanism for transmitting the power of the motor, and the opening of the throttle valves is detected by a sensor section made up of a throttle position sensor. This way, the multiple throttle device is capable of controlling the opening degree of the throttle valves according to a target opening degree.
The throttle position sensor is an important component in terms of controlling the throttle valves.
As disclosed in Unexamined Japanese Patent Publication No. 2004-132289, in a number of multiple throttle devices, the throttle position sensor is disposed in an end face of the throttle shaft that is inserted through the throttle body along the entire width (in the direction where the intake passages are arranged and along the entire length).
The throttle position sensor of this type is fixed to the end of the throttle shaft and thus placed in the outermost position of the throttle body. This allows the throttle position sensor to outwardly protrude from the end portion of the throttle body in the width direction as shown in Patent Document 1.
However, many of the motorcycles equipped with an engine in which cylinders are arranged in line include a cylinder line extending in the vehicle width direction in consideration of equipment capacity. The throttle position sensor is placed in the outermost position in the vehicle width direction according to the equipment of the engine.
The throttle position sensor practically increases the entire width of the throttle body, so that the throttle body is prone to contact the frame members disposed on both sides of the engine.
Also, if the motorcycle (vehicle) falls down, the throttle position sensor is likely to be damaged by hitting against the ground or the like.
One way of solving this problem is to set the throttle position sensor in the drive section for driving the throttle shaft, for example, a gear for transmitting a drive force from the motor to the throttle shaft. On the other hand, if the foregoing structure is employed, a conventional method for detecting the shaft displacement has to be utterly changed to a method for detecting the displacement of a special gear, so that the sensor section needs to have a special structure, resulting in a considerable cost increase. On this account, it is difficult to employ the above-mentioned structure.
It is an object of the invention to provide a multiple throttle device in which a throttle position sensor is provided to prevent an increase in entire width of a throttle body and prevent the risk of damage on a vehicle when the vehicle falls down while following a conventional method for detecting the opening of a throttle valve from shaft displacement.
In order to accomplish the object, a multiple throttle device of the present invention employs a constitution in which, a shaft member, which is formed to have a different axis from a throttle shaft and displaced with the throttle shaft, is positioned within the width of a throttle body, and as a sensor section for detecting the opening of a throttle valve, a throttle position sensor that detects the opening of the throttle valve from displacement of the shaft member is fixed to the shaft member.
According to the invention, since the throttle position sensor is positioned within the width of the throttle body, the throttle position sensor is less likely to hit against the ground or the like when the motorcycle (vehicle) falls down. Moreover, the throttle body is prevented from being increased in entire width, so that the throttle body is unlikely to contact the frame members disposed on both sides of the engine. This enhances the equipment capacity of the engine. In addition, since the opening of the throttle valve is detected by the displacement of the shaft member, the conventional detection method can be used, and the structure does not cost much.
It is then possible to provide a multiple throttle device that prevents the increase of entire width of the throttle body and the risk of damage on the throttle position sensor in the event of the fall of the vehicle, and at the same time, follows the conventional method for detecting the throttle valve.
The present invention will become more fully understood from the detailed description given hereinafter and the accompanying drawings which are given by way of illustration only, and thus, are not limitative of the present invention, and wherein:
The present invention will be described below with reference to one embodiment shown in
Referring to the parts of the motorcycle, the motorcycle has a body including a main frame, for example, a main tube 1 (only partially shown in the figure), which extends in an anteroposterior direction. A front wheel 5 is fixed to a front end portion of the main tube 1 through a front fork 3. Similarly, a rear wheel 9 is fixed to a rear end portion of the main tube 1 through a swing arm member 7.
Attached to the main tube 1 are a fuel tank 11 and a seat 12 in the order from front to back. On one side (right side) of the body across the main tube 1, there is provided an acceleration/deceleration system, not shown, including a brake pedal, a throttle grip, etc. In an opposite side (left side), a transmission system, not shown, including a clutch lever, a shift pedal and the like, is provided.
Various tubes 1a and 1b extend from the main tube 1 to surround space under the fuel tank 11, and thus form an engine room in the space under the fuel tank 11. In the engine room, a reciprocating engine 13, in which a piston 13a is reciprocatably housed, is situated with a transmission 14.
As shown in
As shown in
The four throttle device 17 will be described with reference to
More specifically, the drums 20a have a cylindrical shape corresponding to the shape of the intake ports 13d of the engine 13. Intake passages 21 are formed inside the drums 20a. One end portion of each of the drums 20a serves as a lead-out portion 21a, and the other end portion a lead-in portion 21b. The lead-out portions 21a are connected to the intake ports 13d of the engine 13, and the lead-in portions 21b to the air cleaner, not shown.
The drum 20a accommodates a throttle valve 23 formed, for example, into a disc-like valve element. A long throttle shaft 25 is rotatably inserted into the throttle body 19 along the entire length (entire length in the width direction) in the direction where the throttle valves 23 are arranged. Needless to say, the throttle shaft 25 is rotatably supported at portions, namely, both end portions in this specification, by using bearings provided in the end portions of the throttle body (
The throttle shaft 25 is inserted through the drums 20a. Central portions of the throttle valves 23 are detachably fixed to the throttle shaft passing through the drums 20a (with screw members 24, for example). When the throttle shaft 25 is turned, the four throttle valves 23 corresponding to the cylinders 13b are simultaneously turned and displaced. This way, an intake amount is changed. An injector 16 and a fuel pipe 29 are situated downstream of the drums 20a across the throttle valves 23.
The throttle body 19 is provided with a drive section 26 for driving the throttle shaft 25 as shown in
The throttle body 19 is further provided with a sensor section 33 that detects the opening of the throttle valves 23 as shown in
The sensor section 33 will be described below. As shown in
As shown in
The sensor shaft 35 is situated in a place located within the width L of the throttle body 19, for example, a place close to the center of the throttle body 19, or more specifically, a place between the intake passages located close to the center.
The sensor section 33 is situated in space between the drums 20a (between predetermined intake passages) corresponding to space between the second and third cylinders of the engine 13, which is wider than that between the other cylinders. To be more specific, as shown in
In addition, the sensor shaft 35 is completely disposed parallel with the throttle shaft 25 by being inserted into a shaft hole formed in the sensor housing section 19a. Both end portions of the sensor shaft 35 are rotatably supported by bearing portions 19c disposed on both end sides of the shaft holes. The entire sensor shaft 35 is provided to have a different axis from the throttle shaft 25. The TPS 37 is situated in an end face of the sensor shaft 35, so that the opening of the throttle valve 23 can be detected by the sensor shaft 35 that is turned and displaced with the throttle shaft 25.
Due to the foregoing structure, the sensor section 33 is compactly placed in the center of the throttle body 25 in the width direction by using the characteristics of the engine 13 of the motorcycle, that is, the characteristics that the space between the second and third cylinders is wider than that between the other cylinders.
Not only the sensor section 33 but also the motor section 31 and the deceleration gear mechanism 31 (both forming the drive section), which are heavy in weight, are placed close to the center of the throttle body 19 in the width direction. The motor section 31 and the deceleration gear mechanism 32 are situated between the drum 20a of the second cylinder and the drum 20a of the third cylinder located in the center of the throttle body 19 in the width direction corresponding to the center of the engine 13 in a longitudinal direction so as to be compactly placed in the throttle body 19. The gear mechanism 39 is also situated between these drums 20a so that separate instruments are converged on the center of the throttle body 19 in the width direction (the center of the engine 13 in the longitudinal direction).
Especially, the instruments are positioned effectively using the space between the drum 20a of the second cylinder and the drum 20a of the third cylinder (between the predetermined intake passages). As shown in
More specifically, as shown in
As shown in
Due to the foregoing structure, the output of the motor section 31 is transmitted from the pinion gear 31a of an output shaft of the motor section 31 through a plurality of deceleration gears 32a engaged with the pinion gear 31a to the throttle shaft 25. At the same time, the output of the motor section 31 is transmitted from the deceleration gear 32a on the throttle shaft 25 to the sensing gear 35a fixed to the sensor shaft 35. The opening of the throttle valves 23 is then detected by the TPS 37 located in the end portion of the sensor shaft 35. According to this detection signal, the throttle valves 23 are lead to target opening.
Restoring spring members 46 for restoring the throttle valves 23 are combined with the deceleration gear 32a on the throttle shaft 25 (
The four throttle device 17 has a structure in which each component can be taken apart so that the four throttle device 17 suitable for the engine 13 of various kinds can be obtained while maintaining the above-described characteristics.
In the foregoing structure, as shown in
The auxiliary machine unit 51 is detachably combined with the first and second throttle bodies 53a and 53b by using a connecting portion, for example, a connecting structure in which a pair of receiving arms 55 protruding upwards and downwards from the auxiliary machine unit 51 and a pair of connecting arms 57 protruding upwards and downwards from the drums 20a (second and third cylinders) located on the end portions of the first and second throttle bodies 53a and 53b (
In the present embodiment, the throttle shaft 25 is also designed to be detachable from the auxiliary machine unit 51. To achieve such a structure, the throttle shaft 25 has a protruding portion 25a in the axial center thereof as shown in
Since the sensor shaft 35 and the TPS 37 are positioned within the width of the throttle body 19 as mentioned, even if the motorcycle (vehicle) falls down, the throttle-by-wire four throttle device 17 hits against the ground only at the end portion of the throttle body 19, and the sensor shaft 35 and the TPS 37 are unlikely to hit against the ground. Moreover, the entire width of the throttle body 19 is prevented from being increased since the sensor shaft 35 and the TPS 37 are positioned within the width of the throttle body 19. The throttle body 19 is then unlikely to contact the tubes 1b (frame members) arranged in both sides of the engine 13. The engine 13 is accordingly enhanced in equipment capacity. The structure that detects the opening of the throttle valves 23 from the displacement of the sensor shaft 35 (shaft member) follows the conventional detecting method that has been employed in conventional multiple throttle devices. Consequently, existing components can be used, and the cost is maintained low, as compared with an exclusive detecting structure that requires high cost.
It is therefore possible to prevent the increase of entire width of the throttle body 19 and the risk of damage on the TPS 37 when the vehicle falls down while following the conventional method for detecting the throttle valve 23. Consequently, the four throttle device 17 (multiple throttle device) that is inexpensive and has high equipment capacity and reliability can be provided.
Since the sensor section 33 is formed of the sensor shaft 35 made up of the short shaft member and the TPS 37 placed in the end face of the sensor shaft 35, it is possible to follow the conventional detection method with a simple and inexpensive structure.
Furthermore, the sensor shaft 35, the TPS 37 and the drive section 26 are placed close to the center of the throttle body 19 in the direction where the drums 20a are arranged, so that the weights of these instruments are converged in the center of the throttle body 19 in the width direction. This way, the weight balance of the engine 13 is enhanced, and the locomotion performance of the motorcycle (vehicle) is also improved. In particular, if the sensor shaft 35, the TPS 37 and the drive section 26 are placed between the drums 20a located in the center of the throttle body 19 in the width direction, the instruments are converged on the center of the engine 13 in the width direction by utilizing dead space. In other words, the instruments are made compact and moreover converged while enhancing the gravity balance of the engine 13. If the gear mechanism 39 for transmitting the displacement of the throttle shaft 25 to the sensor shaft 35 is added, compactification is further progressed, and the weight balance of the engine 13 is effectively secured.
When the sensor shaft 35, the TPS 37 and the drive section 26 are placed in the center of the throttle body 19 in the width direction, if the sensor shaft 35 and the TPS 37 are arranged on one side across the throttle shaft 25, and the drive section 26 on the other side, the sensor shaft 35, the TPS 37 and the drive section 26 are compactly converged by fully and effectively using space between the drums 20a located in the center. Especially, in the case of the motorcycle engine (four-cylinder) in which the timing gear 15 is placed in the center of the cylinder head 13c, and the span between the second and third cylinders located in the center of the engine 13 is wider than that between other cylinders, the sensor shaft 35, the TPS 37 and the drive section 26 can be compactly converged on the center of the throttle body 19 in the width direction using the wide span.
The sensor shaft 25, the TPS 37 and the drive section 26 are unitized with a portion occupying the center of the throttle body 19 in the width direction, or the space between the drums 20a of the second and third cylinders in this specification, thereby being formed into the auxiliary machine unit 51 (corresponding to the unit of the invention). The portions of the throttle body other than the portion between these drums 20a, or the portions between the drums 20a of the first and second cylinders or the drums 20a of the third and fourth cylinders in this specification, serve as the first and second throttle bodies 53a and 53b detachably fixed to the auxiliary machine unit 51. This makes it possible to obtain a multiple throttle device, or the four throttle device 17 in this specification, which is suitable for the engine 13 of various kinds while maintaining the above-mentioned characteristics.
Secondly, the first and second throttle bodies 53a and 53b are fixed to the auxiliary machine unit 51 from both sides as shown in
In the next place, the throttle valve 23 is fastened to the throttle shaft 25 with screw members 24 as shown in
Since the instruments are fixed to the auxiliary machine unit 51 from both sides, it is not required that various components be fixed to the throttle body from many directions, and assembling work can be easily carried out.
Needless to say, the foregoing assembling process is only an example, and the process is not limited to the one mentioned above. The throttle device may be assembled through another process, such as a process in which the auxiliary machine unit 51 and the first and second throttle bodies 53a and 53b are previously assembled and then connected together.
When the four throttle device 17 is assembled according to the model of the engine 13, the throttle shaft 25 selected according to the engine 13 is fixed to the auxiliary machine unit 51, and then, the first and second throttle bodies 53a and 53b provided with a group of drums appropriate to the model of the engine 13 are fixed to the auxiliary machine unit 51. By so doing, the multiple throttle device having the above-described characteristics is assembled with respect to each model of the engine 13.
The invention is not limited to the foregoing embodiment, and may be modified in various ways without deviating from the gist thereof. For example, in the throttle-by-wire multiple throttle device of the embodiment, the sensor section and the drive section are placed between the drums of the second and third cylinders (between the intake passages). However, the sensor section and the drive section may be placed between the drums of the first and second cylinders or between the drums of the third and fourth cylinders as long as the sensor section and the drive section are positioned within the width of the throttle body. Although the embodiment applies the present invention to the four throttle device, the invention may be applied to a multiple throttle device used in a multicylinder engine, such as a three-cylinder engine, a five-cylinder engine and a six-cylinder engine. Needless to say, the engine may be a V-engine.
Shinohara, Hiroyuki, Machida, Toshinobu
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Nov 29 2012 | Mikuni Corporation | (assignment on the face of the patent) | / | |||
Jan 29 2013 | MACHIDA, TOSHINOBU | Mikuni Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 035972 | /0397 | |
Jan 29 2013 | SHINOHARA, HIROYUKI | Mikuni Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 035972 | /0397 |
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