Structures and methods of making a dielectric region in a bulk silicon (si) substrate of a mixed-signal integrated circuit (IC) provide a high-Q passive resonator. Deep trenches within the bulk si substrate in <100> directions are expanded by wet etching to form contiguous cavities, which are filled by si oxide to form a dielectric region. The dielectric region enhances the quality (Q) of an overlying passive resonator, formed in metallization layers of the mixed-signal IC.
|
15. A method comprising:
patterning a hardmask on a surface (100) of a bulk si substrate of a si wafer;
forming holes along <100> directions of said bulk si substrate according to said hardmask;
forming trenches through said holes in said bulk si substrate, said trenches comprising vertical sidewalls;
forming cavities in said trenches by wet etching said vertical sidewalls;
forming si oxide sidewalls in said cavities by oxidizing remaining portions of said vertical sidewalls;
forming a dielectric region by filling said cavities with a si oxide; and
forming a high-Q passive resonator over said dielectric region.
10. A method of making a dielectric region to provide a high-Q passive resonator in a mixed-signal integrated circuit (IC), said method comprising:
patterning and etching a hard mask to form a plurality of holes along <100> directions that overlie a bulk si substrate of a (100) si wafer;
etching said bulk si substrate through said plurality of holes, to form a plurality of trenches;
wet etching said plurality of trenches, to provide a plurality of cavities;
oxidizing sidewalls of said plurality of cavities to form si oxide sidewalls;
filling said plurality of cavities with a si oxide to form said dielectric region; and
forming said high-Q passive resonator in metallization layers associated with back-end-of-line (BEOL) processes in making of said mixed-signal IC, said metallization layers being over said dielectric region.
1. A method of making a dielectric region to provide a high-Q passive resonator in a mixed-signal integrated circuit (IC), said method comprising:
patterning and etching a hard mask to form a plurality of holes along <100> directions that overlie a bulk si substrate of a (100) si wafer;
etching said bulk si substrate through said plurality of holes, said etching forming a plurality of trenches with vertical sidewalls;
wet etching said plurality of trenches, said wet etching providing a plurality of cavities with thin si sidewalls between adjacent cavities and said wet etching removing undercut regions in said cavities;
oxidizing the sidewalls of said plurality of cavities, including said thin si sidewalls, said oxidizing forming si oxide sidewalls in said cavities;
filling said plurality of cavities with a si oxide forming said dielectric region including a plurality of si oxide filled cavities separated by said si oxide sidewalls;
depositing and planarizing a dielectric layer over said hard mask and said dielectric region; and
forming said high-Q passive resonator in metallization layers associated with back-end-of-line (BEOL) processes in making of said mixed-signal IC, said metallization layers being over said dielectric region.
2. The method of
4. The method of
5. The method of
6. The method of
7. The method of
8. The method of
9. The method of
11. The method of
12. The method of
13. The method of
14. The method of
16. The method of
depositing a topmost front-end-of-line (FEOL) layer, associated with FEOL processes in making a mixed-signal IC, before said forming said high-Q passive resonator.
17. The method of
depositing a dielectric layer over said hard mask and said dielectric region; and
planarizing said dielectric layer.
18. The method of
19. The method of
20. The method of
|
1. Field of the Invention
The present disclosure relates to structures and methods of making a dielectric region in a bulk silicon (Si) substrate of a mixed-signal integrated circuit (IC) to provide a high-Q passive resonator.
2. Description of Related Art
Typically, passive resonators, e.g., inductors and capacitors, are formed in metallization layers, associated with back-end-of-line (BEOL) processes in the making of mixed-signal integrated circuits (ICs), that overlie the bulk silicon (Si) substrates of a Si wafer. After the last front-end-of-line FEOL process, associated with the making of active devices on the bulk Si substrates of the mixed-signal ICs of the Si wafer, there exist isolated active devices such as, transistors, which are not electrically interconnected to form electrical circuits. In the BEOL processes, electrical contacts, wire interconnects, vias and dielectric structures are formed to interconnect the isolated active devices, forming the desired electrical circuits. A passive resonator may also be formed during the BEOL processes above the bulk Si substrate.
Typically, the active devices formed within the FEOL layers are not disposed beneath a passive resonator, because the electric fields generated by the passive resonator adversely affect operation of the active devices. The distance between the passive resonator, formed on top of the BEOL metallization layers to the underlying bulk Si substrate of the mixed-signal IC can range to about 10 μm.
For a passive resonator, the quality factor, Q, is defined in terms of the ratio of the energy stored in the passive resonator to the energy supplied by the generator to keep the signal amplitude constant at the resonant frequency, fr. Typically, an inductor formed on an IC experiences high losses at radio frequencies (RF) and consequently has a low Q value.
One approach to improving Q of a passive resonator formed above a bulk Si substrate of a mixed-signal IC at RF frequencies is to increase the effective “distance” to the underlying bulk Si substrate by increasing the electrical resistance between the passive resonator and the bulk Si substrate. For example, a thick oxide layer of several micrometers thickness when disposed between the passive resonator and the bulk Si substrate improves the Q factor of the passive resonator.
Alternatively, etching the bulk Si substrate underlying an area upon which a passive resonator is to be formed can provide a cavity or air gap of relatively high electrical resistance between the passive resonator and the bulk Si substrate. Anisotropic etchants etch crystalline materials, such as crystalline Si, at very different rates depending on which crystal face or plane is exposed. Referring to
Thus, in the case of a square hole, a short duration of anisotropic etching forms a cavity of an inverted four-sided trough with trapezoidal sides corresponding to {111} etch stop planes, a base corresponding to the square hole at the (100) surface plane of the crystalline Si wafer (170), and a square surface (dashed line) as shown in
Similarly, a short duration of anisotropic wet etching through a rectangular hole, longitudinally-oriented along a [110] direction of the patterned hard mask 150, will form an inverted four-sided trough, longitudinally-oriented along the [110] direction, with trapezoidal sides and end caps corresponding to {111} etch stop planes, a base at the (100) surface plane of the crystalline Si wafer (170) corresponding to the rectangular hole, and a rectangular surface (dashed line), also longitudinally-oriented along the [110] direction, corresponding to an etched (100) plane within the crystalline Si wafer (170). Likewise, a longer duration of anisotropic etching through the rectangular hole, longitudinally-oriented along a [110] direction of the patterned hard mask 150, will form a V-shaped groove, longitudinally-oriented along the [110] direction, with self-limiting triangular end caps and trapezoidal sides corresponding to {111} etch stop planes, and a base at the (100) surface plane of the Si wafer (170) corresponding to the rectangular hole of the patterned hardmask 150.
There remains a need to efficiently form, before the onset of back-end-of-line (BEOL) processes, a dielectric region in a bulk silicon (Si) substrate of a mixed-signal IC, to improve the quality factor, Q, of an overlying passive resonator.
In view of the foregoing, the disclosure may provide a method of making a dielectric region to provide a high-Q passive resonator in a mixed-signal integrated circuit (IC). The method may include patterning and etching a hard mask to form a plurality of holes along <100> directions that overlie a bulk Si substrate of a (100) Si wafer. The method may also include deep trench etching the bulk Si substrate through the plurality of holes, to form a plurality of deep trenches with vertical sidewalls. The method may further include wet etching of the plurality of deep trenches, to provide a plurality of cavities with thin Si sidewalls between adjacent cavities and to remove undercut regions. The method may yet further include oxidizing of sidewalls of the plurality of cavities, including the thin Si sidewalls, to form Si oxide sidewalls. The method may yet further include filling the plurality of cavities with a Si oxide to form the dielectric region including a plurality of Si oxide filled cavities separated by the thin Si oxide sidewalls. The method may yet further include depositing and planarizing a dielectric layer over the hard mask and the dielectric region. Finally, the method may include forming the high-Q passive resonator in metallization layers, associated with back-end-of-line (BEOL) processes in the making of the mixed-signal IC, over the dielectric region.
The disclosure may also provide another method of making a dielectric region to provide a high-Q passive resonator in a mixed-signal integrated circuit (IC). The method may include patterning and etching a hard mask to form a plurality of holes along <100> directions that overlie a bulk Si substrate of a (100) Si wafer. The method may also include deep trench etching the bulk Si substrate through the plurality of holes, to form a plurality of deep trenches. The method may further include wet etching of the plurality of deep trenches, to provide a plurality of cavities. The method may yet further include oxidizing sidewalls of the plurality of cavities to form Si oxide sidewalls. The method may yet further include filling the plurality of cavities with a Si oxide to form the dielectric region. Finally, the method may include forming the high-Q passive resonator in metallization layers, associated with back-end-of-line (BEOL) processes in the making of the mixed-signal IC, over the dielectric region.
The disclosure may further provide a structure of a mixed-signal circuit with a dielectric region to provide a high-Q passive resonator. The mixed-signal integrated circuit (IC) may include: a bulk silicon (Si) substrate of a (100) Si wafer; a dielectric region extending down into the bulk Si substrate, and having sidewalls that are oriented in <100> directions; a hard mask including a plurality of holes oriented in the <100> directions that overlies the dielectric region; a dielectric layer that overlies the hard mask and the dielectric region; and a high-Q passive resonator, formed in metallization layers, associated with back-end-of-line (BEOL) processes, that overlies the dielectric region.
The methods of the disclosure herein will be better understood from the following detailed description with reference to the drawings, which are not necessarily drawn to scale and in which:
The exemplary methods of the disclosure and their various features and advantageous details are explained more fully with reference to the non-limiting exemplary methods that are illustrated in the accompanying drawings and detailed in the following description. It should be noted that the features illustrated in the drawings are not necessarily drawn to scale. Descriptions of well-known materials, components, and processing techniques are omitted so as to not unnecessarily obscure the exemplary methods, systems and products of the disclosure. The examples used herein are intended to merely facilitate an understanding of ways in which the exemplary methods of the disclosure may be practiced and to further enable those of skill in the art to practice the exemplary methods of the disclosure. Accordingly, the examples should not be construed as limiting the scope of the exemplary methods of the disclosure.
As stated above, there remains a need to efficiently form, before the onset of back-end-of-line (BEOL) processes in the making of a mixed-signal integrated circuit (IC), a dielectric region in a bulk silicon (Si) substrate of a mixed-signal IC, to improve the quality factor, Q, of an overlying passive resonator.
As the depth of a dielectric region, formed in the bulk Si substrate underlying a passive resonator, may range to about 10 μm, it may be more efficient to deep etch the silicon by a reactive ion etching process, which provides the vertical trench walls of an anisotropic etch profile, and to follow the deep etch with a wet etch to form a larger cavity.
Referring to
To enhance Q of the passive resonator, a dielectric region formed in a cavity beneath the passive resonator should provide a comparatively uniform electrical resistance to the underlying bulk Si substrate across the lateral extent of the passive resonator. Thus, it is desirable to use a subsequent wet etch that can remove Si in the undercut (cross-hatched) regions 290 directly beneath the hard mask 250, to create a cavity with vertical sidewalls and a uniform depth across the lateral extent of the passive resonator.
Referring to
A method of making a dielectric region in a bulk Si substrate of a mixed-signal IC, to provide a high-Q passive resonator, may be shown in
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
Finally, referring to
As shown in the flowchart 1200 of
Alternatively, as shown in the flowchart 1300 of
Referring to
The method as described above is used in the fabrication of integrated circuit chips. The resulting integrated circuit chips can be distributed by the fabricator in raw wafer form (that is, as a single wafer that has multiple unpackaged chips), as a bare die, or in a packaged form. In the latter case the chip is mounted in a single chip package (such as a plastic carrier, with leads that are affixed to a motherboard or other higher level carrier) or in a multichip package (such as a ceramic carrier that has either or both surface interconnections or buried interconnections). In any case the chip is then integrated with other chips, discrete circuit elements, and/or other signal processing devices as part of either (a) an intermediate product, such as a motherboard, or (b) an end product. The end product can be any product that includes integrated circuit chips, ranging from toys and other low-end applications to advanced computer products having a display, a keyboard or other input device, and a central processor.
Terms such as “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “upper”, “lower”, “under”, “below”, “underlying”, “over”, “overlying”, “parallel”, “perpendicular”, etc., used herein are understood to be relative locations as they are oriented and illustrated in the drawings (unless otherwise indicated). Terms such as “touching”, “on”, “in direct contact”, “abutting”, “directly adjacent to”, etc., mean that at least one element physically contacts another element (without other elements separating the described elements).
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of this disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The descriptions of the various embodiments of the present invention have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to best explain the principles of the embodiments, the practical application or technical improvement over technologies found in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
He, Zhong-Xiang, Liu, Qizhi, Dunn, James S.
Patent | Priority | Assignee | Title |
10446643, | Jan 22 2018 | GLOBALFOUNDRIES U S INC | Sealed cavity structures with a planar surface |
10461152, | Jul 10 2017 | GLOBALFOUNDRIES U S INC | Radio frequency switches with air gap structures |
10833153, | Sep 13 2017 | GLOBALFOUNDRIES U S INC | Switch with local silicon on insulator (SOI) and deep trench isolation |
10903316, | Jul 10 2017 | GLOBALFOUNDRIES U S INC | Radio frequency switches with air gap structures |
10923577, | Jan 07 2019 | GLOBALFOUNDRIES U S INC | Cavity structures under shallow trench isolation regions |
11107884, | Jan 22 2018 | GLOBALFOUNDRIES U S INC | Sealed cavity structures with a planar surface |
11127816, | Feb 14 2020 | GLOBALFOUNDRIES U S INC | Heterojunction bipolar transistors with one or more sealed airgap |
11410872, | Nov 30 2018 | GLOBALFOUNDRIES U S INC | Oxidized cavity structures within and under semiconductor devices |
Patent | Priority | Assignee | Title |
5315151, | Jun 14 1991 | International Business Machines Corporation | Transistor structure utilizing a deposited epitaxial base region |
6140674, | Jul 27 1998 | ADVANCED SILICON TECHNOLOGIES, LLC | Buried trench capacitor |
6349454, | Jul 29 1999 | AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LIMITED | Method of making thin film resonator apparatus |
6452249, | Apr 19 2000 | Renesas Electronics Corporation | Inductor with patterned ground shield |
6492708, | Mar 14 2001 | GLOBALFOUNDRIES U S INC | Integrated coil inductors for IC devices |
6693039, | Feb 29 2000 | STMICROELECTRONICS S R L | Process for forming a buried cavity in a semiconductor material wafer and a buried cavity |
6720229, | Nov 09 2000 | Infineon Technologies AG | Integrated circuit inductor structure and non-destructive etch depth measurement |
6720230, | Mar 14 2001 | GLOBALFOUNDRIES U S INC | Method of fabricating integrated coil inductors for IC devices |
6762088, | Feb 10 2001 | GLOBALFOUNDRIES U S INC | High Q inductor with faraday shield and dielectric well buried in substrate |
7612428, | Dec 03 2004 | SAMSUNG ELECTRONICS CO , LTD | Inductor fabricated with dry film resist and cavity and method of fabricating the inductor |
8048760, | Dec 11 2007 | Xenogenic Development Limited Liability Company | Semiconductor structure and method of manufacture |
8063467, | Dec 11 2007 | Xenogenic Development Limited Liability Company | Semiconductor structure and method of manufacture |
8310053, | Apr 23 2008 | Taiwan Semiconductor Manufacturing Company, Ltd | Method of manufacturing a device with a cavity |
8395233, | Jun 24 2009 | Harris Corporation | Inductor structures for integrated circuit devices |
20020017698, | |||
20050215007, | |||
20080020488, | |||
20090101957, | |||
20090146249, | |||
20100032750, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Feb 21 2014 | HE, ZHONG-XIANG | International Business Machines Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 032343 | /0684 | |
Feb 21 2014 | LIU, QIZHI | International Business Machines Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 032343 | /0684 | |
Mar 04 2014 | International Business Machines Corporation | (assignment on the face of the patent) | / | |||
Mar 04 2014 | DUNN, JAMES S | International Business Machines Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 032343 | /0684 |
Date | Maintenance Fee Events |
Jan 20 2020 | REM: Maintenance Fee Reminder Mailed. |
Jul 06 2020 | EXP: Patent Expired for Failure to Pay Maintenance Fees. |
Date | Maintenance Schedule |
May 31 2019 | 4 years fee payment window open |
Dec 01 2019 | 6 months grace period start (w surcharge) |
May 31 2020 | patent expiry (for year 4) |
May 31 2022 | 2 years to revive unintentionally abandoned end. (for year 4) |
May 31 2023 | 8 years fee payment window open |
Dec 01 2023 | 6 months grace period start (w surcharge) |
May 31 2024 | patent expiry (for year 8) |
May 31 2026 | 2 years to revive unintentionally abandoned end. (for year 8) |
May 31 2027 | 12 years fee payment window open |
Dec 01 2027 | 6 months grace period start (w surcharge) |
May 31 2028 | patent expiry (for year 12) |
May 31 2030 | 2 years to revive unintentionally abandoned end. (for year 12) |