Translational bone fixation assemblies, kits containing such assemblies, and methods of use are described herein. The described assemblies may be used in spinal fusion procedures in which a damaged or diseased disc (or part of a disc) is removed from between a pair of vertebrae and a spinal fusion spacer is placed between the vertebrae. The assemblies may be applied to an anterior portion of the affected vertebrae to span the affected disc space, and may be fixed to the vertebrae using bone screws. The assemblies may function to maintain the vertebrae aligned during the initial period following fixation in which fusion of the spacer to the adjacent vertebrae occurs. The assemblies may also function to share some of the axial spinal load applied to the fusion spacer to prevent extreme subsidence of the spacer into the vertebral body, such as where the patient has poor bone quality.
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1. A fixation assembly comprising:
a plate assembly including:
a first plate that extends along a first direction, and at least one fixation hole that is configured to receive a first fixation element to thereby couple the first plate to a first bone, the first plate including a first engagement portion that extends from a first stop surface;
a second plate that includes a second stop surface, and a second engagement portion that is mated with the first engagement portion to thereby couple the second plate to the first plate such that the second stop surface faces the first stop surface so as to define a gap therebetween, wherein the second plate is moveable relative to the first plate along the first direction between an expanded position and a compressed position, and the second plate defines at least one fixation hole that is configured to receive a second fixation element to thereby couple the second plate to a second bone; and
a removable tab having a length in a second direction that is perpendicular to the first direction and a width in the first direction where the length is greater than the width, the removable tab being removably positioned in the gap such that the removable tab removably attaches to the plate assembly at a location in the gap and at no other location of the plate assembly, such that the location in the gap is disposed between the first and second stop surfaces with respect to the first direction, and the removable tab is separate from any structure that attaches to the plate assembly at a location outside the gap with respect to the first direction, wherein (i) the tab abuts the second stop surface to fix the second plate relative to the first plate with respect to movement from the expanded position toward the compressed position, and (ii) the second plate is movable from the expanded position toward the compressed position when the removable tab is removed from the gap.
21. A fixation assembly comprising:
a first plate that extends along a first direction, and includes a first tapered engaging portion, the first plate further having at least one fixation hole that is configured to receive a first fixation element to thereby couple the first plate to a first vertebra, the first tapered engaging portion defining a width along a second direction that is perpendicular to the first direction, wherein 1) the fixation hole extends through the first plate along a third direction that is perpendicular to each of the first and second directions, 2), the first tapered engaging portion defines upper and lower surfaces spaced from each other along the third direction, and 3) the first tapered engaging portion defines a pair of flat, tapered side surfaces spaced from each other along the second direction, each of the tapered side surfaces oriented along a respective plane that intersects a plane defined by the first and second directions;
a second plate that includes a second engagement portion defining a contoured opening, the contoured opening being configured to receive and mate with the first tapered engaging portion of the first plate such that each of the tapered side surfaces, the upper surface, and a portion of the lower surface of the first tapered engaging portion face at least one complementary mating surface of the contoured opening, thereby coupling the second plate to the first plate such that the second plate is moveable relative to the first plate along the first direction between an expanded position and a compressed position, wherein the second plate defines at least one fixation hole that is configured to receive a second fixation element to thereby couple the second plate to a second vertebra; and
a removable locking device configured to be positioned in a gap defined by a space disposed in between the first and second plates as measured along the first direction so as to fix the second plate in the expanded position such that the fixation holes of the first and second plates are spaced apart a distance that corresponds to a distance that the first vertebra is spaced from the second vertebrae so that the fixation hole of the first plate is configured to overlie the first vertebra and the fixation hole of the second plate is configured to overlie the second vertebra, wherein when the removable locking device is positioned in the gap, the removable locking device removably attaches to the fixation assembly at the gap and is separate from any structure that attaches to the fixation assembly outside the gap, as measured along the first direction, wherein the removable locking device is configured to overlie an entirety of the width of the first tapered engaging portion, wherein the removable locking device is configured to be removed after the first and second plates are coupled to the first and second vertebrae such that when the removable locking device is removed the second plate can move from the expanded position toward the compressed position.
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This application is a continuation of U.S. patent application Ser. No. 12/690,806, filed Jan. 20, 2010, which is a divisional of U.S. patent application Ser. No. 11/217,959, filed Aug. 31, 2005, now U.S. Pat. No. 7,666,185, issued Feb. 23, 2010, which is a continuation-in-part of U.S. patent application Ser. No. 10/932,392, filed Sep. 2, 2004, now abandoned, which is a continuation-in-part of U.S. patent application Ser. No. 10/653,164, filed Sep. 3, 2003, now U.S. Pat. No. 7,857,839, issued Dec. 28, 2010, the entire disclosure of each application is expressly incorporated by reference herein.
The present invention is related to a fixation system. More particularly, the invention is related to a fixation system consisting of a translational plate system with a plurality of fixation holes.
Orthopedic fixation devices such as plates are frequently coupled to bone with fasteners inserted through plate holes. It is known that securing such fasteners to the bone plate, for example through the use of expansion-head screws, can decrease the incidence of loosening of the fixation assembly post-operatively. It is also known that a bushing may be disposed in each plate hole to receive the fastener to permit polyaxial movement so that the fastener may be angulated at a surgeon-selected angle. However, polyaxial movement of fasteners through set plate hole locations only increases attachment alternatives of the fasteners themselves. The plate holes remain fixed in relation to each other and to the longitudinal axis of the plate.
Typically, a spinal fixation plate is applied to the anterior side of the affected vertebrae to span at least one affected disc space or vertebra (i.e. one in which at least a portion of the disc has been removed and a spinal fusion spacer has been inserted). The plate is fixed to the vertebrae using bone screws and acts to keep the vertebrae generally aligned during the initial period following fixation in which fusion of the spacer to the adjacent vertebrae occurs. The plate also may act to prevent the spacer from being expelled from the disc space during this initial period.
Where a spinal fusion spacer is implanted between a pair of vertebrae to be fused, the spacer rests on the endplates of the vertebrae. The outer circumference of the end plates comprises hard cortical bone and thus provides the best surface upon which to seat the spacer. The center portion of the endplates comprises a thin cortical bone shell overlying a core of softer cancellous bone. Most, if not all, of the spacer contact surface, however, may be located in this center portion.
Subsequent to placement of the spacer, the surgeon typically compresses the disc space by pressing the adjacent vertebrae together. This compression ensures a good engagement between the spacer and the endplates, increasing the chances that fusion will occur. Often in the period immediately following surgery, the spacer may subside slightly into the under-portion of the endplates, or the space between the vertebral endplates may decrease due to graft resorption (in the case of allograft spacers).
Where a rigid fixation plate is used to connect the vertebrae, this subsidence may tend to shift more of the spinal load to the plate than is desirable. Such load shifting can also occur due to inaccuracies in installing the plate to the vertebrae. In extreme circumstances, this load shifting can result in non-fusion of the spacer to the vertebra, since firm compression between the spacer and the vertebrae is one factor contributing to successful fusion.
Accordingly, there exists a need for a fixation system which provides the desired support to the vertebrae to be fused, and which allows limited translation of the vertebrae with respect to at least a portion of the plate, thereby limiting the undesirable effects of load shielding by the plate due to graft subsidence caused by settling or normal forces experienced in the spinal column. Promoting fusion of the adjacent vertebrae may thus be accomplished.
Translation plates which compensate for this subsidence by providing the aforementioned benefits of a rigid fixation plate (general vertebral alignment, and prevention of spacer expulsion), while allowing at least one vertebra to move with respect to the plate to compensate for post-surgical subsidence, may be desirable. This compensation may permit the majority of the spinal column load to be borne by the spacer rather than the plate.
An embodiment of a bone fixation assembly is described, comprising: a first plate having a first end, a second end, a longitudinal axis, and upper surface, and a lower surface, the first plate having at least two fixation holes extending from the upper surface to the lower surface, the first plate further comprising first and second extending segments extending near the first end of the first plate in the direction of the longitudinal axis, the first extending segment associated with the upper surface and the second extending segment associated with the lower surface, and a first cavity formed between the extending segments; and at least one carriage block having at least two fixation holes; wherein the at least one carriage block is received and retained within the first cavity and is slidably moveable with respect to the first plate.
The first plate may further comprise a second cavity. The assembly may further comprise a second carriage block slidably associated with the first plate within the second cavity. The second carriage block may be slidable independent of the first carriage block. The second carriage block may comprise at least two fixation holes.
The first and second carriage blocks may be permitted to slide simultaneously. The first carriage block may be permitted to slide over a greater distance than that of the second carriage block. The sliding distance of the second carriage block may be limited by a motion-limiting element. The first carriage block may be permitted to slide from about 0 mm to about 10 mm relative to the first plate.
The first plate may further comprise at least one recess. The assembly may further comprise a securing element insertable in a recess. The securing element may be able to limit the translatable movement of the first carriage block along the longitudinal axis. At least one recess may extend from the upper surface to the lower surface. At least one recess may be substantially circular, substantially oblong, and/or substantially polygonal. At least one recess may be able to receive a drill guide, and/or a temporary attachment element.
The first plate may have four fixation holes, and wherein the fixation holes are arranged in pairs. The first plate further may comprise at least one indent able to facilitate the bending of the first plate. At least two fixation holes may be substantially circular, and may further comprise a clip. At least two fixation holes may be substantially oblong. At least two fixation holes may each have a longitudinal axis, and wherein the at least two fixation holes allow for the translation of a fastener along the longitudinal axis of each of the at least two fixation holes. At least two fixation holes may allow for selective placement of a fastener within each of the at least two fixation holes.
The first plate further may comprise at least one internal fixation element slidably associated with the first plate. At least one internal fixation element may further comprises at least one fixation hole. At least one internal fixation element may be slidably translatable in relation to the fixation holes of the first plate. At least one internal fixation element may also be slidably translatable in relation to the fixation holes of the first carriage block. The first plate may further comprise a groove, and wherein at least one internal fixation element is able to situated in the groove.
The first carriage block may experience a frictional force of at least 50 grams when slidably moving in relation to the first plate.
The first and second extending segments may each have a longitudinal axis, and wherein the longitudinal axes of the first and second extending segments are divergent. The first and second extending segments may also each have a longitudinal axis, and wherein the longitudinal axes of the first and second extending segments are convergent. Further, the first and second extending segments may each have a longitudinal axis, and wherein the longitudinal axes of the first and second extending segments are substantially parallel.
The first plate may comprise a length, and wherein the length of the first plate is from about 10 mm to about 140 mm. The first carriage block may comprise a length, and wherein the length of the first carriage block is from about 5 mm to about 20 mm.
Another embodiment of a translational bone fixation assembly is described, comprising: a first plate having a plurality of fixation holes and a longitudinal axis; and at least a first carriage block having a plurality of fixation holes, at least a portion of the first carriage block slidably associated with at least a portion of the first plate; wherein the first carriage block is translatable in the direction of the longitudinal axis when the assembly is attached to at least one bone segment.
The assembly may further comprise a second carriage block slidably associated with at least a portion of the first plate. The second carriage block may be slidable independent of the first carriage block. The second carriage block may comprise a plurality of fixation holes.
The first and second carriage blocks may be permitted to slide simultaneously. The first carriage block may have a range of motion greater than that of the second carriage block. The range of motion of the second carriage block may be limited by a motion-limiting element. The first carriage block may be permitted to slide from about 0 mm to about 4 mm relative to the first plate.
The first plate further may comprise a bore, and wherein an extension element extends through the bore. The extension element may be able to stop the sliding movement of the first carriage block. The extension element may be permanently attached to the first plate.
Another embodiment of a translational bone fixation assembly is described, comprising: a first plate having a plurality of fixation holes and a longitudinal axis; and at least a first carriage block having a plurality of fixation holes, at least a portion of the first carriage block slidably associated with at least a portion of the first plate; wherein the first carriage block is translatable in the direction of the longitudinal axis under a coaxial force of at least about 50 grams.
The assembly may further comprise a second carriage block slidably associated with at least a portion of the first plate. The second carriage block may be slidable independent of the first carriage block. The second carriage block may comprise a plurality of fixation holes.
The first and second carriage blocks may be permitted to slide simultaneously. The first carriage block may have a range of motion greater than that of the second carriage block. The range of motion of the second carriage block may be limited by a motion-limiting element. The first carriage block may be permitted to slide from about 0 mm to about 10 mm relative to the first plate.
A method of securing at least two bone elements is described, comprising the steps of: (a) providing a translatable bone fixation assembly having a first plate having a plurality of fixation holes and a longitudinal axis, and a first carriage block having a plurality of fixation holes, wherein the carriage block is slidably associated with the first plate; (b) inserting at least one fastener through at least one fixation hole in the first plate and into a first bone element; (c) inserting at least one fastener through at least one fixation hole in the first carriage block and into a second bone element; and (d) permitting the carriage block to slide in the direction of the longitudinal axis after implantation of the bone fixation assembly.
The assembly may further comprise a second carriage block slidably associated with the first plate, and wherein the second carriage block has a plurality of fixation holes. The method may further comprise the step, inserted before step (d), of inserting at least one fastener through at least one fixation hole in the second carriage block and into a third bone element.
The third and second bone elements may be separated by the first bone element.
The method may further comprise the step of inserting applying a motion-limiting element to limit the motion of the first carriage block. The method may further comprise the step, inserted before step (b), of drilling at least one hole in at least one bone element in a location of desired fastener insertion.
The first and second bone elements may be adjacent vertebrae.
The method may further comprise the step of inserting an intervertebral spacer between the first and second bone elements.
A kit for use with bone fixation procedures is also described, comprising: at least a first plate having a plurality of fixation holes and a longitudinal axis; at least a first carriage block having a plurality of fixation holes, at least a portion of the first carriage block slidably associated with at least a portion of a first plate; wherein the first carriage block is translatable in the direction of the longitudinal axis when the assembly is attached to at least one bone segment.
The kit may further comprise at a first fastener for use with at least one fixation hole. The kit may further comprise a second fastener for use with at least one fixation hole, wherein the first fastener is substantially different than the second fastener.
The kit may further comprise a second plate and a second carriage block. The first carriage block may be slidably associated with the second plate. The second carriage block may be slidably associated with the first plate. The first and second carriage blocks may be able to be simultaneously slidably associated with the first plate.
The kit may further comprise at least one motion-limiting element for use with a carriage block. The kit may further comprise at least one temporary attachment element. The kit may further comprising at least one drill guide, and/or at least one drill.
At least a portion of the first plate slidingly engaged with the first carriage block is a dovetail portion, wherein at least a portion of the dovetail may be deformed to limit the translational motion of the first carriage block.
While preferred features of the present invention may be disclosed in the accompanying illustrative, exemplary drawings, for the purposes of description, the invention as defined by the claims should be in no way limited to such preferred features or illustrative and exemplary drawings, wherein:
The plates described herein may be used in spinal fusion procedures in which a damaged or diseased disc (or part of a disc) is removed from between a pair of vertebrae and a spinal fusion spacer is placed between the vertebrae. The plates may be applied to an anterior portion of the affected vertebrae to span the affected disc space, and may be fixed to the vertebrae using bone screws. The plate may function to maintain the vertebrae aligned during the initial period following fixation in which fusion of the spacer to the adjacent vertebrae occurs. The plate may also function to share some of the axial spinal load applied to the fusion spacer to prevent extreme subsidence of the spacer into the vertebral body, such as where the patient has poor bone quality. The plates may also act to prevent the spacer from being expelled from the disc space during the initial post-operative period.
The plates may be used for single level (i.e. one-disc) or multiple-level (i.e. multiple disc) fusion procedures. Some embodiments may be used for corpectomy procedures, in which at least a portion of a vertebral body is removed. Single level plates generally may have two pairs of bone screw holes, while the multi-level plates generally may have three or more pairs of holes. While the plates herein are described with reference and application to the spine, it will be appreciated that features of the plates and the plates may have other applications, and can be applied to other bones and/or parts of the skeleton.
As illustrated in
The translating surfaces are illustrated in more detail in
The translation of the carriage block 4 with respect to the first plate segment 2 is contemplated and preferably provided by spinal fixation plate 1 after it has been implanted into the body. Such translation may be urged by, for example, forces within the spinal column that may directly bear upon fasteners inserted into fastener holes 6, 8 of first plate segment 2 and carriage block 4. When a translating force acts in situ upon the first plate segment 2 and/or the carriage block 4, translating surface 20a may translate relative to translating surface 18a, or vice versa. Likewise, translating surface 18b may translate relative to translating surface 20b, or vice versa. As described in more detail below, the respective pairs of translating surfaces 18a, 20a and 18b, 20b may or may not contact each other during the translation of the carriage block 4 relative to the first plate segment 2. Moreover, any of all of translating surfaces 18a, 18b, 20a, 20b may be angled, or for example, roughened, to produce a desired contact and/or resistance to translation between the respective pairs of translating surfaces 18a, 20a and 18b, 20b. Such variations are also described in more detail below.
The first plate segment 2 and carriage block 4 may also have respective compression stop surfaces 22a, 22b; 24a, 24b that may engage each other when the plate is in the fully compressed condition (see
The plate segments and carriage blocks may each have a first width “PW1” corresponding to the dimension transverse to the longitudinal axis as measured across the portion of the plate having the bone fastener holes 6a, 6b, 8a, 8b. The first plate segment 2 and carriage block 4 further may have a second width “PW2” as measured across the portion of the respective segment that does not contain the bone fastener holes. The first width PW1 may be about 10 mm to about 60 mm, while the second width PW2 may be about 6 mm to about 56 mm. The first plate segment 2 and carriage block 4 may have specialized widths for spinal applications. For example, for assemblies used in the cervical region, PW1 may be from about 10 mm to about 20 mm and PW2 may be from about 6 mm to about 20 mm. Also, for assemblies used in the thoracolumbar region, PW1 may be from about 16 mm to about 30 mm and PW2 may be from about 10 mm to about 30 mm. Further, for assemblies used in the lumbar region, PW1 may be from about 20 mm to about 60 mm and PW2 may be from about 16 mm to about 60 mm. The first plate segment 2 and carriage block 4 may each have a thickness “PT” which may be about 1 mm to about 10 mm, and more preferably from about 2 mm to about 4 mm.
In the fully compressed condition, the plate length PL may be from about 10 mm to about 138 mm, and in the fully extended condition the plate length PL may be from about 12 mm to about 140 mm. The compressed and extended lengths may vary depending on the size of the patient, the region of the spine in which the plate is used. Thus, larger sizes may be used for lumbar spine applications in larger patients, while smaller sizes may be used for cervical spine applications in small patients.
The plate 1 may be curved to more naturally conform the plate to the normal anatomical curvature of the spinal column. Thus, when used in the cervical and lumbar spine, the plate may have a lordosed, or convex shape. When used in the thoracic spine, the plate may have a kyphosed, or concave shape. Alternatively, the plate may be provided in a flat configuration to fit to a lateral portion of the spine. The first plate segment 2 and carriage block 4, and in particular their lower surface 12, 16, may also be provided with a lateral curvature allowing them to closely conform to individual vertebral elements. For example, as seen in
The lower surfaces 12, 16 of the first plate segment 2 and carriage block 4 may be roughened to enhance engagement between the plate and the associated vertebral body. Such roughening may be achieved by bead blasting the surfaces 12, 16 by machining ridges, grooves, or other surface profiles or projections into the surfaces, or by applying a roughening material to the lower surfaces.
As further shown in
The wedge angle α may be formed with a variety of arrangements and/or techniques. First, the translating surfaces 18a, 18b and/or 20a, 20b could be machined to create the wedge angle α. Alternatively, the segments 33a, 33b could be bent and held at a certain distance that would create the wedge angle α, which would create the desired frictional fit between the carriage block 4 and the first plate segment 2 to achieve the desired control of movement between the carriage block 4 and the first plate segment 2 after implantation into the body. A preferred exemplary plate may require about 50 grams to about 1600 grams of force to move the carriage block 4 relative to the first plate segment. More specifically, an exemplary, illustrative plate for cervical applications may require about 50 grams to about 400 grams, and more preferably about 180 to about 220 grams. An exemplary, illustrative plate for lumbar and thoracolumbar applications may require about 100 grams to about 1600 grams, and more preferably about 400 grams to about 800 grams. The first plate segment 2 and carriage block 4 may also be designed so that the carriage block moves relatively freely with little or no friction.
Ridges 29a, 29b may also form angled portions 20d of the upper translating surface 20a. Such angled portions 20d may be utilized to engage an upper extending segment 33a of a first plate segment 2 during translation. The configuration of the respective translating surfaces 18a, 20a, and 20d thus may operate to retain the carriage block 4 in close engagement with the first plate segment 2, facilitating movement of the block 4 along the longitudinal axis A-A as previously described. It is contemplated, however, that other features may be used to gain the benefits of ridges 29a, 29b and angled portions 20d, such as grooves, notches, teeth, or other suitable retention or alignment designs.
Carriage block 4 may also have a curved surface 39c between ends 39a, 39b, and curved surface 39c may include second extension stop surface 28. In use, curved surface 39c and second extension stop surface 28 may engage the side surfaces 27a, 27b of an extension member 27. When the plate 1 is in its compressed state, as shown in
Further details and embodiments of appropriate fasteners, retention clips and bone fastener hole designs may be found in co-pending U.S. non-provisional patent application Ser. No. 10/653,164 entitled “Bone Plate with Captive Clips”, by Duong, et al., filed Sep. 3, 2003, the entire contents of which are incorporated by reference. It should be pointed out that while bone fastener holes 6, 8 have been described and illustrated as having a clip 38 to resist fastener back out, any number of well-known fastener holes and fasteners may be employed with bone plate 1, including bone fastener holes that are relatively smooth, partially or fully threaded, straight or conically shaped, elongated slots, with or without ramped surfaces to provide compression or combination holes that are both threaded and contain smooth ramped surfaces.
The carriage blocks 74, 76 and the respective carriage block engaging portions 70, 72 of the fixed plate portion 62 may have translation surfaces and compression and extension stop surfaces as described above in relation to the plate segment 2 and carriage block 4 of
The plate 61 may be curved to generally conform to the curvature of the portion of the spine to which it will be attached. In addition, the surgeon may wish to customize the plate to further conform to the specific anatomy of the individual patient. Thus, as illustrated in
The plate 61 of
In an alternative embodiment, the recess 82 at least partially comprises a polygonal shape, such as a hexagon, rectangle, or square. The recess 82 may also take the shape of a plurality of polygonal shapes, for example, two overlapping hexagons may comprise the shape of the recess 82 to form a combination-polygonal recess. These embodiments may be particularly useful in single-assembly plates with a reduced area in which to place a recess 82 for purposes of aligning a drill guide or similar instrumentation. An embodiment of a hexagon-shaped recess 82 is shown in
A second recess 88 may be provided adjacent recess 82 and may be configured to receive a temporary attachment pin (not shown) to temporarily fix the plate 61 to at least one vertebral body while fastener holes are being drilled in the bone. The pin may have a sharpened tip to allow easy penetration into the bone cortex, and the tip may also have threads configured to affirmatively engage the bone.
Alternatively, recess 82 may serve both the function of engaging the engageable portion of a drill guide and receiving an attachment pin, as described above. A polygonal or combination-polygonal recess 82 may be especially useful for these purposes, with the attachment pin being of the appropriate shape and size to fit snugly within at least a portion of the recess 82 and into an appropriately shaped hole in a separate plate.
Moreover, a motion-limiting shim 85 as shown in
The slotted holes 118a, 118b may be configured to allow the head 46 of an associated bone screw to translate along the slot axis SA during operation. This may allow the adjacent vertebral bodies to translate with respect to each other along the plate axis C-C after the plate 101 has been attached to the vertebra using bone fasteners 40 inserted through the round and slotted bone fastener holes 116a, 116b; 118a, 118b. Thus, the slot length SL may be dimensioned to allow a predetermined amount of translation between the vertebral bodies during operation. The slot length SL as measured between the respective centroids X, Y of the circles that define the slot ends 119a, 119b may be from about 0.5 mm to about 10 mm.
As shown in detail in
The plate 101 of
The plate of
The internal carriage block 150 may slide within the recess 166 along the longitudinal axis of the plate “D-D” between the respective extension and compression stop surfaces 174, 172 of the plate 130. Length ICL may be from about 5 mm to about 20 mm, while length IRL may be from about 7 mm to about 30 mm. As noted, the lengths will be selected to provide a desired amount of translation “TL” between the carriage block and the fixed plate portion to thus accommodate a desired translation between the vertebrae attached to the fixed plate portion 130 and the internal carriage block 150. The translation may preferably be from about 5 mm to about 25 mm.
It is noted that although the illustrated embodiment comprises corresponding “v”-shaped surfaces, the side surfaces of the screw carriage and slot may assume any shape appropriate to allow the desired longitudinal sliding while preferably preventing the carriage from disengaging from the slot. Thus, dovetail surfaces, “u”-shaped surfaces, mortise-and-tenon surfaces, channels, grooves, ridges, etc. may also be used as desired.
The fastener hole 156 of the internal carriage block 150 may have all the features as previously described in relation to the round holes of
The plate 184 of
In addition, the internal carriage blocks 188, 190, 192 may have any or all of the features described in relation to the plate 128 of
The plate 208 of
The carriage blocks 300a, 300b, 300c each may include one or more fastener holes 340a, 340b, 340c configured to receive fasteners 44 to fix the carriage blocks to associated vertebrae. The track base 1000 may have first and second ends 1020, 1040 and may have a curved profile to allow the plate 228 to more closely match the contour of the patient's spine. The top plate 2000 may likewise have first and second ends 2020, 2040 and may have a curved profile that substantially matches that of the track base.
The top plate 2000 may have a pair of lateral alignment flanges 1022, 1024 and at least one bore 2060 for receiving a holding fastener 400 for securing the top plate 2000 to the track base 1000. Any appropriate fastening means may be provided to fix the top plate to the track base, including but not limited to screws, rivets, press-fit, laser welding, brazing, or suitable adhesives. The alignment flanges 1022, 1024 may serve to align the top plate and track base, and to provide the plate 228 with increased strength in bending and torsion.
The top plate 2000 and track base 1000 may be assembled so as to retain the carriage blocks 300a, 300b, 300c within associated recesses 1116a, 1116b, 1116c so that the carriage blocks may slide within the recesses, thus providing the desired translation capability between the engaged vertebrae. The carriage blocks engage the respective recesses via reduced-size central portions 1350a, 1350b, 1350c.
Two-hole carriage blocks 300a, 300b, 300c may be provided, and as previously described in relation to the plate of
The carriage block 300 of
The carriage block 300 may have compression and extension surfaces 392a, 392b configured to engage corresponding surfaces 1117a, 1117b of the associated recess 1116 formed in track base 1000. Thus configured, the connecting portions 350 of the carriage blocks 300a, 300b, 300c may be received within the corresponding recesses 1116a, 1116b, 1116c in the track base 1000 and may translate along the plate to provide the desired translation of adjacent vertebral bodies.
The plate engaging portion 94 of the three-hole carriage block 90 may be slidably received within a plate, such as the carriage block-engaging portions 70, 72 of the plate 61 as previously described in relation to carriage blocks 74, 76. The plate engaging portion 94 may also comprise extension and compression stop surfaces 96, 98 similar to those described in relation to blocks 74, 76 to limit the total movement of the carriage block 90 along axis B-B with respect to the fixed plate portion 61. The extension and compression ranges of movement and resistance to movement may be the same as for the previously described carriage blocks.
In order provide the surgeon the option to limit or prevent pre- or post-implantation translation of any or all of the carriage blocks described herein (such as elements 4, 74, 76, and 300) for use with any plate or plate element described herein, a motion limiting shim 500, shown in
The cam 1140 may be elliptical, with an arcuate camming surface 1142 configured to correspond to an arcuate surface 392 on the connecting portion 350 of the associated carriage block 300 (see, e.g.,
Thus, prior to fixing the carriage blocks to the adjacent vertebrae, the cam 1140 may be rotated sufficiently to shift the adjacent carriage block 300 in a first direction toward the one of the walls 1117b of the recess 1116, thus minimizing or eliminating the gap between the inside wall and the connecting portion 350 of the carriage block 300. Once the cam 1140 position is set, the carriage blocks 300 may then be fixed to the adjacent vertebrae to provide a translation plate having, if desired, a reduced translation length for each carriage block 300. This provides the benefit of allowing the surgeon to easily adjust the amount of translation desired for each level of fixation to suit the anatomy and physiology of the individual patient.
The cam 1140 may also be used to induce a compression force between adjacent vertebrae to aid in seating a spinal fusion implant inserted therebetween. Thus, first and second carriage blocks 300a, 300b may be fixed to adjacent vertebrae with the cam 1140 in the unactuated position. Thereafter, the cam 1140 may be rotated to the actuated position, which may shift the first carriage block 300a toward the second carriage block 300b. This movement may cause the underlying vertebra to move with the first carriage block 300a toward the second carriage block 300b, thus reducing the space between the vertebrae and applying a compressive force between the vertebral end plates and a spinal fusion spacer placed therebetween.
As can be seen in
The cam 1140 may be secured to the track base 1000 with a holding fastener 400 or any other appropriate fastening method. In one embodiment, the fastener may serve both to secure the cam 1140 to the track base 1000 and to provide a means of actuating the cam. Thus, the fastener 400 may have a recess suitable for receiving a driving and/or adjusting tool.
Plate 602 may have fastener holes 606a, 606b, 608a, 608b, 610a, 610b, which may be circular or slot-shaped. Moreover, plate 602 may include any or all of the characteristics of previously described plates, including clips, recesses, internal carriage blocks, etc.
Carriage block 604 may translate along dovetail portion 612 in use, which may be limited by the deformed end 622 in one direction, and a stop surface 614 in another direction. As described in more detail above, carriage block 604 may translate in situ, with or without fasteners 660 inserted into fastener hole 616a, 616b, which may provide locations for inserting fasteners 660 into a bone segment.
As shown in detail in
Dovetail portion 612 may have a variety of shapes and sizes, based in part on the desired strength of the assembly 600. For instance, it may be beneficial to have a wider, and overall larger, dovetail portion 612 where the expected in situ forces on the assembly 600 are expected to be substantial.
In this embodiment, plate 702 has ends 703, and may engage carriage blocks 704a, 704b at tapered engaging surfaces 706a, 706b, respectively. Ends 703 of plate 702 may be shaped and/or formed such that carriage blocks 704a, 704b are prevented from sliding off the plate 702. As seen in
The tapered engaging surface 706b is shown in more detail in
An embodiment of a carriage block 704 is shown in
Progressive resistance of a tapered engaging surface 706 may be achieved by increasing the angle of tapered side surfaces 708a, 708b along the longitudinal axis of plate 702. Progressive resistance may also be achieved by surface roughening. Other methods will be appreciated by those skilled in the art.
Another embodiment of a fixation assembly 800 is shown in
Assembly 800 may also initially have tabs 825a, 825b disposed between carriage blocks 804a, 804b and plate 802. In use, tabs 825a, 825b may serve to space carriage blocks 804a, 804b toward ends 803, which may configure assembly 800 in an expanded condition. This may be advantageous for implantation purposes, as it may be beneficial to install assembly 800 into a patient with the assembly 800 in an expanded condition. Tabs 825a, 825b are shown to be removed in
It is expressly contemplated that progressive resistance may be utilized with all embodiments as shown herein, as will be appreciated by those of skill in the art. Moreover, it is contemplated that the components and features of one embodiment may be combined and/or substituted for similar components in another embodiment. Lastly, progressive resistance may be provided in any suitable direction and/or pattern. For instance, a tapered engaging surface 706, 806 may be tapered such that progressive resistance is provided as a carriage block 704, 804 translates toward the end 703, 803 of the plate 702, 802, instead of toward the center of the plate 702, 802.
It should be noted that the aforementioned descriptions and illustrations have been provided as examples of the configurations of translation plates that may be designed and assembled using the principles of the invention. These examples will be understood to one of ordinary skill in the art as being non-limiting in that a translating plate employing one or more of the disclosed features may be produced as desired or required for a particular patient's need. Thus, the features disclosed are “modular” in nature.
For example, the plate itself may be provided in either the one-piece design of
Furthermore, the one or two piece plates may employ any combination of carriage block designs desired (e.g. offset type (
Each of the fasteners and fixation plates disclosed herein may be formed of a titanium alloy such as titanium-aluminum-niobium, which may be anodized. One material for use with each of the plates and screws described herein is Ti-6Al-7Nb, with a density of about 4.52 gm/cc, a modulus of elasticity of about 105 GPa, an ultimate tensile strength of about 900 MPa, and a yield strength of about 800 MPa. Surfaces of the fasteners may also be burr free, with all sharp edges having a radius to a maximum of about 0.1 mm. Further, the retention clips 38 may be fabricated from titanium, titanium alloy, or elgiloy.
While the invention has been shown and described herein with reference to particular embodiments, it is to be understood that the various additions, substitutions, or modifications of form, structure, arrangement, proportions, materials, and components and otherwise, used in the practice and which are particularly adapted to specific environments and operative requirements, may be made to the described embodiments without departing from the spirit and scope of the present invention. Accordingly, it should be understood that the embodiments disclosed herein are merely illustrative of the principles of the invention. Various other modifications may be made by those skilled in the art which will embody the principles of the invention and fall within the spirit and the scope thereof.
Koch, David, Rathbun, David S., Ryan, Christopher J., Suh, Sean S., Roth, Christoph A.
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