A tape appliance that includes two read heads and two write heads arranged along a magnetic tape path. The heads are configured such that for a first longitudinal direction of tape travel along the tape path, the tape engages the tape bearing surface of a first one of the write heads followed by engaging the tape bearing surface of a first one of the read heads and flies over the tape bearing surfaces of the other write head and the other read head. For the reverse longitudinal direction of tape travel along the tape path, the tape engages the tape bearing surface of the other write head followed by engaging the tape bearing surface of the other read head and flies over the tape bearing surfaces of the first write head and the first read head.
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1. A tape appliance, comprising:
two read heads and two write heads arranged along a magnetic tape path, each head including a tape bearing surface bounded by two edges across the tape path, each read head including a read transducer array in its tape bearing surface across a portion of the tape path and intermediate the two edges, and each write head including a write transducer array in its tape bearing surface across a portion of the tape path and intermediate the two edges;
the heads configured such that for a first longitudinal direction of tape travel along the tape path, a tape engages the tape bearing surface of a first one of the write heads followed by engaging the tape bearing surface of a first one of the read heads and flies over the tape bearing surfaces of the other write head and the other read head, and for the reverse longitudinal direction of tape travel along the tape path, the tape engages the tape bearing surface of the other write head followed by engaging the tape bearing surface of the other read head and flies over the tape bearing surfaces of the first write head and the first read head;
wherein when the tape engages the tape bearing surface of one of the read or write heads, read or write operations, respectively, may be performed on the tape by the read or write transducer arrays of the heads.
2. A tape appliance in accordance with
3. A tape appliance in accordance with
when the tape engages the tape bearing surface of a head, the tape lift off position on the tape bearing surface is before the trailing edge of the tape bearing surface and after the transducer array in the tape bearing surface.
4. A tape appliance in accordance with
wherein the heads are configured to cause the tape to engage their tape bearing surfaces by configuring their leading edges to be skiving edges.
5. A tape appliance in accordance with
6. A tape appliance in accordance with
7. A tape appliance in accordance with
8. A tape appliance in accordance with
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The present invention relates generally to the field of magnetic information storage and retrieval, and more particularly to a direction dependent tape head assembly configured to control fly over and skiving based on tape direction.
The amount of data for which backup and retention is required continues to increase. As a result, market demand for higher tape appliance data rates and greater areal density of the tape medium remains high. A current approach addresses this demand through higher density recording by increasing the active channels per tape head, for example, 32, 64, or more active heads. To maintain the quality and integrity of the recorded data as the number of active heads increases, tape head spacing is reduced by, for example, using a smoother tape medium. However, as tape head spacing is reduced, static and running friction between the tape medium and the head surfaces increases, resulting in accelerated wear of the active head surfaces and accelerated buildup of debris on the active surfaces.
Static friction, also known as “stiction,” at the head-tape interface of a tape drive can be a significant issue. The stiction forces for smooth tapes can be sufficiently high such that the longitudinal force needed to free the tape medium from the head may result in damage to the tape. One solution for reducing static friction is by using tape lifters to lift the tape off the heads when tape is not moving. However, this approach increases the cost and complexity of the tape drive assemblies. Another approach is to angle one or more head surfaces such that a tensioned tape will pop off the head surface as the tape comes to rest. However, with conventional integrated head assemblies, such as integrated RWR or WRW head assemblies, it typically is not possible to appropriately angle all the head surfaces due to the small separation between the read transducer array(s) and the write transducer array(s).
A solution for reducing running friction in conventional integrated head assemblies is beveling portions of the edges of the tape bearing surfaces of the tape head modules. This tends to reduce friction by increasing the amount of air entrained by the tape, as well as by not requiring the tape to wrap a skiving edge of the tape bearing surface edges. However, debris tends to accumulate on the beveled portions, and, for conventional head assemblies, portions of the tape head surfaces remain unbeveled, which continue to contribute to friction and are subject to wear for both tape motion directions.
Embodiments of the present invention disclose a tape appliance that includes two read heads and two write heads arranged along a magnetic tape path. Each head includes a tape bearing surface bounded by two edges across the tape path. Each read head includes a read transducer array in its tape bearing surface across a portion of the tape path and intermediate the two edges, and each write head includes a write transducer array in its tape bearing surface across a portion of the tape path and intermediate the two edges. The heads are configured such that for a first longitudinal direction of tape travel along the tape path, the tape engages the tape bearing surface of a first one of the write heads followed by engaging the tape bearing surface of a first one of the read heads and flies over the tape bearing surfaces of the other write head and the other read head. For the reverse longitudinal direction of tape travel along the tape path, the tape engages the tape bearing surface of the other write head followed by engaging the tape bearing surface of the other read head and flies over the tape bearing surfaces of the first write head and the first read head. When the tape engages the tape bearing surface of one of the read or write heads, read or write operations, respectively, may be performed on the tape by the read or write transducer arrays of the heads.
Other embodiments of the present invention disclose a tape appliance that includes two read heads and a write head arranged along a magnetic tape path in WRW order. Each head including a tape bearing surface bounded by two edges across the tape path. The read head includes a read transducer array in its tape bearing surface across a portion of the tape path and intermediate the two edges. Each write head includes a write transducer array in its tape bearing surface across a portion of the tape path and intermediate the two edges. The heads are configured such that for a first longitudinal direction of tape travel along the tape path, the tape engages the tape bearing surface of a first one of the write heads followed by engaging the tape bearing surface of the read head and flies over the tape bearing surface of the other write head. For the reverse longitudinal direction of tape travel along the tape path, the tape engages the tape bearing surface of the other write head followed by engaging the tape bearing surface of the read head and flies over the tape bearing surface of the first write head. When the tape engages the tape bearing surface of a read or write head, read or write operations, respectively, may be performed on the tape by the read or write transducer arrays of the heads.
Other embodiments of the present invention disclose a tape appliance that includes two read heads and a write head arranged along a magnetic tape path in RWR order. Each head including a tape bearing surface bounded by two edges across the tape path. The write head includes a write transducer array in its tape bearing surface across a portion of the tape path and intermediate the two edges. Each read head includes a read transducer array in its tape bearing surface across a portion of the tape path and intermediate the two edges. The heads are configured such that for a first longitudinal direction of tape travel along the tape path, the tape engages the tape bearing surface of a first one of the read heads followed by engaging the tape bearing surface of the write head and flies over the tape bearing surface of the other read head. For the reverse longitudinal direction of tape travel along the tape path, the tape engages the tape bearing surface of the other read head followed by engaging the tape bearing surface of the write head and flies over the tape bearing surface of the first read head. When the tape engages the tape bearing surface of a read or write head, read or write operations, respectively, may be performed on the tape by the read or write transducer arrays of the heads.
The present invention is directed to tape appliances that include head assemblies with multiple tape bearing surfaces configured to reduce friction and wear at the surfaces by limiting contact between the head surfaces and the tape. This is accomplished by angling the head surfaces to control tape flyover and contact at the surfaces, and by implementing the read and write heads on separate single-rail head assemblies such that the desired surface angles may be realized. In an exemplary embodiment, two head actuator assemblies each include a write head and a read head. The four heads are arranged such that for either direction of longitudinal tape movement, read verification after write may be performed. The head surfaces are angled such that, for tape movement in either direction at production read/write speeds, a write head and a read head pair contact the tape, and the tape flies over the other write head and a read head pair. When the tape is stopped, the head surfaces are angled such that the tape lifts off the head surfaces, thus reducing stiction.
In another embodiment, three head actuator assemblies are used, each including a single read or write head. In one aspect, the heads are arranged in WRW order. In another aspect, the heads are arranged in RWR order. As in the previous embodiment, the heads are angled such that, for tape movement in either direction at production read/write speeds, a write head followed by a read head contact the tape, and the tape flies over the other read or write head. When the tape is stopped, the head surfaces are angled such that the tape substantially lifts off the head surfaces of the outer head actuator assemblies, thus reducing stiction.
Advantages of these arrangements include greater effectiveness over conventional tape head configurations for reducing friction and wear at certain head surfaces.
Microprocessor controller 106 may provide overall control functionality for the operations of all other components of tape appliance 100. The functions performed by microprocessor controller 106 may be programmable via microcode routines according to desired tape drive operational characteristics. During data write operations (with all dataflow being reversed for data read operations), microprocessor controller 106 activates channel adapter 104 to perform the required host interface protocol for receiving an information data block. Channel adapter 104 communicates the data block to the data buffer 108 that stores the data for subsequent read/write processing. Data buffer 108 in turn communicates the data block received from channel adapter 104 to read/write dataflow circuitry 112, which formats the device data into physically formatted data that may be recorded on a magnetic tape medium. Read/write dataflow circuitry 112 is responsible for executing all read/write data transfer operations under the control of microprocessor controller 106. Formatted physical data from read/write circuitry 112 is communicated to tape interface system 114. The latter includes read/write modules in read/write head unit 118, as described in more detail below, and drive motor components (not shown) for performing forward and reverse movement of a tape medium 120 mounted on a supply reel 122 and a take-up reel 124. The drive components of tape interface system 114 are controlled by motion control system 110 and motor driver circuit 116 to execute such tape movements as forward and reverse recording and playback, rewind and other tape motion functions. In addition, motion control system 110 transversely positions read/write heads 118 relative to the direction of longitudinal tape movement in order to record data in a plurality of tracks, and may control other aspects of head positioning, such as those required for skew and/or track following.
Write heads 230 and 260 include modules 214, closures 212, and write transducer arrays 210, described in more detail below with respect to
Read heads 240 and 250 include modules 224, closures 222, and read transducer arrays 220, described in more detail below with respect to
Note that while the term “tape bearing surface” appears to imply that the surface facing tape 120 is in physical contact with the tape, this is not necessarily the case. Rather, only a portion of the tape may be in contact with the tape bearing surface, constantly or intermittently, with other portions of the tape “flying” above the tape bearing surface on a layer of air, usually referred to as an “air bearing.” Further, the term “engage,” as in “tape bearing surfaces 252 engage tape 120,” is defined to mean that tape 120 is sufficiently close to a read or write transducer array during longitudinal tape movement that data can be read from or written onto the tape by the transducer arrays in accordance to a desired level of data quality. In practice, when tape 120 engages a tape bearing surface, portions of the tape bearing surface may be in intermittent or constant physical contact with the tape, while other portions of the tape bearing surface may be separated from the tape by an air bearing.
By way of explanation, in the embodiments illustrated in
The leading edges of tape bearing surfaces 232, 242, 252, and 262 may also serve as “skiving” edges, depending on the geometry of the leading edge, the geometry at which tape 120 encounters the leading edge, the tape tension, and other factors, such as the smoothness and bending stiffness of tape 120. If the leading edge is sharp enough, in conjunction with a sufficient negative wrap angle and tape tension, the skiving edges serve to “shear” air from the underside of tape 120 to prevent air from being drawn into the head-tape gap by the tape, so that atmospheric pressure may push the tape into engagement with the tape bearing surface, i.e., with a small tape fly height, over the longitudinal dimension, with respect to tape direction, of the tape bearing surfaces.
In the exemplary embodiments of
With respect to the embodiment illustrated in
In the indicated direct of travel of tape 120, the leading edges of tape bearing surface 252 of read head 250, and tape bearing surface 262 of write head 260 are not skiving edges, and are configured with a wrap angle such that tape 120 flies over these surfaces without contact when tape 120 is moving at production read/write speeds.
With the direction of travel of tape 120 in the reverse direction, the same concepts apply. In this embodiment, with the active write head 230 and the active read head 240 both on the same head actuator assembly 202, skew following may be required for accurate read verification after write.
With respect to the embodiment illustrated in
In this illustrated embodiment, the geometry of the wrap angles of tape bearing surfaces 232 and 252 are such that tape 120 engages the tape bearing surfaces, and, for example, write operations with read may be performed on tape 120. The leading edges of tape bearing surface 242 of read head 240, and tape bearing surface 262 of write head 260 are not skiving edges, and are configured with a wrap angle such that tape 120 flies over these surfaces without contact when tape 120 is moving at production read/write speeds.
With the direction of travel of tape 120 in the reverse direction, the same concepts apply. In this embodiment, with the active write head 230 and the active read head 250 on different head actuator assemblies 202 and 204, skew following may not be required for accurate read verification after write.
In certain embodiments, the trailing edges of the active heads are unwrapped. In other words, the tape lifts off the tape bearing surfaces of the active heads at a position before the trailing edges of the surfaces. However, because of the tendency of a “crowbar” shape to form at the lift position, with its accompanying higher tape pressure on the tape bearing surface, the lift point should be configured such that the high pressure region does not occur over the read or write transducer arrays. In preferred embodiments, when tape 120 is not moving, the wrap angles of tape bearing surfaces 232, 242, 252, and 262 are such that tape 120 will substantially lift off the surfaces such that the tape may be supported by only a leading or trailing edge (or outer or inner edge) of the surface. This has the advantage of greatly reducing stiction between the tape and the tape bearing surfaces.
In the embodiments illustrated in
In the embodiments illustrated in
In an exemplary embodiment, in which the tape is based on an aramid substrate and a barium ferrite coating, the distance between head actuator assemblies 202 and 204 may be about 50 mm, and the distance between transducer arrays on the same head actuator assembly may be about 0.9 mm. Generally, it is preferable to have the distance between the write and read transducer arrays as small as possible, which enables quick read verification after write. However, practical considerations, such as shielding the read elements from interference from the write elements, may limit how close these arrays can be.
The skiving leading edge wrap angles may be around 0.2-0.3 degrees, and preferable greater than 0.1 degrees. In various embodiments, these dimensions and angles can vary based on factors including the smoothness of the tape and tape bending stiffness, which can affect the position on the tape bearing surface after the skiving edge at which the tape engages the surface, and the position at which the tape lifts off the surface.
With respect to the embodiments of both
Head actuator assembly 304 includes read or write head 350, which further includes module 334, closures 330, and read or write transducer array 332 disposed between modules 324 and closures 320. Module 334, closure 330, and read transducer array 332 are configured to form tape bearing surface 352 such that when the tape bearing surface engages tape 120, read transducer array 332 is configured to read data from tape 120.
In an exemplary embodiment, in which the tape is based on an aramid substrate and a barium ferrite coating, the distance between tape bearing surfaces 342, 352, and 362 is about 50 mm. The skiving leading edge wrap angles may be around 0.2-0.3 degrees, and preferable greater than 0.1 degrees. Generally, it is preferable to have the distance between the write and read transducer arrays as small as possible, which enables quick read verification after write. In various embodiments, these dimensions and angles can vary based on factors including the smoothness of the tape and tape bending stiffness, which can affect the position on the tape bearing surface after the skiving edge at which the tape engages the surface, and the position at which the tape lifts off the surface.
With respect to the embodiments of both
With respect to
With the direction of travel of tape 120 in the reverse direction, the same concepts apply. In this embodiment, read head 350 remains active for tape travel in both directions to enable read verification after write. Similar to the embodiments of
With respect to
With the direction of travel of tape 120 in the reverse direction, the same concepts apply. In this embodiment, write head 350 remains active for tape travel in both directions to enable read verification after write. Similar to the embodiments of
Several read elements 408 may be present, such as 8, 16, 32, etc. The transducer elements 402 as shown are linearly aligned in a direction generally perpendicular to the direction of tape travel. However, the transducer elements 402 may also be aligned diagonally, etc. Servo readers 406 are generally positioned on the outside of the one or more transducer elements 402. In embodiments of the invention, transducer array 400 may be optimized for a specific generation of a tape medium, such as LTO-7.
Host CPU 102 may include one or more processors 902, one or more computer-readable RAMs 904, one or more computer-readable ROMs 906, one or more computer readable storage media 908, device drivers 912, read/write drive or interface 914, network adapter or interface 916, all interconnected over a communications fabric 918. Communications fabric 918 may be implemented with any architecture designed for passing data and/or control information between processors (such as microprocessors, communications and network processors, etc.), system memory, peripheral devices, and any other hardware components within a system.
One or more operating systems 910, and one or more application programs 911, are stored on one or more of the computer readable storage media 908 for execution by one or more of the processors 902 via one or more of the respective RAMs 904 (which typically include cache memory). In the illustrated embodiment, each of the computer readable storage media 908 may be a magnetic disk storage device of an internal hard drive, CD-ROM, DVD, memory stick, magnetic tape, magnetic disk, optical disk, a semiconductor storage device such as RAM, ROM, EPROM, flash memory or any other computer-readable tangible storage device that can store a computer program and digital information.
Host CPU 102 may also include a R/W drive or interface 914 to read from and write to one or more portable computer readable storage media 926. Application programs 911 on host CPU 102 may be stored on one or more of the portable computer readable storage media 926, read via the respective R/W drive or interface 914 and loaded into the respective computer readable storage media 908.
Host CPU 102 may also include a network adapter or interface 916, such as a TCP/IP adapter card or wireless communication adapter (such as a 4G wireless communication adapter using OFDMA technology). Application programs 911 on computing device 106 may be downloaded to the computing device from an external computer or external storage device via a network (for example, the Internet, a local area network or other wide area network or wireless network) and network adapter or interface 916. From the network adapter or interface 916, the programs may be loaded onto computer readable storage media 908. The network may comprise copper wires, optical fibers, wireless transmission, routers, firewalls, switches, gateway computers and/or edge servers.
Host CPU 102 may also include a display screen 920, a keyboard or keypad 922, and a computer mouse or touchpad 924. Device drivers 912 interface to display screen 920 for imaging, to keyboard or keypad 922, to computer mouse or touchpad 924, and/or to display screen 920 for pressure sensing of alphanumeric character entry and user selections. The device drivers 912, R/W drive or interface 914 and network adapter or interface 916 may comprise hardware and software (stored on computer readable storage media 908 and/or ROM 906).
Based on the foregoing, a computer system, method, and computer program product have been disclosed. However, numerous modifications and substitutions can be made without deviating from the scope of the present invention. Therefore, the present invention has been disclosed by way of example and not limitation.
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