In a first aspect, a multi-hull platform boat comprises an upper deck or platform that is secured to a plurality of longitudinally extending hulls via a plurality of corresponding longitudinally extending connectors. Each connector extends from the bottom of the platform above a corresponding hull. The platform is constructed with a continuous uninterrupted planar lower support spanning the area between the connectors. The lower support is preferably made from one or more moldable materials and may be covered with a finish coating. In a second aspect, a multi-hull platform boat has a platform with a relatively planar upper support surface and a wedge-shaped base extending from the upper support surface of the platform to the bottom of the hulls. The base is wedge-shaped such that it increases in height from the front to the rear of the boat.
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17. A boat comprising:
a plurality of longitudinally extending hulls;
a platform comprising an inner core and a shell encasing said inner core; and
one or more longitudinally extending connectors, wherein each connector is secured between a bottom of said platform and a top of one of said hulls.
24. A boat comprising:
a platform having a planar upper support surface;
a plurality of longitudinally extending hulls, wherein said platform is secured above said hulls, and wherein a base of the boat defined as that portion of the boat extending from the upper support surface of said platform down to a lowest point of said hulls, increases in height from a front portion to a rear portion of the boat.
1. A boat comprising:
a plurality of longitudinally extending hulls;
a platform comprising a planar lower support made from a moldable material; and
a plurality of longitudinally extending connectors, wherein each connector extends longitudinally between said platform and a respective one of said hulls and is secured directly or indirectly to a bottom of said platform and said respective one of said hulls.
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13. The boat of
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Not Applicable.
Not applicable.
1. Field of the Invention
The present invention relates in general to multi-hull platform boats. More particularly, one aspect of the present invention relates to a multi-hull platform boat having one or more longitudinally extending connectors for securing the platform above the hulls. Another aspect of the present invention relates to a multi-hull platform boat having a wedge-shaped base to achieve a level upper platform surface when the boat is afloat and relatively stationary in calm water.
2. Description of Related Art
Multi-hull platform boats such as pontoon boats are frequently used for leisure and entertainment purposes. Multi-hull platform boats have relatively flat decks or platforms that accommodate larger groups of passengers than do the majority of mono-hull speed boats. These platforms are typically constructed of sheets of plywood that are secured to a plurality of crossbeams extending transversely across the width of the boat under the plywood sheets. The crossbeams are secured directly or indirectly on top of two or three longitudinally extending pontoon hulls. The crossbeams are generally made from metal and are joined to both the overlying plywood sheets and the underlying hulls via fasteners such as nails, screws, and/or bolts. The top of the plywood sheets are typically outfitted with seating, a captain's station, railing, gates, and the like, and the open areas are covered with outdoor carpeting or vinyl. Notably, the underside of the plywood sheets and the crossbeams are exposed to the elements. An inboard or outboard engine or engines is also installed at or near the rear of the boat. The weight of the boat is distributed primarily at its rear due to the engine(s), other mechanical components, and many times, seating and storage areas located at the rear of the boat.
The aforementioned traditional construction of multi-hull platform boats leads to a number of problems over time and with continued use of the boat. First, a multi-hull platform boat with plywood panels is prone to both rot and decay given that the plywood panels are exposed to the elements and frequently come into contact with air and water during use. Second, the crossbeams in combination with the fasteners are prone to bending, cracking, and loosening due to the boat's recurring rough impacts with the water and crashing waves. The fasteners themselves may also be prone to corrosion due to exposure to air and water. In addition, because the crossbeams extending between the pontoon hulls and below the platform are exposed, the boat's aerodynamic and hydrodynamic performance suffers due to friction, or drag, caused by both air and water hitting the crossbeams as the boat moves through the water. This drag also contributes to undesirable noise when the boat is in motion. Although aluminum sheet metal and/or underskins that serve to reduce these problems by covering the exposed crossbeams as well as the bottom-side of the plywood sheets of the platform are available for installation on traditionally constructed multi-hull platform boats, the sheet metal and/or underskins may not completely cover or protect the crossbeams or plywood sheets of the platform from exposure to air or water, nor do they prevent bending, cracking, rot and/or corrosion of the crossbeams, plywood, or fasteners. They also can add additional weight and drag on the boat. Finally, the aluminum sheet metal and/or underskins contribute to substantial noise from the turbulent water and waves.
Another problem experienced with the construction of most motorized multi-hull platform boats is that, because much of the weight is distributed toward the rear of the boat where the motor is installed, the boat dips downward at the rear when the boat is afloat and relatively stationary in calm water. This in turn causes the upper surface of the platform on which the passengers stand or sit to be off-level (i.e., not parallel with the water line) and instead angles downwardly toward the rear of the boat.
It is thus an object of the present invention to provide a multi-hull platform boat that is less prone to rot, decay, and/or corrosion.
It is a further object of the present invention to provide a multi-hull platform boat with a platform, connectors, and/or fasteners that are less prone to bending and cracking.
It is another object of the present invention to provide a multi-hull platform boat that has increased performance and is more hydrodynamic, aerodynamic, and quieter than multi-hull platform boats of traditional construction.
A further object of the present invention is to provide a multi-hull platform boat wherein the upper support surface of the platform is substantially parallel with the water line when the boat is afloat and relatively stationary in calm water.
In a first aspect, the multi-hull platform boat of the present invention comprises an upper deck or platform that is secured to a plurality of longitudinally extending hulls via a plurality of corresponding longitudinally extending stringers or connectors. At least a portion of each connector extends along the bottom of the platform above a corresponding hull and is either integrally formed with the bottom of the platform or secured thereto. At least a portion of each connector is also secured directly or indirectly to an underlying hull. Since the connectors extend longitudinally along the bottom of the platform aligned above the hulls, there are no crossbeams extending below the platform between the hulls to secure the platform in position thereby leaving that area relatively open and unobstructed. This allows the boat to move through the water with less drag and resistance than that caused by air and water hitting the crossbeams used in conventional platform boat constructions. The bottom of the platform is constructed with a continuous uninterrupted or solid planar lower support spanning the area between the connectors. The lower support of the platform, and optionally the exterior of a portion of the connectors, is preferably made from one or more moldable materials and may be covered with an outer water-resistant coating to provide a smooth outer finish.
In one embodiment of the first aspect of the invention, the platform has upper and lower support surfaces each constructed from one or more sheets or layers of a solid planar material to form a relatively unitary and uniform upper deck. The solid planar material is preferably a moldable material, more preferably a fiber reinforced material such as fiberglass. The upper and lower support surfaces may be covered with a water impervious finish such as a pigmented polyester resin coating (gel coat) or a two-part linear polyurethane finish to further protect the platform from the environment and provide a smooth attractive outer finish. The platform may include an inner core sandwiched between the upper and lower support surfaces. One or more crossbeams or stiffeners extending transversely across the platform may be included or embedded within the inner core to add additional support and rigidity to the platform. Since the stiffeners are embedded between the platform's upper and lower support surfaces, they are not exposed and do not create the type of resistance or drag that crossbeams extending below the platform create in conventional platform boat constructions. The inner core may also include a relatively lightweight filler material such as a foamed plastic or a thermoplastic material such as honeycomb thermoplastic to fill the space between the upper and lower support surfaces and the transversely extending stiffeners.
In one embodiment of the first aspect of the invention, the connectors include longitudinally extending rails each having a relatively flat upper surface bonded in abutting contact with a portion of the bottom of the platform using adhesive. Fasteners such as bolts, screws or nails are also secured through the connectors and corresponding portions of the lower support surface of the platform into the stiffeners in the inner core of the platform to fix the connectors to the platform. Each connector is also either directly secured to an upper portion of the corresponding hull or indirectly secured to the corresponding hull by attaching the connector to a hull riser extending upwardly from the corresponding hull.
In an alternative embodiment, the connectors include longitudinal beams extending downwardly from the bottom of the platform that are secured or mounted within mounting brackets. The beams are preferably integrally formed with the platform such that the outer surface of the beams is formed continuously with the lower support of the platform using a moldable material, preferably a fiber reinforced material such as fiberglass or fiberglass reinforced plastic (“FRP”). The beams may be integrally formed with the lower support by first positioning the inner cores of the beams to extend along the bottom of the inner core of the platform inner core and/or within a portion of the lower support of the platform. The inner cores of the beams may be made of high density foam, wood, plastic, metal or other durable material. The moldable material is then applied to the exposed surfaces of the inner cores of the beams and the surrounding area making up the lower support of the platform to encase the beams in position relative to the platform. The moldable material may in turn be covered with a water impervious finish such as a pigmented polyester resin coating (gel coat) or a two-part linear polyurethane finish to further protect the platform and beams from the environment and provide a smooth attractive outer finish. Alternatively, the beams are separately formed from the platform and bonded to the bottom of the platform using an adhesive such as a bonding composite, additional moldable materials such as fiberglass reinforced plastic, or via any other fastening means or materials. The beams are mounted within corresponding mounting brackets that are directly secured to an upper portion of the corresponding hull or indirectly secured to the corresponding hull by attaching the mounting bracket to a hull riser extending upwardly from the corresponding hull. The beams may be secured within the mounting brackets using bolts, screws, nails or other fastening means or materials.
A second aspect of the present invention is directed to a multi-hull platform boat having a platform with a relatively planar top surface and a wedge-shaped base extending from the top surface of the platform to the bottom of the hulls. The base is wedge-shaped such that it increases in height from the front to the rear of the boat. In this manner, the upper surface of the platform will sit relatively parallel with the water line when the boat is afloat and relatively stationary in calm water.
In one embodiment of the second aspect of the invention, the boat has longitudinally extending connectors that are wedge-shaped such that they increase in height from the front to the rear of the boat. Each connector is secured above a corresponding hull to the bottom of the platform as heretofore described in relation to the first aspect of the invention.
Additional aspects of the invention, together with the advantages and novel features appurtenant thereto, will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following, or may be learned from the practice of the invention. The objects and advantages of the invention may be realized and attained by means of the instrumentalities and combinations particularly pointed out in the appended claims.
Looking to
Looking to
Stiffeners 36a, 36b, 36c, 36d extending transversely across the width of inner core 32 from the left side edge to the right side edge of the inner core are positioned between filler sections 34a, 34b, 34c, 34d, 34e at various locations along the length of the boat. Specifically, for a platform having an overall length ranging from about 18 feet to 30 feet, a first filler section 34a extends from the front edge of inner core 32 a distance preferably ranging from fifteen inches to two feet or about 6% to 7% of the overall length of inner core 24. First stiffener 36a is positioned in abutting engagement with the rear edge of first filler section 34a and the front edge of the second filler section 34b. Second filler section 34b extends from the rear edge of first stiffener 36a a distance preferably ranging from 8 feet to 14 feet or about 46% to 47% of the overall length of inner core 32. Second stiffener 36b is positioned in abutting engagement with the rear edge of second filler section 34b and the front edge of the third filler section 34c. Third filler section 34c extends from the rear edge of second stiffener 36b a distance preferably ranging from 18 inches to 31 inches or about 8% to 9% of the overall length of inner core 32. Third stiffener 36c is positioned in abutting engagement with the rear edge of third filler section 34c and the front edge of fourth filler section 34d. Fourth filler section 34d extends from the rear edge of third stiffener 36c a distance preferably ranging from 5 feet to 9 feet or about 28% to 30% of the overall length of inner core 32. Fourth stiffener 36d is positioned in abutting engagement with the rear edge of fourth filler section 34d and front edge of the fifth filler section 34e. Fifth filler section 34e extends from the rear edge of stiffener 36d a distance preferably ranging from 9 inches to 15 inches or about 4% to 5% of the overall length of inner core 32 to the rear edge of inner core 32.
The length of stiffeners 36a, 36b, 36c, 36d is approximately equal to the width of filler sections 34a, 34b, 34c, 34d, 34e such that inner core 32 is of generally uniform width from the front to the rear, with a slightly inward taper at the front. Likewise, the height of stiffeners 36a, 36b, 36c, 36d is approximately equal to the height of filler sections 34a, 34b, 34c, 34d, 34e such that inner core 32 is in turn of generally uniform height from the front to the rear. However, it should be understood that stiffeners 36a, 36b, 36c, 36d could be shorter in length and/or height and the filler material could be positioned to fill any gaps. For a platform having a uniform height or thickness ranging from about 1 to 2.5 inches, the height or thickness of inner core 32 will range from about 0.5 to 1.5 inches or about 50% to 60% of platform 12.
Stiffeners 36a, 36b, 36c, 36d may be comprised of any relatively strong material capable of providing support to inner core 32 and shell 30. Suitable materials include wood, plastics, composite materials, metal and combinations thereof, with metal being preferred and aluminum being most preferred. As best depicted in
Looking to
Shell 30 is made of one or more layers of one or more moldable materials that, together with stiffeners 36a, 36b, 36c, 36d provide sufficient strength to support the seating, railing, captain's station and other elements positioned on top of platform 12, as well as the anticipated passengers on boat 10. “Moldable material” for purposes of the present invention means any material capable of being formed into a desired shape. In the preferred embodiment, the material is capable of forming a solid outer shell 30 of uniform thickness surrounding or encasing inner core 32. Acceptable moldable materials for purposes of this invention include composite materials, high density thermoplastics, high density thermosets, fiberglass reinforced plastics, fiber reinforced polymeric resins, fiberglass, and combinations thereof. These materials can be formed into the shell using techniques known in the art. For example, sheets of the material can be laminated in a form and cured around inner core 32 or the material can be introduced into a mold (such as via injection molding) and cured around inner core 32. In a preferred embodiment, composite materials are used to form the shell 30, preferably fiber reinforced polymeric resins, and most preferably fiberglass.
The thickness of shell 30 may vary depending on the material used to form it, but for a boat having a length ranging from about 18 to about 30 feet and a maximum width ranging from about 8 to about 10 feet, the shell preferably has a minimum thickness of at least 1 inch, preferably a thickness ranging from 1 to 2.5 inches. For a shell made from fiber-reinforced polymeric resins, the minimum thickness is at least 1 inch and preferably ranges from 1 to 2.5 inches. In addition, while shell 30 is of uniform thickness in the preferred embodiment depicted in the drawings, it is anticipated that the upper and lower support surfaces and/or the sides of the shell may be of different thicknesses.
Outer coating 28 may be any water impervious finish coating capable of creating a smooth and attractive appearance to the platform. Preferred coating materials include pigmented polyester resin coatings, also known as “gel coats,” and two-part polyurethane finishes as are known in the art for use on boat hulls, with two part-polyurethane finishes being preferred.
Platform 12 may be made utilizing an open-topped mold or form having a relatively flat bottom and peripheral sidewalls corresponding to the desired outer shape of the bottom surface and sides of platform 12. First, a two-part polyurethane finish is applied to the inner bottom and sidewalls of the mold to form the bottom and sides of outer coating 28. Layers or sheets of fiberglass are next positioned on top of the two-part polyurethane finish to form lower shell surface 33 and the sides of shell 30. Stiffeners 36a, 36b, 36c, 36d and filler section panels 34a, 34b, 34c, 34d, 34e are positioned side by side in abutting engagement on top of the lower shell surface 33 to form inner core 32. Fiberglass layers or sheets are then positioned over the top of the inner core to form upper shell surface 31 completely encasing inner core 32. Finally, a two-part polyurethane finish layer, or outer coating 28, is applied to upper shell surface 31. The two-part polyurethane finish and fiberglass resin are then permitted to fully cure before removing the finished platform from the mold.
Referring to
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For ease of reference, the pair of side rails 15a and 15b are depicted in
Referring to
Connectors 14a, 14b, 14c may be formed of any material having sufficient strength and rigidity to secure the platform to the hulls or hull risers. Connectors 14a, 14b, 14c preferably are made of a relatively water impervious, non-corrosive, and lightweight material, more preferably metal, and most preferably aluminum.
As best shown in
It should also be understood that the “base” of the multi-hull platform boat defined as that portion of the boat extending from the top of the platform to the bottom of the hulls can be wedge-shaped—increasing in height from the front to the rear—in other ways and regardless of whether the boat is constructed using a platform and longitudinal connectors as described heretofore or whether it is constructed in accordance with other designs. For example, boats constructed using traditional transversely extending crossbeams secured under the platform can be constructed with a wedge-shaped base by using cross-beams of increasing height from the front to the rear of the boat. In addition, a boat having a wedge-shaped base can also be constructed by using a wedge-shaped platform that increases in height from the front to the rear of the boat. Alternatively, a platform of uniform height can be installed on rear end risers that raise the platform near the rear of the boat. Furthermore, hulls that increase in height from the front to the rear of the boat can be utilized to create a wedge-shaped base. In all instances, the amount of increase in height will vary depending upon the length of the boat and weight differential from front to back. In a boat having a length ranging from 18 to 30 and a weight differential (when the motor is installed) of about 25% to 75% front weight to rear weight, the increase in height from the front to the rear of the boat will range from 0 to 12 inches and/or will define a slope of about 1.5° to 3.5°.
Referring to
The construction of v-shaped nose cone riser 18a and nose cone 22a are also depicted in detail in
Referring to
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Beams 115 may be formed of any material having sufficient strength and rigidity to secure platform 112 to the hull risers 116. Preferably, beams 115 have an inner core made of high density foam, plywood, plastic, metal or combinations thereof that is covered by or encased within an outer shell. This outer casing or shell is preferably formed of one or more moldable materials such as composite materials, high-density thermoplastics, high-density thermosets, fiber reinforced materials, fiberglass reinforced plastics, fiberglass, and combinations thereof as described in relation to the first exemplary embodiment. The outer shell of the beams may also be coated with a water impervious finish as heretofore described. While beams 115 depicted have a rectangular cross section, it is anticipated that other cross-sectional designs may be used, including but not limited to square, rectangular, trapezoidal, triangular or round.
For ease of reference, a pair of beams 115a and 115b and corresponding mounting brackets 142a, 142b are depicted in detail in
An integrally formed platform 112 may be constructed similarly to platform 12 of boat 10 in an open topped mold as discussed with regard to the first exemplary embodiment, wherein the lower shell surface of platform 112 faces up within the open top mold or form. The upper ends of the inner cores of beams 115 are placed in abutting contact with the bottom surface of the inner core 132 or within a layer of the lower support 133 of the platform. An adhesive, such as a bonding composite, may be applied between the upper ends of the inner cores of the beams and the lower surface of the platform to fix the inner cores of the beams in position. Suitable adhesives include bonding composites such as Illinois Tool Works Company's ITW Plexus “Fiberglass Fusion.” The exposed surfaces of the inner cores of the beams are then wrapped or laminated with fiberglass layers or sheets that also extend over the remainder of the bottom of the inner core of the platform to form the lower support 133 of the platform. In this manner, the fiberglass layers form a continuous outer shell extending along the bottom of platform 112 and surrounding beams 115 extending therefrom. Finally, a water impervious finish such as a pigmented polyester resin coating (gel coat) or a two-part polyurethane finish (identical to that used to form outer coat 28) may be applied as described in the first exemplary embodiment to both beams 115 and platform 112. The finish and fiberglass resin are permitted to fully cure before removing the finished platform from the mold.
Referring to
Beams 115 may be secured within the U-shaped channel using any suitable fasteners or materials, including nails, screws, or bolts, with bolts being most preferred. In one embodiment, openings are formed through the strap flanges and lower end of beams 115 along the length of the beams. Bolts are inserted through the openings to extend from an outer side of one flange through the beam to the outer side of the other flange in the pair and secured in position via nuts.
Each pair of mounting brackets 142a, 142b is configured such that the free ends of the base plates 170, 172, meaning the ends that do not include the upward extending flanges and corresponding U-shaped channel, extend in a direction away from the other mounting bracket in the pair. In this manner, the free ends of the base plates of each pair of mounting brackets extend along the outer edges of the mounting brackets in the pair above corresponding elongated flanges 148 of the hull risers 116. Mounting brackets 142 are secured in abutting contact with elongated flanges 148 of the hull risers via fasteners that extend through corresponding pre-formed openings in the base plates 170, 172 and elongated flanges 148. The fasteners utilized may be nails, screws, bolts or other fasteners known in the art, as well as combinations thereof, with bolts being preferred.
From the foregoing it will be seen that this invention is one well adapted to attain all ends and objectives herein-above set forth, together with the other advantages which are obvious and which are inherent to the invention.
Since many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matters herein set forth or shown in the accompanying drawings are to be interpreted as illustrative, and not in a limiting sense.
While specific embodiments have been shown and discussed, various modifications may of course be made, and the invention is not limited to the specific forms or arrangement of parts and steps described herein, except insofar as such limitations are included in the following claims. Further, it will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.
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Aug 29 2014 | COBALT BOATS, LLC | (assignment on the face of the patent) | / | |||
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