A twister assembly for use in connection with bundling one or more objects with a length of wire may cut, grip, eject, and twist the length of wire. The twister assembly includes a main shaft driven by a main shaft motor and a twister shaft driven by a twister motor. The main shaft may be operatively coupled to a gripping mechanism, which is operable between an open and a closed position, a cutting mechanism, and an ejector mechanism. The twister shaft may be operatively coupled to a twisting mechanism, where the twisting mechanism includes a plurality of gears configured to rotate a twister pinion. The twister pinion is further configured to engage the length of wire and twist a portion of the length of wire to form a knot. Related twister assemblies and methods are also provided.
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8. A twister assembly for use in connection with bundling one or more objects with a length of wire, the twister assembly comprising:
a main shaft driven by a main shaft motor and operatively coupled to:
a gripping mechanism operable between an open and a closed position, wherein the gripping mechanism is selectively configured to be in the open position during feed of the length of wire and, wherein, the gripping mechanism is selectively configured to be in the closed position during tensioning of the length of wire;
a cutting mechanism configured to cut the length of wire positioned within the twister assembly; and
an ejector mechanism configured to elect the length of wire from the twister assembly, wherein the ejector mechanism includes an ejector cam rotatably driven by the main shaft, the ejector cam being engageable with an ejector cam roller coupled to an ejector plate, rotation of the ejector cam actuating the ejector plate into engagement with the length of wire; and
a twister shaft driven by a twister motor and operatively coupled to a twisting mechanism, the twister motor being controllable independent from the main shaft motor, the twisting mechanism including a plurality of gears configured to rotate a twister pinion, the twister pinion engaging the length of wire and twisting a portion of the length of wire to form a knot.
10. A twister assembly for gripping, twisting, cutting, and ejecting a length of wire used in connection with bundling one or more objects, the twister assembly comprising:
a main shaft driven by a main shaft motor, the main shaft including a gripper cam, a cutter cam, and an ejector cam, wherein:
the gripper cam actuates a gripping mechanism operable between an open and a closed position, wherein the gripping mechanism is selectively configured to be in the open position during feed of the length of wire and, wherein, the gripping mechanism is selectively configured to be in the closed position during tensioning of the length of wire;
the cutter cam actuates a cutting mechanism configured to cut the length of wire positioned within the twister assembly; and
the ejector cam actuates an ejector mechanism configured to eject the length of wire from the twister assembly; and
a twister shaft driven by a twister motor, the twister motor being controllable independent of the main shaft motor, the twister shaft including a drive gear coupled thereto, wherein:
the drive gear actuates a twisting mechanism, the twisting mechanism including a plurality of idler gears driven by the drive gear, the plurality of idler gears configured to rotate a twister pinion engageable with the length of wire to twist a portion of the length of wire to form a knot.
1. A twister assembly for use in connection with bundling one or more objects with a length of wire, the twister assembly comprising:
a main shaft driven by a main shaft motor and operatively coupled to:
a gripping mechanism operable between an open and a closed position, wherein the gripping mechanism is selectively configured to be in the open position during feed of the length of wire and, wherein, the gripping mechanism is selectively configured to be in the closed position during tensioning of the length of wire, wherein the gripping mechanism includes a gripper cam rotatably driven by the main shaft, the gripper cam being engageable with a gripper cam roller coupled to a gripper shaft, rotation of the gripper cam activating a gripper lever coupled to the gripper shaft such that the gripper lever is moveable to the open position to allow the length of wire to pass through and to the closed position to grip the length of wire;
a cutting mechanism configured to cut the length of wire positioned within the twister assembly; and
an ejector mechanism configured to eject the length of wire from the twister assembly; and
a twister shaft driven by a twister motor and operatively coupled to a twisting mechanism, the twister motor being controllable independent from the main shaft motor, the twisting mechanism including a plurality of gears configured to rotate a twister pinion, the twister pinion engaging the length of wire and twisting a portion of the length of wire to form a knot.
2. A twister assembly for use in connection with bundling one or more objects with a length of wire, the twister assembly comprising:
a main shaft driven by a main shaft motor and operatively coupled to:
a gripping mechanism operable between an open and a closed position, wherein the gripping mechanism is selectively configured to be in the open position during feed of the length of wire and, wherein, the gripping mechanism is selectively configured to be in the closed position during tensioning of the length of wire;
a cutting mechanism configured to cut the length of wire positioned within the twister assembly; and
an ejector mechanism configured to elect the length of wire from the twister assembly; and
a twister shaft driven by a twister motor and operatively coupled to a twisting mechanism, the twister motor being controllable independent from the main shaft motor, the twisting mechanism including a plurality of gears configured to rotate a twister pinion, the twister pinion engaging the length of wire and twisting a portion of the length of wire to form a knot, wherein the plurality of gears includes:
a drive gear rotatably driven by the twister shaft;
a main shaft drive gear rotatably engageable with the drive gear and driven by the twister shaft;
a lower idler gear rotatably engageable with the main shaft drive gear; and
a pair of upper idler gears rotatably engageable with the lower idler gear and the twister pinion, such that rotation of the pair of upper idler gears actuates the twister pinion to form the knot.
7. A twister assembly for use in connection with bundling one or more objects with a length of wire, the twister assembly comprising:
a main shaft driven by a main shaft motor and operatively coupled to:
a gripping mechanism operable between an open and a closed position, wherein the gripping mechanism is selectively configured to be in the open position during feed of the length of wire and, wherein, the gripping mechanism is selectively configured to be in the closed position during tensioning of the length of wire, wherein the gripping mechanism includes a gripper cam rotatably driven by the main shaft, the gripper cam being engageable with a gripper cam roller coupled to a gripper shaft, rotation of the gripper cam activating a gripper lever coupled to the gripper shaft such that the gripper lever is moveable to the open position to allow the length of wire to pass through and to the closed position to grip the length of wire;
a cutting mechanism configured to cut the length of wire positioned within the twister assembly, wherein the cutting mechanism includes a cutter cam rotatably driven by the main shaft, the cutter cam being engageable with a cutter cam roller coupled to a rocker plate, rotation of the cutter cam actuating the rocker plate into engagement with the length of wire;
an ejector mechanism configured to elect the length of wire from the twister assembly; and
a twister shaft driven by a twister motor and operatively coupled to a twisting mechanism, the twister motor being controllable independent from the main shaft motor, the twisting mechanism including a plurality of gears configured to rotate a twister pinion, the twister pinion engaging the length of wire and twisting a portion of the length of wire to form a knot.
3. The twister assembly of
4. The twister assembly of
5. The twister assembly of
6. The twister assembly of
9. The twister assembly of
11. The twister assembly of
a main shaft drive gear rotatably engageable with the drive gear and driven by the twister shaft; and
the plurality of idler gears includes a lower idler gear rotatably engageable with the main shaft drive gear and a pair of upper idler gears rotatably engageable with the lower idler gear and the twister pinion, such that rotation of the pair of upper idler gears actuates the twister pinion to form the knot.
12. The twister assembly of
13. The twister assembly of
14. The twister assembly of
15. The twister assembly of
16. The twister assembly of
17. The twister assembly of
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This application claims the benefit under 35 U.S.C. §119(e) of U.S. Provisional Patent Application No. 61/671,034, filed Jul. 12, 2012, and U.S. Provisional Patent Application No. 61/818,368, filed May 1, 2013, and where these provisional applications are incorporated herein by reference in their entirety.
Technical Field
The present disclosure relates to wire-tying assemblies for bundling one or more objects and, more particularly, to twister assemblies for gripping, cutting, twisting, and ejecting a length of wire around a bundle of one or more objects.
Description of the Related Art
U.S. Pat. No. 6,584,891 ('891 patent) issued to Smith et al. teaches apparatuses and methods for wire-tying one or more objects and is incorporated herein by reference in its entirety. The '891 patent teaches a twister assembly that is operable by a single twister motor. More particularly, a main shaft of the single twister motor is mounted with multi-purpose cams and a drive gear, among others, that allows the twister assembly to guide, grip, twist, cut, and eject a length of wire used to bundle one or more objects.
This application is an improvement over U.S. Pat. No. 6,584,891. Embodiments described herein provide twister assemblies and methods for gripping, cutting, twisting, and ejecting a length of wire around a bundle of one or more objects, and methods to use the same. According to one embodiment, a twister assembly for use in connection with bundling one or more objects with a length of wire may be summarized as including: a main shaft driven by a main shaft motor and a twister shaft driven by a twister motor. The main shaft is operatively coupled to a gripping mechanism operable between an open and a closed position, wherein the gripping mechanism is selectively configured to be in the open position during feed of the length of wire and, wherein, the gripping mechanism is selectively configured to be in the closed position during tensioning of the length of wire; a cutting mechanism configured to cut the length of wire positioned within the twister assembly; and an ejector mechanism configured to eject the length of wire from the twister assembly. The twister shaft is operatively coupled to a twisting mechanism, the twister motor being controllable independent from the main shaft motor, the twisting mechanism including a plurality of gears configured to rotate a twister pinion, the twister pinion engaging the length of wire and twisting a portion of the length of wire to form a knot.
According to another embodiment, a twister assembly for gripping, twisting, cutting, and ejecting a length of wire used in connection with bundling one or more objects may be summarized as including: a main shaft driven by a main shaft motor, the main shaft including a gripper cam, a cutter cam, and an ejector cam; and a twister shaft driven by a twister motor. The gripper cam actuates a gripping mechanism operable between an open and a closed position, wherein the gripping mechanism is selectively configured to be in the open position during feed of the length of wire and, wherein, the gripping mechanism is selectively configured to be in the closed position during tensioning of the length of wire. The cutter cam actuates a cutting mechanism configured to cut the length of wire positioned within the twister assembly. The ejector cam actuates an ejector mechanism configured to eject the length of wire from the twister assembly. The twister motor is controllable independent of the main shaft motor and includes a drive gear coupled thereto. The drive gear actuates a twisting mechanism, the twisting mechanism including a plurality of idler gears driven by the drive gear, the plurality of idler gears configured to rotate a twister pinion engageable with the length of wire to twist a portion of the length of wire to form a knot.
According to yet another embodiment, a method for gripping, twisting, cutting, and ejecting a length of wire using a twister assembly having a main shaft and a twister shaft may be summarized as including: rotating the main shaft of the twister assembly to actuate a gripper cam, the actuation of the gripper cam activating a gripping mechanism to allow tensioning of the length of wire; rotating the twister shaft of the twister assembly to actuate a twisting mechanism, the twisting mechanism twisting a portion of the length of wire to tie a knot; rotating the main shaft of the twister assembly to actuate a cutter cam, the actuation of the cutter cam activating a cutting mechanism to cut the length of wire positioned within the twister assembly; and rotating the main shaft of the twister assembly to actuate an ejector cam, the actuation of the ejector cam activating an ejector mechanism to eject the length of wire from the twister assembly.
The following detailed description is directed toward twister assemblies for cutting, gripping, ejecting, and twisting the ends of a length of wire wrapped around a bundle of one or more objects positioned in a bundling station and methods to use the same. The following detailed description and corresponding figures are intended to provide an individual of ordinary skill in the art with enough information to enable that individual to make and use embodiments of the invention. Such an individual, however, having read this entire detailed description and reviewed the figures, will appreciate that modifications can be made to the illustrated and described embodiments, and/or elements removed therefrom, without deviating from the spirit of the invention. It is intended that all such modifications and deviations fall within the scope of the invention, to the extent they are within the scope of the associated claims.
Unless the context requires otherwise, throughout the specification and claims which follow, the word “comprise” and variations thereof, such as, “comprises” and “comprising” are to be construed in an open, inclusive sense, that is, as “including, but not limited to.”
Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, the appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the content clearly dictates otherwise. It should also be noted that the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
With reference to
With reference to
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With continued reference to
With reference to
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In use, as discussed earlier, prior to the feed cycle, the main shaft 29 rotates to the home position and activates the gripper cam 25, to move the gripper lever 45 into the open position. As best seen in
After tensioning of the length of wire 102 is complete, the twister motor 21 rotates the twister shaft 23 and activates the twisting subassembly 60 in order to tie a knot between the upper length of wire 104 and the lower length of wire 103. During the twisting operation, the rotation of the twister pinion 63 twists the upper and lower length of wires 104, 103 to form a knot. After the upper and lower length of wires 104, 103 are twisted to form one complete knot, the independently operated twister motor 21 may further twist the upper and lower length of wires 104, 103 to form an over-twist knot, which can include a further quarter turn. The independent operation of the twister motor 21 advantageously allows for controlling the number of twists that form the knot and also allows for an over-twisted knot, which relieves the stress in the knot, improves the knot integrity, and improves the ejection of the knot from the twister pinion 63.
After the twisting operation is completed, the rotation of the main shaft 29 rotates the cutter cam 28 to actuate the cutter cam roller 78, which rotates the right-hand and left-hand rocker arms 73, 75. The rotation of the right-hand and left-hand rocker arms 73, 75 allows the length of wire 102 to be sheared off between the first cutter insert 77 and the second cutter insert 72, and also moves the moving cover 12 away from the fixed cover 14.
After the length of wire 102 is sheared off, the rotation of the main shaft 29 rotates the ejector cam 26, which actuates the ejector cam roller 83. Actuating the ejector cam roller 83 raises the right-hand and left-hand ejector plates 81, 82, which pushes the length of wire 102 and the knot out of the twister pinion 63, lifting the length of wire 102 loop free from the twister assembly 30.
Moreover, the various embodiments described above can be combined to provide further embodiments. All of the U.S. patents, U.S. patent application publications, U.S. patent applications, foreign patents, foreign patent applications and non-patent publications referred to in this specification and/or listed in the Application Data Sheet are incorporated herein by reference, in their entirety. Aspects of the embodiments can be modified, if necessary to employ concepts of the various patents, applications and publications to provide yet further embodiments.
These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.
Robinson, Darrell, Smith, Donald, Doyle, David, Cozzutto, Lyndon, Jones, Philip Floyd
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Jul 12 2013 | Enterprises International, Inc. | (assignment on the face of the patent) | / | |||
Oct 01 2013 | ROBINSON, DARRELL | ENTERPRISES INTERNATIONAL, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 031373 | /0153 | |
Oct 01 2013 | COZZUTTO, LYNDON | ENTERPRISES INTERNATIONAL, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 031373 | /0153 | |
Oct 01 2013 | DOYLE, DAVID | ENTERPRISES INTERNATIONAL, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 031373 | /0153 | |
Oct 04 2013 | SMITH, DONALD | ENTERPRISES INTERNATIONAL, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 031373 | /0153 | |
Oct 04 2013 | JONES, PHILIP FLOYD | ENTERPRISES INTERNATIONAL, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 031373 | /0153 |
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