A system and method for measuring properties of a sample utilizing a variable integrated computation element (ICE) formed of one or more layers of film that is physically sensitive to an electrical field or a magnetic field applied through the material. The thickness of a layer, and hence the optical properties of the ICE, can be electrically or magnetically altered to adjust the ICE for a analysis of a particular property of the sample, or to calibrate the ICE or to adjust the ICE to compensate for alterations to the ICE resulting from environmental conditions. The film may be formed of electrostrictive materials, piezoelectric materials, magnetorestrictive materials, and/or piezomagnetic materials.
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9. An optical measurement system for measuring a property of a sample, the system comprising:
a light source to provide an illumination light to the sample;
a variable integrated computational element (ICE) to receive a sample light and yield a readout sample light;
a detector to provide a signal from a readout sample light; and
a controller to provide an adjustment signal to the variable ICE.
13. A method for measuring sample properties, the method comprising:
identifying a desired property of a sample to be measured;
applying an adjustment signal voltage to an integrated computational element (ICE) to alter the optical properties of the ICE;
providing an illumination light to a sample to yield a sample light;
interacting the sample light with the ICE; and
measuring a readout sample light from the ICE.
1. A variable integrated computational element (ICE) for optical measurement of a property of a sample, the ICE comprising:
a plurality of layers of a dielectric material;
a transparent electrode adjacent to the layers of dielectric material;
a second electrode adjacent to the layers of dielectric material, opposite to the transparent electrode; wherein
the dielectric material is strained in the presence of an electromagnetic field.
2. The variable ICE of
3. The variable ICE of
4. The variable ICE of
5. The variable ICE of
6. The variable ICE of
7. The variable ICE of
a second plurality of layers of a dielectric material adjacent to the transparent electrode; and
a second transparent electrode adjacent to the second layers of a dielectric material, opposite to the transparent electrode.
8. The variable ICE of
10. The optical measurement system of
11. The optical measurement system of
a transparent electrode adjacent to the layer of dielectric material;
a second electrode adjacent to the layer of dielectric material, opposite to the transparent electrode;
wherein the dielectric material is strained in the presence of an electromagnetic field.
12. The optical measurement system of
14. The method of
obtaining a value for an unknown sample property;
measuring an environmental property with a sensor;
measuring the sample property for a calibration set; and
providing a adjustment signal to the ICE upon the measurement of the
environmental property and the measurement of the calibration set.
15. The method of
16. The method of
17. The method of
18. The method of
19. The method of
20. The method of
21. The method of
22. The method of
deploying the ICE in a wellbore; and
measuring a property of a fluid within the wellbore utilizing the ICE.
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The present application is a U.S. National Stage patent application of International Patent Application No. PCT/US2013/059493, filed on Sep. 12, 2013, the benefit of which is claimed and the disclosure of which is incorporated herein by reference in its entirety.
1. Technical Field
Embodiments disclosed herein relate to the field of integrated computational elements (ICEs) for optical measurements of fluid samples. In particular, embodiments disclosed herein relate to the field of variable ICEs and methods of fabricating the same.
2. Description of Related Art
In the field of hydrocarbon exploration and extraction there is often the need to perform measurements of samples to determine their chemical composition and other measureable fluid properties. In many cases, methods and systems to perform optical measurements use a spectrally resolved optical element to analyze a sample light. Filters and other spectrally resolved optical devices in state-of-the-art technology are passive devices. Thus, state of the art spectrally resolved optical devices and components typically require continuous re-calibration procedures to correct for fabrication errors, and also to correct for expected drifts due to environmental wear. Furthermore, changing environmental conditions, particularly as experienced in downhole hydrocarbon wells, such as temperature, pressure, and humidity adversely affect the performance of a passive spectrally resolved optical element. Typically, a spectrally resolved optical element or filter includes a plurality of thin dielectric layers prone to contraction or expansion, according to different environmental conditions. The problem is exacerbated when the number of thin dielectric layers is large, such as 10, 20, 50, or even more layers.
Another drawback of conventional filters and other spectrally resolved optical devices is manufacturing repeatability. Indeed, under the most stringent manufacturing tolerances, variability exists in results that need to be considered. Variability adjustments include manufacturing a separate adjustment element especially designed for a particular unit, or introducing continuous calibration measurement steps in the measurement protocols. These approaches are either costly from the manufacturing point of view, or unnecessarily complicate measurement procedures, imposing a heavy load in computational resources, especially as can be applied in downhole hydrocarbon wells.
What is needed is a variable spectrally resolved device allowing real-time error adjustment and environmental adjustment, and a method for using the same in sample measurements.
Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like elements.
Embodiments disclosed herein provide a rugged and compact optical measurement system including an integrated computational element (ICE). State-of-the-art optical measurement techniques in hydrocarbon exploration and extraction typically cover a wide spectral range involved in the measurement, including the ultraviolet (UV, 10 nm-350 nm), the visible (VIS, 350 nm-770 nm) and near infrared (NIR, 770 nm-2500 nm) to the mid-infrared spectral regions and beyond (MIR, 2.5 μm-50 μm). To provide detailed compositional information of a sample, some embodiments may include a plurality of ICEs covering an entire optical spectrum of interest, including the UV, VIS, NIR, and MIR spectral regions.
In some embodiments, a variable ICE is used to correct in real time for fabrication errors or environmental adjustments of the measurement system. Thus, embodiments as disclosed herein significantly reduce the complexity of the system, simplifying alignment of different optical components, boosting reliability of the sensor's mechanical, electrical and electronic components, and reducing the number of moving parts.
Sample light 151 resulting from the interaction between illumination light 150 and sample 120 further interacts with a variable integrated computational element (ICE) 140. A readout sample light 160 resulting from the interaction between sample light 151 and variable ICE 140 is collected in detector 130. Detector 130 generates an output signal 132 based on readout sample light 160 which signal 132 correlates to a property of sample 120. Output signal 132 may be transmitted to an analysis unit 190 that analyzes output signal 132 in order to make a determination about one or more properties of sample 120. A controller 145 provides an electronic signal to modify the spectral properties of readout sample light 160 by adjusting the physical properties of variable ICE 140. In some embodiments, readout sample light 160 may include a portion of light transmitted through the multilayered structure in variable ICE 140. In some embodiments readout sample light 160 may include a portion of light reflected through the multilayered structure in variable ICE 140. Moreover, in some embodiments readout sample light 160 may include a portion of light transmitted or reflected from variable ICE 140.
In certain embodiments, controller 145 may be electronically coupled to one or both of light source 110 and detector 130. Thus, controller 145 may provide signals and retrieve data from light source 110 and/or from detector 130. In that regard, controller 145 may include a processor circuit 146 and a memory circuit 147. Processor circuit 146 may process data received from detector 130 and provide signals to light source 110 upon executing commands stored in memory circuit 147. Processor circuit 146 may also provide an electronic adjustment signal to variable ICE 140 in order to adjust readout sample light 160 according to a signal received from detector 130. Data received and computed by controller 145 may be temporally or permanently stored in memory circuit 147.
In some embodiments, controller 145 provides an adjustment signal to variable ICE 140 upon a signal provided by detector 130 during a calibration measurement. The adjustment signal may be used to correct variable ICE 140 during calibration. For example, signal 133 may be used to calibrate ICE 140. In some embodiments, controller 145 provides an adjustment signal to variable ICE 140 upon a signal provided by a sensor 170. Sensor 170 may be an environmental sensor, such as a temperature sensor, a pressure sensor, a humidity sensor, or a combination of the above. In some embodiments the adjustment signal provided to variable ICE 140 may adjust the spectral properties of readout sample light 160 according to physical properties of sample 120 measured by sensor 170. For example, a spectral region of interest in readout sample light 160 may depend on the density of sample 120. In this regard, an adjustment signal may be provided to variable ICE 140 in order to alter ICE 140 to measure a different property of sample of interest. Thus, ICE 140 may be configurable to function as a plurality of ICEs used in optical measurements.
Accordingly, the adjustment signal provided by controller 145 may be a voltage applied across a thickness in a multilayered film forming variable ICE 140. In some embodiments the adjustment signal may include a current made to flow through portions of variable ICE 140. In that regard, materials forming a multilayered film in variable ICE 140 may be physically sensitive to an electrical field or a magnetic field applied through the material. For example, in some embodiments variable ICE 140 includes a layer of a material that changes thickness as an electric field is applied in a direction perpendicular to the layer surface. In some embodiments, the layer of material may change thickness as a magnetic field is applied in a direction parallel to the layer surface. In embodiments where ICE 140 is configurable to function as a plurality of ICEs, voltages or currents correlating to a particular ICE configuration may be stored in memory circuit 147 so that ICE 140 may be quickly reconfigured to measure a particular property of sample 120.
Examples of materials that may be included in layers of variable ICE 140 include electrostrictive materials, piezoelectric materials, magnetorestrictive materials, and piezomagnetic materials. Electrostrictive materials include dielectric materials that suffer strain in the presence of an electric field. Some dielectrics exhibit high electrostrictive constants including; lead magnesium niobate (PMN) and lead magnesium niobate-lead titanate (PMN-PT) In some embodiments, select materials may have up to 0.1% thickness strain under the electric field produced by a 2 Volt differential. Piezoeletric materials, like lead zirconate titanate (PZT), have a select anisotropy, affected by electric field magnitude and direction. For example, a piezo-electric material layer may contract in the presence of an electric field normal to the layer surface, and expand when the electric field reverses direction. Magnetostrictive materials such as Terfenol-d may exhibit up to a 0.2% strain in the presence of a magnetic field of 2 kOe. Magnetostrictive materials may be bi-directionally sensitive to magnetic field magnitude and orientation. Piezomagnetic materials, like α Fe2O3, may be mechanically stressed in the presence of a magnetic field from mechanical stress or vice versa.
In some embodiments, optical measurement system 100 may be used to obtain values of a measurable property of sample 120 such as the concentration of an analyte of interest. An analyte of interest may be a hydrocarbon. In some embodiments, the measurable property may be an octane rating in a gasoline sample, or a GOR in a crude oil sample. Crude oil is a liquid containing a mixture of hydrocarbons forming oil, and dissolved gases such as methane CH4, carbon dioxide, CO2, and others. Hydrocarbons of interest in embodiments consistent with the present disclosure may be any one of the group including a C1 hydrocarbon molecule (e.g., methane), a C2 hydrocarbon molecule (e.g., ethanol), a C3 hydrocarbon molecule (e.g., propane), a C4 hydrocarbon molecule, a C5 hydrocarbon molecule, and a C6 hydrocarbon molecule (e.g., a hexane). The dissolved gases will form a gaseous phase at atmospheric conditions. Thus, when crude oil is released into the atmosphere it contains two main phases, a liquid phase which is the commonly known ‘oil,’ and a gas phase containing natural gas, including methane and other gases. Accordingly, the GOR of a downhole crude oil sample may indicate the value and potential use of a prospective reservoir.
By applying a voltage difference between electrodes 241-1 and 241-2, an electric field substantially perpendicular to the surface of multilayered variable ICE 140 may be formed. In
In some embodiments, an electrostrictive compensation approach may include multilayered variable ICE 140 having predominantly dielectric materials in layers 201. Applying an electric field to “squeeze” the layer stack to reduce multilayer thickness may compensate thermally induced expansion during operation of an optical measurement system (e.g., system 100, cf.
In some embodiments electrostrictive squeezing of variable ICE 140 substantially “blue shifts” the spectral properties of readout sample light 160. The shift will be a function of the layer thickness and a response function to the field as exemplified above with a ¼ wave filter in layer 201-i. The response function is an inherent property of the material (e.g., an electrostrictive constant, or a magnetostrictive constant). In some embodiments, different electric fields may be provided to different portions of variable ICE 140, thus refining the adjustment of spectral properties of readout sample light 160.
The spectroscopic response function for each layer 201 is thus controllable. In some embodiments, layers 201 may include piezoeletric materials such that the polarity and magnitude of the voltage may expand or contract the layer thickness depending on the polarity of the applied voltage. Thus, the spectral properties of readout sample light 160 may be blue shifted or red shifted, as desired. Magnetostrictive, piezoelectric, or piezomagnetic materials can be used in place of, or in combination with, electrostrictive materials in much the same way. One can also combine electrostrictive, magnetostrictive piezoelectric, or piezomagnetic materials in some embodiments of variable ICE 140.
Thus, variable ICE 140 may be controlled such that upon application of a first electric field, thickness L1 changes by a first strain proportion. Likewise, upon application of a second electric field, thickness L2 changes by a second strain proportion. In general, the first strain proportion and the second strain proportion may be different. In some embodiments, either one of the first strain proportion and the second strain proportion may be zero. Furthermore, in some embodiments the first strain proportion may be opposite in sign to the second strain proportion. That is, in some embodiments the first electric field and the second electric field may be such that the first portion of variable ICE 140 expands while the second portion of variable ICE 140 contracts, or vice versa. Thus, by changing the strain proportion in different portions of variable ICE 140 a first portion of the spectrum of readout sample light 160 may be blue shifted while a second portion of the spectrum of readout sample light 160 may be red shifted. For example, when a fabrication variance in variable ICE 140 is detected during a calibration procedure, the variance may be corrected by applying a blue shift in a first portion of the spectrum and applying a red shift in a second portion of the spectrum. Persons of skill in the art will appreciate that multiple electrodes and multiple electrically responsive layers 301 may be interleaved or alternated as desired to achieve the a desired optical result. In this regarded, each layer 301 may be bounded by an electrode in order to control layers individually.
A temperature change may induce changes in the refractive index of the dielectric materials included in a multilayered structure forming variable ICE 140. Also, temperature changes induce contracting and expanding strains in the multilayered structure forming variable ICE 140 as a function of the material's expansion coefficients. A change in spectral properties of readout sample light 161 induced by temperature variations may include refractive index changes and strain. Accordingly, in some embodiments, spectral shifts induced by refractive index changes are marginal in comparison to spectral shifts induced by strain. This will be described in more detail below, in relation to
In some embodiments, optical measurement system 100 may perform a calibration measurement to adjust variable ICE 140. In a calibration measurement, the response of system 100 is obtained for a set of know standard samples 120. For example, the set of known standard samples may have a gradation of an analyte concentration, which may be a measurable quantity for which variable ICE 140 is configured. The gradation of concentration values in the calibration samples may form a vector (y). Using optical measurement system 100 a set of signals (x) may be obtained from the calibration samples. Variable ICE 140 is designed such that analyte concentrations (y′) may be obtained using
y′=G·x+0 (1)
Where G is a pre-selected slope and O is a pre-selected offset value particular to a design of variable ICE 140. A qualifying measure of the performance of variable ICE 140 is obtained by comparing y′ with y, in the calibration samples. For example, a qualifying measure may be a standard error of calibration (SEC), which is the square root of the sum of squared differences between y and y′ for a number of calibration samples (p).
Table 1 below details thickness data (in nm, 1 nm=10−9 m) for the 13 layers in variable ICE 140 used in the spectral results depicted in
Table 1 shows that the SEC for the original design (no strain) is 0.446 units, using the original G and O values (cf. Eqs. (1) and (2)). As variable ICE 140 is modeled to expand (+0.2% strain) and contract (−0.2% strain), SEC values are calculated using Eqs. (1) and (2). Table 1 illustrates how the measurement performance of system 100 degrades under environmental stress when no re-calibration adjustments are performed. As shown in Table 1, the SEC increases to 2.09 and 2.25 units for the contracted (−0.2% strain) and expanded (+0.2%) cases, respectively.
Using electrostrictive, magnetostrictive piezoelectric, or piezomagnetic materials in variable ICE 140 as disclosed herein, performance degradation of optical measurement system 100 due to environmental strain may be compensated in real time. Accordingly, some embodiments of system 100 may implement a feedback loop in controller 145, whereby after a certain number of measurements or upon crossing a threshold measurement in sensor 130, a calibration step is carried out. In the calibration step a number of standard samples with known concentrations y are processed to obtain measured concentrations y′. A SEC value is calculated using Eqs. (1) and (2). When the SEC value departs from a minimum design value, controller 145 sends a correcting signal to variable ICE 140. The correcting signal may be a voltage to produce a contraction (negative strain) or an expansion (positive strain) on the multilayered stack in variable ICE 140. In some embodiments, the correcting signal may be a plurality of voltages provided to a plurality of portions in variable ICE 140. Further according to some embodiments, the correcting signal may be a current providing a magnetic field within the multilayered stack in variable ICE 140. A subsequent processing of calibration samples is performed, new measured concentrations y′ are obtained, and the SEC value calculated to ensure that the minimum design value is recovered.
TABLE 1
layer
−0.2%
Original
+0.2%
1
286.84
287.42
287.99
2
618.64
619.88
621.12
3
512.75
513.77
514.80
4
20.54
20.58
20.62
5
58.41
58.53
58.64
6
257.33
257.84
258.36
7
243.49
243.98
244.46
8
483.25
484.22
485.19
9
643.99
645.28
646.57
10
272.08
272.62
273.17
11
386.63
387.40
388.18
12
141.11
141.39
141.67
13
175.48
175.83
176.18
SEC
0.439
0.446
0.455
ΔA/B
1.604
1.568
1.524
SEC (orginal G and O)
2.089
0.446
2.246
Likewise, rather than correcting ICE 140 based on a feedback loop, ICE 140 may be adjusted, using electrostrictive, magnetostrictive piezoelectric, or piezomagnetic materials forming the layers of ICE 140, in order to alter ICE 140 in real time to measure a different property of a sample being analyzed. This is particularly useful in environments, such as downhole, where it is not feasible to physically substitute one ICE for another in order to measure a different property.
With particular reference to
Step 830 includes providing an illumination light to a sample. The illumination light source may be local to the sample or the illumination light may be transmitted to the sample via an optical fiber. Step 830 may include using the light source to provide the illumination light. In some embodiments, the illumination light in step 830 may be provided by environment light, such as the sun, room light, or any other natural source. The illumination light interacts with the sample to yield a sample light. The illumination light may be transmitted through a portion of the sample or reflected from a portion of the sample, or a combination of the two.
In step 840, the sample light is directed through the ICE to which the voltage or magnetic field has been applied. The resulting readout sample light can then be measured, such as illustrated in step 850. Based on the measured sample light, in step 860, a determination about a property of the sample can be made.
Method 800 may include one or more feedback loops, such as a calibration feedback loop or an environmental feedback loop which feedback may alter the voltage or magnetic field applied to the ICE. Such feedback loops are described above and illustrated more particularly in method 900.
With reference to
Step 930 includes collecting a readout sample light from the variable ICE and measuring the readout sample light with a detector. The readout sample light results from the interaction between the sample light and the variable ICE. Step 935 includes obtaining a value for an unknown sample property using a signal produced in the detector by the readout sample light. For example, step 935 may include using a detector signal ‘x’ to obtain a value ‘y’ for a measurable property of the sample, using Eq. (1) above. At this point, a determination about a property of the sample can be made where the optical characteristics of the variable ICE are within a desired threshold. To the extent the ICE requires calibration, step 940 may be performed. Likewise, to the extent the ICE is subject to undesired changes due to the environment in which the ICE is deployed, step 945 may be perfomed.
Accordingly, step 945 includes measuring an environmental property with a sensor. Step 945 may include measuring a temperature, a pressure, or other physical property of the measurement setup. For example, in some embodiments step 945 may include measuring humidity.
When the environmental property measured in step 945 is beyond a pre-selected threshold according to step 950, step 990 includes providing an adjustment signal to the variable ICE to alter the electric or magnetic field. The pre-selected threshold may be a change in temperature, a change in pressure, or a change in humidity in the environment, relative to a previous measurement. Thus, step 980 may include providing an electronic signal, such as a voltage or a current, to the variable ICE. Furthermore, in some embodiments step 980 may include providing two or more voltages to the variable ICE.
To the extent calibration is desired, step 940 includes measuring the sample property for a calibration set. Step 940 may include providing a calibration set having a plurality of standardized samples. For example, when the measurable property is an analyte concentration, the standardized samples may be a set of samples including a graduated and precisely known analyte concentration. Step 960 includes obtaining a quality value from the calibration measurements in step 940. Accordingly, step 960 may include obtaining a SEC value from the calibration measurements using Eqs. (1) and (2) above.
When the quality value obtained in step 960 is determined to be greater than a threshold in step 970, step 980 follows, as described in detail above. Accordingly, steps 940, 960, 970, and 980 may be performed in the optical measurement system with a periodicity that is lower than obtaining the value of the unknown sample property in step 935. In some embodiments, steps 940, 960, 970, and 980 may be performed upon determining in step 950 that an environmental property is greater than a threshold. For example, when a temperature or pressure measurement indicates a change in environmental conditions, a new calibration set may be desirable. When environmental conditions change, optical alignment of the system may be altered, or the variable ICE may be misaligned, or strained. In such situations, it may be desirable to re-calibrate the system and provide a adjustment signal to the variable ICE if necessary.
The sample may include liquids, solids or gases or a combination thereof and comprise hydrocarbons flowing from the formation and/or drilling fluids injected into the wellbore. In this regard, additional steps may include practicing the foregoing steps my deploying one or more components of the variable ICE system in a wellbore, either on a wireline or while drilling.
Embodiments described herein are exemplary only. One skilled in the art may recognize various alternative embodiments from those specifically disclosed. Those alternative embodiments are also intended to be within the scope of this disclosure. As such, the embodiments are limited only by the following claims.
Perkins, David L., Pelletier, Michael T., Gao, Li
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