A vehicle fuel cell apparatus includes a fuel cell stack configured to take in air as a reaction gas and a coolant through an air intake aperture area, and discharge temperature-raised air through air discharging aperture areas. An air suction duct, air discharge ducts, and air discharge fans take in air to the air suction duct. The air discharge ducts have air discharge ports in the vicinity of the air suction duct. The air suction duct is formed with first air intake ports opening at its upstream end portion, and second air intake ports opening at locations nearer to the air discharge ports of the air discharge ducts than the first air intake ports. The second air intake ports are provided with shutters. The arrangement provides a vehicle fuel cell apparatus having enhanced operability in situations involving low-temperature outside air, and allows for enhanced mountability to vehicles.
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6. An intake arrangement for warming up a fuel cell stack mounted on a vehicle having vehicle body panels enclosing a space, comprising:
a fuel cell stack disposed in the space and having an air intake aperture area and an air-discharging aperture area;
an air suction duct disposed in the space and connected to the air intake aperture area of the fuel cell stack for admitting air into the fuel cell stack through the air intake aperture area, the air suction duct having an upstream end portion and a downstream end portion connected to the air intake aperture area of the fuel cell stack, and lateral side panels between the upstream and downstream end portions; and
an air discharge duct disposed in the space and connected to the air-discharging aperture area of the fuel cell stack for discharging heated air from the fuel cell stack through the air-discharging aperture area,
the air discharge duct having at least one air discharge port oriented to direct at least a portion of the heated air discharged into the space,
the upstream end portion of the air suction duct including first intake ports oriented to admit ambient cooling air inside the air suction duct,
the lateral side panels including second intake ports opening to the space and oriented to admit the portion of the heated air that is directed by the air discharge port into the space inside the air suction duct,
the air suction duct having shutters provided at the second intake ports to open or close the second intake ports.
1. A vehicle fuel cell apparatus including a fuel cell stack disposed in a space enclosed by vehicle body panels, and configured to take in air as a reaction gas and a coolant through an air intake aperture area to an inside thereof, and discharge heated air through an air discharging aperture area to an outside thereof, an air suction duct connected to the air intake aperture area, wherein the air suction duct includes lateral side panels, an air discharge duct connected to the air discharging aperture area, and a fan configured to take in ambient cooling air to an inside of the air suction duct, the vehicle fuel cell apparatus comprising:
the air discharge duct having an air discharge port disposed in a vicinity of the air suction duct and configured to discharge at least a portion of the heated air into the space enclosed by the vehicle body panels;
the air suction duct being formed with a first air intake port set opening at an upstream end portion of the air suction duct, and a second air intake port set formed in at least one of the lateral side panels and opening at a location set nearer to the air discharge port than the first air intake port set, the first air intake port set being configured and arranged to admit the ambient cooling air to the inside of the air suction duct, the second air intake port set being configured and arranged to admit the heated air to the inside of the air suction duct; and
a shutter set provided at the second air intake port set to open or close the second air intake port set.
2. The vehicle fuel cell apparatus according to
3. The vehicle fuel cell apparatus according to
the second air intake port set is substantially vehicle-longitudinally rearward open.
4. The vehicle fuel cell apparatus according to
5. The vehicle fuel cell apparatus according to
7. The intake arrangement as claimed in
the air suction duct includes shutters provided at the first intake ports to open or close the first intake ports.
8. The intake arrangement as claimed in
the air suction duct includes a first duct portion, a second duct portion and a third duct portion, the first duct portion including the upstream end portion, the second duct portion including the lateral side panels, the third duct portion including the downstream end portion.
9. The intake arrangement as claimed in
the portion of the heated air that is directed by the air discharge port into the space passes through the space to the second intake ports.
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This application is a 35 U.S.C. 371 National Phase Entry Application from PCT/JP2013/061899, filed Apr. 23, 2013, which claims priority to Japanese Patent Application No. 2012-103114, filed Apr. 27, 2012, the disclosures of which are incorporated herein in their entirety by reference.
The present invention relates to a fuel cell apparatus for vehicles, and particularly, to a fuel cell apparatus for vehicles using air as a reaction gas and a coolant.
As an issue on fuel cell vehicles, there is the problem of undergoing a reduced startability at low temperatures. In cases of fuel cell vehicles parked outdoor in the night, or under low-temperature environments such as those in cold weather districts, fuel cells may have reduced power-generating performances, involving such cases as failing to feed necessary power when starting or running. In this regard, as a countermeasure, there has been proposed a method of warming a fuel cell stack, using a heater or an exhaust fan (for instance, refer to the patent literature 1 below). This method involves issues including increased power consumed by the heater, or increased numbers of parts such as those due to addition of the exhaust fan to be dedicated for the warming. Moreover, there has been proposed a method of using discharge gases of fuel cells for heating pieces of equipment to be warmed (for instance, refer to the patent literature 2 below). Besides them, there have been proposed warming methods using heat storage materials or catalyst combustion, or the like. However, all the proposals have been accompanied by problems such as complexity of the system being a fuel cell apparatus, and an increased number of components being the parts.
Patent Literature 1:
Japanese Patent Application Laying Open Publication No. 2010-234992
Patent Literature 2:
Japanese Patent Application Laying Open Publication No. 2009-140872
For this reason, the present invention has been devised in view of problems described, and it is an object thereof to provide a fuel cell apparatus for vehicles adapted for a fuel cell stack to have enhanced operability in situations involving low-temperature outside air, allowing for enhanced mountability to vehicles.
According to aspects of the present invention, there is a fuel cell apparatus for vehicles including a fuel cell stack disposed in a space enclosed by vehicle body panels, and configured to take in air as a reaction gas and a coolant through an air intake aperture area to an inside thereof, and discharge temperature-raised air through an air discharging aperture area to an outside thereof, an air suction duct connected to the air intake aperture area, an air discharge duct connected to the air discharging aperture area, and a fan configured to take in air to the air suction duct, characterized by the air discharge duct having an air discharge port thereof disposed in a vicinity of the air suction duct, the air suction duct being formed with a first air intake port set opening at an upstream end portion of the air suction duct, and a second air intake port set opening at a location set nearer to the air discharge port than the first air intake port set, and a shutter set provided at the second air intake port set to open or close the second air intake port set.
An aspect described is characterized in that the shutter set is set up to open when outside air has temperatures lower than a lower limit temperature of a range of temperatures affording for the fuel cell stack to operate as necessary.
An aspect described is characterized in that the fuel cell stack is mounted on a vehicle, with the air intake aperture area in a vehicle-longitudinally frontward oriented position, and the second air intake port set is substantially vehicle-longitudinally rearward open.
An aspect described is characterized in that the second air intake port set is arranged on both vehicle-transverse sides of the air suction duct.
An aspect described is characterized in that the first air intake port set is provided with a shutter set to open or close the first air intake port set.
According to the present invention, it is possible to implement a fuel cell apparatus for vehicles adapted for a fuel cell stack to have enhanced operability in situations involving low-temperature outside air, allowing for enhanced mountability to vehicles.
There will be described details of a fuel cell apparatus for vehicles according to an embodiment of the present invention, with reference to the drawings. This embodiment employs senses of longitudinal, transverse, and vertical directions of a vehicle defined by arrows in drawings, for the convenience in description.
As shown in
(Air Suction Duct)
As shown in
As shown in
As shown in
As shown in
(Fuel Cell Stacks)
The fuel cell stacks 3 have a configuration including unshown electrolyte films, hydrogen electrodes, air electrodes, and separators multi-layered to stack up. As shown in
(Air Discharge Ducts)
As shown in
(Operations and Effects of Fuel Cell Apparatus for Vehicles)
Description is now made of operations and effects of the fuel cell apparatus 1 for vehicles according to this embodiment. First, upon a startup of the fuel cell apparatus 1, hydrogen gas and air are introduced to the fuel cell apparatus 1. More specifically, as shown in
(Situations Needing Warm-Up)
Under a prescribed low-temperature environment, the shutter driver 213A is operated to close the shutters 213 at the first air intake ports 212. Concurrently with the operation of the shutter driver 213A, the shutter drivers 232D are operated for operations of the shutters 232C to open the second air intake ports 232A. Here, the prescribed low-temperature environment refers to a situation in which the outside air temperature is lower than a lower limit temperature in an adequate range of temperatures for the fuel cell stacks 3 to operate as needed.
In this situation, the air discharge fans 5 are driven to rotate, and hence as shown in
(Situations Needing No Warm-Up)
On the other hand, the shutter drivers 232D are operable to close the shutters 232C provided at the second air intake ports 232A, in situations needing no warm-up of the fuel cell stacks 3, that is, when having got higher than the lower limit of the range of adequate temperatures for the fuel cell stacks 3 to operate as needed. Such being the case, the second air intake ports 232A located near the air discharge ports 42 of the air discharge ducts 4 can be closed, to thereby prevent warm air from the air discharge ports 42 from being introduced into the air suction duct 2. In this situation, the first air intake ports 212 are open. It is noted that the hood parts 232B provided at the second air intake ports 232A are vehicle-longitudinally rearward open, whereby air streams when running, vicinal to the air suction duct 2, have reduced tendencies to directly inflow.
As shown in
As described, according to an embodiment of the invention, there is a fuel cell apparatus 1 for vehicles including a fuel cell stack 3 disposed in a space (as an engine room 104) enclosed by vehicle body panels involving an engine hood 101, side panels 101, and a dash panel 103, and configured to take in air as a reaction gas and a coolant through an air intake aperture area 31 to the inside, and discharge temperature-raised air through an air discharging aperture area 32 to the outside, an air suction duct 2 connected to the air intake aperture area 31, an air discharge duct 4 connected to the air discharging aperture area 32, and an air discharge fan 5 configured to take in air to the air suction duct 4, characterized in that the air discharge duct 4 has an air discharge port 42 thereof disposed in a vicinity of the air suction duct 2, the air suction duct 2 is formed with a set of first air intake ports 212 opening at an upstream end portion of the air suction duct 2, and a set of second air intake ports 232A opening at a set of locations nearer to the air discharge port 42 of the air suction duct 4 than the first air intake port set 212, and a set of shutters 232C is provided at the second air intake port set 232A to open or close the second air intake port set 232A.
According to this embodiment, it is possible to implement a fuel cell apparatus 1 for vehicles adapted for a fuel cell stack 3 to have enhanced operability in situations involving low-temperature outside air, allowing for enhanced mountability to a vehicle 100. Such being the case, the fuel cell apparatus 1 for vehicles according to this embodiment makes use of discharge air of the fuel cell stack 3 for warm-up, thereby avoiding the need of separate provision such as that of a heat source such as a heater, or a heat source making use of a heat producing reaction of a catalyst reaction. Moreover, the fuel cell apparatus 1 for vehicles according to this embodiment does not need a dedicate coolant line to be used for war-up, either. Such being the case, the fuel cell apparatus 1 for vehicles according to this embodiment allows for suppressed power consumption to be minimized as necessary. Further, the fuel cell apparatus 1 for vehicles according to this embodiment can solve problems such as increases in numbers of component parts, or complexity of the system.
The fuel cell apparatus 1 for vehicles according to this embodiment configured as described is operable in situations involving low-temperature outside air, to open the shutter set 232C provided at the second air intake port set 232A, permitting air (as discharge air) heated at the fuel cell stack 3 and released outside from the air discharge port 42 to be introduced into the air suction duct 2, thereby allowing for the fuel cell stack 3 to have temperatures raised to be optimal for operation. Moreover, this embodiment can control a proportion between amounts of air introduced to the first air intake port set 212 and the second air intake port set 232A, thereby allowing for a temperature condition of the fuel cell stack 3 to be always kept adequate.
The fuel cell apparatus 1 for vehicles according to this embodiment has the air suction duct 2 provided with the second air intake port set 232A, thereby permitting high-temperature discharge air to be introduced at the location set near the air discharge port 42, allowing for the fuel cell stack 3 to have temperatures raised to be optimal for operation within a shorter interval of time.
The fuel cell apparatus 1 for vehicles according to this embodiment permits discharge air (as air) released inside the engine room 104 to be suctioned straightly from the air discharge duct 4 into the air suction duct 2, without extending the air discharge duct 4 up to a vicinity of the air suction duct 2. Therefore, this fuel cell apparatus 1 for vehicles can reduce fluid resistances when suctioning air through the second air intake port set 232A, while implementing a simplified configuration allowing for enhanced mountability to the vehicle 100.
In the fuel cell apparatus 1 for vehicles according to this embodiment, hood parts 232B provided at second air intake ports 232A are provided to face vehicle-longitudinally rearward. Therefore, the fuel cell apparatus 1 for vehicles can prevent air streams when running from flowing into the second air intake ports 232A. This allows for the fuel cell stack 3 to have temperatures raised to be optimal for operation within a shorter interval of time. Moreover, the second air intake ports 232A are provided in lateral side panels 232 at both vehicle-transverse sides of a third duct portion 230, thereby permitting the second air intake ports 232A at both sides of the third duct portion 230 to take in air released from the fuel cell stack 3 to the periphery. Therefore, warmed air can be efficiently introduced through the second air intake ports 232A at both sides, allowing for the fuel cell stack 3 to have temperatures raised to be optimal for operation within a shorter interval of time.
Further, the fuel cell apparatus 1 for vehicles according to this embodiment is operable in situations involving low-temperature outside air, to close a set of shutters 213 provided at the first air intake port set 212, thereby increasing amounts of air introduced through the second air intake port set 232A into the fuel cell stack 3, allowing for the fuel cell stack 3 to have temperatures raised earlier to be optimal for operation.
This embodiment is characterized in that the shutter set 232C is set up to open when outside air has temperatures lower than a lower limit temperature of a range of temperatures affording for the fuel cell stack 3 to operate as necessary. Therefore, according to this embodiment, it is possible to introduce warm air in the engine room 104 when outside air has temperatures lower than the lower limit temperature of the range of temperatures affording for the fuel cell stack 3 to operate as necessary, thus allowing for the fuel cell stack 3 to operate as needed.
This embodiment is characterized in that the fuel cell stack is mounted on the vehicle, with the air intake aperture area 31 in a vehicle-longitudinally frontward oriented position, and the second air intake port set 232A is substantially vehicle-longitudinally rearward open. Therefore, according to this embodiment, it is possible to prevent air streams when running from entering the second air intake port set 232A when the vehicle 100 is running, allowing for the fuel cell stack 3 to have temperatures raised to be optimal for operation within a shorter interval of time.
This embodiment is characterized in that the second air intake port set is arranged on both vehicle-transverse sides of the air suction duct. This embodiment permits the second air intake ports 232A disposed at both vehicle-transverse sides of the air suction duct 2 to take in air released from the fuel cell stack 3 to peripheral spaces, allowing for the fuel cell stack 3 to have temperatures raised to be optimal for operation within a shorter interval of time.
This embodiment is characterized in that the first air intake port set 212 is provided with the shutter set 213 to open or close the first air intake port set 212. According to this embodiment, it is possible in situations involving low-temperature outside air, to close the shutter set 213 provided at the first air intake port set 212, thereby increasing amounts of air suctioned through the second air intake port set 232A into the fuel cell stack 3, allowing for the fuel cell stack 3 to have temperatures raised earlier to be optimal for operation.
Embodiments have been described, including discussions and drawings constituting part of the disclosure, which should not be construed as restrictive to the invention. There may be various substitute embodiments, examples, and application techniques made apparent to artisan from the disclosure.
For instance, in the embodiment described, discharge air released from the air discharge port 42 is introduced to the second air intake port set 232A via a space in the engine room 104, while there may be employed a configuration including a transfer path such as a hose for conducting discharge air from the air discharge port 42 to a vicinal position. It is noted that, in the embodiment described, the second air intake ports 232A are formed in an elongate shape in the lateral side panels 232 at both sides, respectively, while the second air intake ports 232A may have their locations for installation, shapes, or piece numbers changed as necessary, as a matter of course.
Moreover, the embodiment described has the air discharge fans 5 disposed downstream of the fuel cell stacks 3, which may well be substituted with a configuration including air discharge fans 5 disposed upstream of fuel cell stacks 3. Still more, the embodiment described has the paired downstream openings 235 provided downstream of the air suction duct 2, while the number of downstream openings 235 is variable as necessary. Yet more, the embodiment described includes the air suction duct 2 and the air discharge ducts 4, of which structures also are not restrictive to this invention.
Further, the embodiment described includes the downstream openings 235 having their aperture areas 235 arranged to make right angles with each other, while they are not limited to right angles.
Ikeya, Kengo, Matsumoto, Shiro, Davies, Damian Patrick, Grange, Nathan
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Apr 23 2013 | Suzuki Motor Corporation | (assignment on the face of the patent) | / | |||
Sep 01 2014 | MATSUMOTO, SHIRO | Suzuki Motor Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 034023 | /0056 | |
Sep 01 2014 | IKEYA, KENGO | Suzuki Motor Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 034023 | /0056 | |
Sep 01 2014 | DAVIES, DAMIAN PATRICK | Suzuki Motor Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 034023 | /0056 | |
Sep 01 2014 | GRANGE, NATHAN | Suzuki Motor Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 034023 | /0056 |
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