An object of the present invention is to provide a turbine external compartment, a frame for a turbine external compartment, and a method of constructing a frame for a turbine external compartment that can improve a flow of steam inside of the compartment and can enhance the rigidity of the compartment using a simple structure. A turbine external compartment according to the present invention is placed in a frame having a steel-plate reinforced concrete structure obtained by filling a space between a plurality of steel plates with concrete. The turbine external compartment includes a lower half part having a side plate part or an end plate part made of the steel plates that constitute the frame.
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1. A turbine external compartment that is placed in a frame having a steel-plate reinforced concrete structure obtained by filling a space between a plurality of steel plates with concrete, the turbine external compartment comprising:
a lower half part having a pair of side plates and a pair of end plates; and
an internal reinforcement rib having an upper part for supporting a turbine internal compartment,
wherein the internal reinforcement rib is provided between the pair of side plates,
wherein at least one of the pair of side plates and the pair of end plates are made of the steel plates of the frame, and
wherein the internal reinforcement rib is coupled to the pair of side plates.
2. The turbine external compartment according to
an adjustment member provided on the internal reinforcement rib, for adjusting a vertical position of the turbine internal compartment.
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1. Technical Field
The present invention relates to a turbine external compartment, a frame for a turbine external compartment, and a method of constructing a frame for a turbine external compartment.
2. Description of the Related Art
In a steam turbine power generation system, a high-pressure turbine, a low-pressure turbine, a generator, and the like are installed in a frame and are fixed thereto. The frame has, for example, a reinforced concrete structure or a steel-plate reinforced concrete structure obtained by filling the inside of a steel plate with concrete. Openings are provided in an upper part of the frame, and lower half parts of the apparatuses are housed in the openings, respectively.
Japanese Examined Patent Application, Publication No. S59-38402 discloses a technique of constructing a lower half part of a turbine low-pressure casing integrally with a frame having a reinforced concrete structure. Further, Japanese Patent No. 4358408 discloses a frame for a power generation facility in which a plurality of beams, each having a steel-plate reinforced concrete structure, are supported by a plurality of pillars each having a concrete structure.
Meanwhile, in the low-pressure turbine, steam is discharged into a condenser, and the inside of the compartment thereof is kept at a pressure equal to or less than an atmospheric pressure. Hence, the compartment is provided with a reinforcement structure to prevent a deformation.
The lower half part 50 has a steel-plate outer wall formed of, for example, a side plate part 52 and an end plate part 53. A T-rib 54 having a T-shape in cross section is provided as an external reinforcement structure along the side plate part 52 and the end plate part 53. Further, an internal reinforcement rib 57 and a stay bar 58 are provided as an internal reinforcement structure in the lower half part 50.
However, in recent years, along with an increase in the size of turbines, it is becoming difficult to secure rigidity necessary for a compartment using the external reinforcement structure and the internal reinforcement structure according to the related art. That is, in the case where the lower half part 50 of the external compartment is installed in the frame 80, the lower half part 50 of the external compartment is supported by the frame 80 by means of a foot 55 with the intermediation of a frame plate 82. The foot 55 is a horizontal member that is provided so as to protrude from the side plate part 52 and the end plate part 53 of the lower half part 50 of the external compartment.
At this time, as illustrated in
Further, the internal reinforcement rib 57 and the stay bar 58 as the internal reinforcement structure hinder a flow of steam inside of the compartment, and thus cause a pressure loss. Accordingly, steam guided to the condenser may stagnate, and the discharge performance of the low-pressure turbine may decrease.
The present invention, which has been made in view of the above-mentioned circumstances, has an object of providing a turbine external compartment, a frame for a turbine external compartment, and a method of constructing a frame for a turbine external compartment that can improve a flow of steam inside of the compartment and can enhance the rigidity of the compartment using a simple structure.
In order to solve the above-mentioned problems, a turbine external compartment, a frame for a turbine external compartment, and a method of constructing a frame for a turbine external compartment according to the present invention adopt the following solutions.
That is, a turbine external compartment according to a first aspect of the present invention is placed in a frame having a steel-plate reinforced concrete structure obtained by filling a space between a plurality of steel plates with concrete, the turbine external compartment includes a lower half part having a side plate part or an end plate part which includes the steel plates of the frame.
According to the turbine external compartment according to the first aspect of the present invention, the frame in which the turbine external compartment is placed has the steel-plate reinforced concrete structure obtained by filling the space between the plurality of steel plates with concrete, and the turbine external compartment includes the lower half part having the side plate part or the end plate part which includes the steel plates of the frame. Here, the side plate part or the end plate part of the turbine external compartment corresponds to, for example, the outer wall of the turbine external compartment, the side plate part may be a plate-like member parallel to the turbine axis direction, and the end plate part may be a plate-like member perpendicular to the turbine axis direction. Further, the side surfaces and the bottom surface of each beam portion of the frame are made of steel plates. Then, the side plate part or the end plate part of the turbine external compartment is used in common to the side plate of the beam portion of the frame, and thereby the frame doubles as a reinforcement member of the turbine external compartment. As a result, the reinforcement structure of the turbine external compartment can be reduced compared with the case where a turbine external compartment configured as an independent single structure is placed inside of the frame. Further, the frame has the steel-plate reinforced concrete structure, and hence formwork construction for concrete placement can be reduced compared with the case of a general reinforced concrete structure, so that the work period can be shortened.
The turbine external compartment according to the first aspect of the present invention may further include: a support member having an upper part that supports a turbine internal compartment; and an adjustment member provided on the support member, for adjusting a vertical position of the turbine internal compartment.
According to this configuration, the support member has the upper part that supports the turbine internal compartment, and the adjustment member is provided on the support member and thus can adjust the vertical position of the turbine internal compartment. The support member is connected to, for example, the side surface of the beam member of the frame. The turbine internal compartment is provided inside of the turbine external compartment. In general, the accuracy of dimension of the turbine external compartment having a steel-plate reinforced concrete structure is lower than the accuracy of dimension of the turbine internal compartment, and hence it is difficult to place the turbine internal compartment with high accuracy. On the other hand, as position adjustment is performed using the adjustment member, the turbine internal compartment can be placed with high accuracy.
Further, a frame for a turbine external compartment according to a second aspect of the present invention has a steel-plate reinforced concrete structure obtained by filling a space between a plurality of steel plates with concrete. The steel plates which are a side surface of a beam member of the frame are a side plate part or an end plate part, and the side plate part and the end plate part constitute a lower half part of the turbine external compartment.
In the frame for a turbine external compartment according to the second aspect of the present invention, the frame for a turbine external compartment has the steel-plate reinforced concrete structure obtained by filling the space between the plurality of steel plates with concrete. Then, the steel plates that each constitute the side surface of the beam member of the frame are the side plate part or the end plate part that constitutes a lower half part of the turbine external compartment, and thereby the frame doubles as a reinforcement member of the turbine external compartment. As a result, the reinforcement structure of the turbine external compartment can be reduced compared with the case where a turbine external compartment configured as an independent single structure is placed inside of the frame. Further, the frame has the steel-plate reinforced concrete structure, and hence formwork construction for concrete placement can be reduced compared with the case of a general reinforced concrete structure, so that the work period can be shortened.
Moreover, in a method of constructing a frame for a turbine external compartment according to a third aspect of the present invention, the frame has a steel-plate reinforced concrete structure obtained by filling a space between a plurality of steel plates with concrete, and the steel plates that each constitute a side surface of a beam member of the frame are a side plate part or an end plate part that constitutes a lower half part of the turbine external compartment. The method includes: constructing a first block and a second block, the first block including a first beam member having a side surface made of a steel plate, the second block including a second beam member having a side surface made of a steel plate, and a support member that is connected to the second beam member and has an upper part that supports a turbine internal compartment; and connecting the first block and the second block to each other.
In the method of constructing a frame for a turbine external compartment according to the third aspect of the present invention, the first block and the second block are first constructed at the time of constructing the frame for a turbine external compartment. The first block includes the first beam member that serves as the beam member of the frame, and the second block includes the second beam member that serves as the beam member of the frame, and the support member that is connected to the second beam member and has the upper part that supports the turbine internal compartment. Then, the first block and the second block are connected to each other, and thereby the frame for a turbine external compartment is configured. The frame for a turbine external compartment has the steel-plate reinforced concrete structure obtained by filling the space between the plurality of steel plates with concrete, and the steel plates that each constitute a side surface of the beam member are the side plate part or the end plate part that constitutes a lower half part of the turbine external compartment. For example, the first block and the second block are constructed in advance in a factory or the like, and are installed at the site. In this way, the accuracy of dimension of the turbine external compartment integrated with the beam members of the frame can be improved, and the construction period at the site can be shortened.
According to the present invention, it is possible to improve a flow of steam inside of the compartment and enhance the rigidity of the compartment using a simple structure.
Hereinafter, an embodiment of the present invention is described with reference to the drawings.
First, configurations of a frame and a turbine external compartment according to the embodiment of the present invention are described.
The frame according to the present embodiment includes beams and pillars that support the beams similarly to the frame 80 according to the related art illustrated in
The side surfaces and the bottom surface of each beam of the frame are made of steel plates. Then, as illustrated in
Further, beam portions in another direction orthogonal to the beam members in the one direction each include: a bottom surface part (not illustrated) similarly to the above; an end plate part 4 that constitutes one side surface of the beam; and a side surface part 16 that is opposed to the end plate part 4 and constitutes another side surface of the beam as illustrated in
Note that diaphragms 14 and studs 15 may be provided inside of each beam portion. The diaphragms 14 are plate-like members provided perpendicularly to the axis direction of the beam portion, and enhance the rigidity of the beam portion. The studs 15 are members such as bolts that are welded to the side plate part 3 and the end plate part 4 made of steel plates, and the steel plates and the concrete 13 are integrated with each other by providing the studs 15 inside of the beam member.
The outer wall of the side surface portion of the external compartment is formed of the side plate part 3 and the end plate part 4. Then, internal reinforcement ribs 5 and 8 and an internal reinforcement stay bar 9 are provided as an internal structure in the lower half part 1.
As described above, according to the present invention, the side plate part 3 and the end plate part 4 of the external compartment are used in common to the side plates of the beam portions of the frame, and hence the frame doubles as a reinforcement member of the external compartment. The frame has a steel-plate reinforced concrete structure, and thus can secure strength high enough to prevent deformation due to a difference in pressure between the inside and the outside of the external compartment. As illustrated in
Next, description is given of placement of a turbine internal compartment in the case of using the frame and the turbine external compartment according to the present invention.
A turbine internal compartment 70 houses a rotor therein, and is placed inside of the turbine external compartment. The main body of the internal compartment 70 is supported on the internal reinforcement rib 5 by means of a flange 72 provided on the outer wall of the internal compartment 70. The flange 72 is a horizontal member that is provided so as to protrude from the outer wall of the internal compartment 70 and is parallel to the turbine axis direction. The internal reinforcement rib 5 is a plate-like member that is coupled to two side plate parts 3 and is provided therebetween. The internal reinforcement rib 5 reinforces the external compartment from the inside thereof, to thereby prevent deformation due to a difference in pressure between the inside and the outside thereof, and an upper part of the internal reinforcement rib 5 supports the internal compartment 70. An adjuster 6 is placed at the upper end of the internal reinforcement rib 5.
As illustrated in
Further, in the structure according to the related art, if the internal compartment 70 is put on the internal reinforcement rib 57, because a clearance is provided between the lower half part 50 and the beam side surfaces 80a and 80b of the frame 80 as illustrated in
Still further, according to the related art, the internal compartment 70 is positioned on the basis of the external compartment having a flexible structure. In contrast, according to the present invention, because the external compartment hardly deforms even under the application of a vacuum load, the internal compartment 70 is positioned on the basis of the frame having a rigid structure with the intermediation of the internal reinforcement rib 5. As a result, the present invention can improve the positioning accuracy of the internal compartment.
Note that the constructing accuracy of the frame having a steel reinforced concrete structure is inferior to the constructing accuracy of the internal compartment 70, and hence the present invention requires position adjustment using the adjuster 6. The adjuster 6 is placed only below the flange 72 provided on the outer wall of the internal compartment 70. The adjuster 6 is described with reference to
The adjuster 6 includes, for example, a rectangular parallelepiped support member 21, a rectangular parallelepiped vertically movable member 22, and bolts 23. The support member 21 is placed on the internal reinforcement rib 21, and bolt holes through which the bolts 23 respectively penetrate are formed in the support member 21. An end part of each bolt 23 is fixed to the vertically movable member 22. Then, the position of the vertically movable member 22 can be moved up and down by tightening and loosening the bolts 23. The flange 72 of the internal compartment 70 is put on the vertically movable member 22, whereby the adjuster 6 can adjust the position of the internal compartment 70 in the vertical direction.
According to the present invention, almost no thermal expansion due to a rise in temperature during operation occurs in the external compartment. In contrast, thermal expansion in the axis direction occurs in the rotor in the internal compartment 70. Hence, a difference in thermal expansion between the external compartment and the rotor in the internal compartment 70 becomes larger in the turbine axis direction, resulting in difficulty in clearance management. According to the related art, a positioning key 56 for positioning provided in the middle of the internal reinforcement rib 57 is used for the internal compartment 70. In contrast, according to the present invention, because it is necessary to thermally expand the internal compartment 70 in order to reduce an influence of a difference in thermal expansion in the axis direction between the external compartment and the rotor in the internal compartment 70, a positioning key for positioning of the internal compartment 70 is not provided. That is, according to the present invention, in principle, the internal reinforcement rib 5 and the internal compartment 70 do not come into contact with each other.
Next, a method of constructing the frame and the turbine external compartment according to the present invention is described.
According to the present invention, the frame 80 has a steel reinforced concrete structure rather than a general reinforced concrete structure, and hence formwork construction for concrete pouring is not necessary. As a result, the work period of a turbine building including the frame can be shortened. Further, because the frame and the lower half part of the turbine external compartment are integrated with each other, the outer wall of the lower half part is constructed by constructing the frame. Hence, a step of constructing the lower half part at the site can be reduced.
According to the present invention, as illustrated in
Then, the steel blocks BL1, BL2, and BL3 are carried from the factory to the site, and are placed at the site (Step S1). At this time, as illustrated in
After that, concrete is poured into between the steel plates of the steel blocks BL1, BL2, and BL3 at the site (Step S2). Then, after the concrete pouring, the lower half part of the internal compartment is installed in the external compartment (Step S3). Note that positioning adjustment is performed using the adjuster 6, in order to secure the installation accuracy of the internal compartment.
Meanwhile, the frame having a reinforced concrete structure according to the related art is constructed through such steps as illustrated in
That is, first, scaffolding is set up by scaffolding construction, and formworks are then constructed (Step S11). Then, reinforcing bars are arranged in the formworks (Step S12). After that, concrete is poured into the formworks in which the reinforcing bars are arranged (Step S13). Lastly, the formworks are removed after the elapse of a curing period during which the concrete hardens (Step S14). Through the steps described above, the frame having a reinforced concrete structure according to the related art is constructed.
Then, the lower half part 50 of the external compartment is installed in an opening in an upper part of the completed frame (Step S15). Next, the lower half part of the internal compartment 70 is installed in the lower half part 50 of the external compartment (Step S16).
In contrast to the above-mentioned constructing method according to the related art, according to the present invention, the steel blocks BL1, BL2, and BL3 are first constructed in the factory, and thereby the construction period at the site can be shortened. Further, the constructing accuracy of the frame can be improved by constructing in the factory. Note that, if installation of the steel blocks BL1, BL2, and BL3 at the site can be simplified, scaffolding construction necessary for formwork construction can also be omitted.
Further, because the frame according to the present invention has a steel-plate reinforced concrete structure rather than a general reinforced concrete structure, reinforcing bar arrangement at the site is not necessary. Further, the waiting time that is required for concrete hardening from concrete pouring to formwork removal can be reduced. Accordingly, the present invention can shorten the work period compared with the related art.
Still further, according to the present invention, the frame and the outer wall of the external compartment are used in common, and hence no clearance exists between the frame and the outer wall of the external compartment. Accordingly, in the case where the size of the external compartment is assumed to be the same between the related art and the present invention, the size of the frame according to the present invention is smaller, so that the amount of poured concrete can be reduced. Further, the frame having a reinforced concrete structure according to the related art requires cover concrete in order to sufficiently cover the reinforcing bars. In contrast, according to the present invention, such cover concrete can be reduced, and hence the amount of poured concrete can also be reduced.
Then, according to the present invention, like the steel block BL2, the beam members and the internal reinforcement members are integrated with each other, and the integrated structure is installed at the site. Hence, like the frame having a reinforced concrete structure according to the related art, a step of separately installing the external compartment is not necessary.
As described above, in recent years, along with an increase in the size of turbines, it is becoming difficult to secure the rigidity necessary for a compartment. Under the circumstances, according to the present invention, the outer wall of the turbine external compartment and the side surface parts of the beams of the frame having a steel-plate reinforced concrete structure are used in common. As a result, the external reinforcement of the external compartment is not necessary, an increase in size of the external reinforcement of the external compartment, which is required by the related art, is not necessary, and the external compartment can be efficiently reinforced. Further, the reinforcement structure inside of the external compartment can be reduced, and hence the discharge performance from the inside of the external compartment to the condenser can be improved compared with the related art.
Further, according to the method of constructing the frame and the turbine external compartment, the beam members of the frame are integrated with the outer wall of the external compartment and the internal reinforcement members. Hence, installation of the external compartment at the site is not necessary, and the construction period at the site can be shortened. Further, the steel blocks in which the frame and the external compartment are integrated with each other are constructed in the factory, and hence the accuracy of dimension of the external compartment can be improved.
Note that
Further, description is given above of the method of constructing the frame and the turbine external compartment according to the present invention with the use of the steel blocks, but the present invention is not limited to this example. For example, a steel frame and a turbine external compartment may be constructed separately from each other, and the external compartment may be inserted into the frame without any clearance, and thereby the outer wall of the external compartment and the side plate parts or the end plate parts of the frame may be integrated with each other. Even in this case, similar to the frame and the turbine external compartment described above, a flow of steam inside of the compartment can be improved, and the rigidity of the compartment can be enhanced using a simple structure.
Kondo, Makoto, Nakazawa, Tamiaki
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