A control switch for operating a machine, the control switch including a housing that includes a gripping region for an operator, and a detecting device for detecting an operator. The control switch further includes a safety circuit for activating the control switch when an operator is detected, and deactivating the control switch when the operator is not detected. The safety circuit includes a detecting device that includes at least one sensor operable to detect in a near field an operator's hand holding the control switch in the gripping region. The detecting device includes at least one additional sensor which detects a use of the control switch.
|
11. A crane assembly comprising:
a crane operable to travel and further operable to lift/lower; and
a control switch for operating the crane, the control switch comprising:
a housing which has a gripping region for an operator, a detecting device for detecting an operator, and a safety circuit for activating the control switch when an operator is detected;
wherein the detecting device comprises a plurality of sensors which detect in respective near fields an operator's hand holding the control switch in the gripping region, and wherein a first electrode of a first sensor of the plurality of sensors is arranged in a region of an underside of the housing, wherein the underside of the housing is opposite an upperside of the housing, and wherein operating elements are arranged on the upperside of the housing; and
wherein the safety circuit comprises a monitoring circuit and a logic circuit, wherein both the monitoring circuit and the logic circuit are responsive to each of the plurality of sensors, wherein the safety circuit transmits an activation signal if each of the plurality of sensors detects an operator, as determined by the logic circuit and verified by the monitoring circuit, and wherein the activation signal is only transmitted when signals received by the logic circuit and the monitoring circuit correspond.
1. A crane assembly comprising:
a crane operable to travel and further operable to lift/lower; and
a control switch for operating the crane, wherein the control switch comprises:
a housing, which has a gripping region for an operator, a detecting device for detecting an operator, and a safety circuit for activating the control switch when an operator is detected;
wherein the detecting device comprises a first sensor which detects in a near field an operator's hand holding the control switch in the gripping region, and wherein the detecting device comprises a second sensor which detects a use of the control switch, and wherein a first electrode of the first sensor is arranged in a region of an underside of the housing, wherein the underside of the housing is opposite an upperside of the housing, and wherein operating elements are arranged on the upperside of the housing; and
wherein the safety circuit comprises a monitoring circuit and a logic circuit, wherein both the monitoring circuit and the logic circuit are responsive to the first sensor and the second sensor, wherein the safety circuit transmits an activation signal if the first sensor and the second sensor each detect an operator or detect a use of the control switch, respectively, as determined by the logic circuit and verified by the monitoring circuit, and wherein the activation signal is only transmitted when signals received by the logic circuit and the monitoring circuit correspond.
2. The crane assembly as claimed in
3. The crane assembly as claimed in
4. The crane assembly as claimed in
5. The crane assembly as claimed in
6. The crane assembly as claimed in
7. The crane assembly as claimed in
8. The crane assembly as claimed in
9. The crane assembly as claimed in
10. The crane assembly as claimed in
12. The crane assembly as claimed in
13. The crane assembly as claimed in
14. The crane assembly as claimed in
15. The crane assembly as claimed in
16. The crane assembly as claimed in
17. The crane assembly as claimed in
18. The crane assembly as claimed in
19. The crane assembly as claimed in
20. The crane assembly as claimed in
|
The present application claims the priority benefits of International Patent Application No. PCT/EP2014/070151, filed on Sep. 22, 2014, which claims priority of DE 10 2013 110 681.1, filed on Sep. 26, 2013, which are hereby incorporated herein by reference in their entirety.
German laid-open document DE 10 2009 051 819 A1 discloses a pendant switch for a crane, the operating elements of which can be activated and deactivated by means of a safety circuit. The safety circuit comprises an RFID reading device, which is arranged in the pendant switch, and an RFID transponder which is worn in the form of an armband by an operating person authorised to operate the crane. The RFID reading device has a signal strength with a small range of about 20 cm to 30 cm. The safety circuit ensures that the operating elements of the pendant switch are only activated and thus the crane also only remains operable for as long as an authorised operating person is located in sufficient proximity to the control switch, i.e. the RFID transponder is in the receiving range of the RFID reading device. As soon as the operating person or his RFID transponder becomes too far removed from the receiving range of the RFID reading device, the operating elements of the pendant switch are deactivated by means of the safety circuit.
Moreover, the web page (www.hbc-radiomatic.com) of HBC-radiomatic GmbH describes under the product name “radiomatic pilot” a wireless control switch for a crane which comprises a micro joystick and an inclination sensor as operating elements. Arranged on the micro joystick is a so-called dead-man's button which has to be pressed by a thumb in order to be able to operate the micro joystick. This is intended to prevent crane functions from being triggered unintentionally. The inclination sensor in the control switch is activated by a release button, which is pressed by an index finger, on the underside of the control switch. As soon as the release button is released, the inclination sensor is deactivated. Lifting or lowering movements and travel movements of a crane trolley can be initiated by means of the inclination sensor.
Furthermore, German laid-open document DE 199 21 349 A1 discloses a dead-man's control for a circular saw. The circular saw comprises a trimming table which can be moved by means of a feed drive. The feed drive can be controlled by means of a rotary handle. In order to prevent the feed drive from running inadvertently or without supervision, the dead-man's control is provided in the form of a capacitive, inductive, mechanical and/or electrical sensor in the region of the rotary handle. This ensures that when an operating person contacts the rotary handle the presence of the operating person is detected, which triggers a release of the feed drive by means of the dead-man's control.
The invention relates to a control switch for operating a machine, in particular a remote control for a crane with a safety circuit coupled to a detecting device, where the control is activated by the safety circuit when an operator is detected by the detecting device.
The invention provides a control switch for operating a crane, in particular a wireless, portable and manually operable remote control, which control switch comprises an improved safety circuit for activating and deactivating the control switch.
This object is achieved by a control switch for operating a crane, in particular a wireless, portable and manually operable remote control.
In accordance with the invention, in the case of a control switch for operating a crane, in particular a wireless, portable and manually operable remote control, comprising a detecting device, by means of which an operator can be detected, and a housing, which has a gripping region for an operator, and a safety circuit, by means of which the control switch can be activated when an operator is detected and can be deactivated when an operator is not detected, an improvement is achieved by virtue of the fact that the detecting device comprises at least one sensor which detects in a near field an operator's hand holding the control switch in the gripping region, and the detecting device comprises at least one further sensor which detects a use of the control switch. As a result, it is possible in an ergonomically advantageous manner to dispense with the use of so-called dead-man's buttons. The at least two sensors together with the safety circuit assume the dead-man's function and continuously detect the presence of the operator's hand in the gripping region of the housing of the control switch or a use of the control switch. This results in an improvement in ergonomic terms because the operator does not actively have to operate a dead-man's button. Moreover, inadvertent interruptions during operation are avoided because the activation of the control switch does not depend upon a dead-man's button being permanently held down, but merely depends on the fact that an operating person is holding the control switch in his hand. Also, the operation of the control switch does not change or is not restricted with respect to known models because the operator is not able to notice the sensors. Furthermore, these sensors are robust and therefore suitable for operating a crane. The use of two sensors increases the probability that only one hand of the operator or one operator using the controller effects the activation.
In terms of the invention, hand-detection could also be effected indirectly in conjunction with a radio solution and a transponder which is located on the hand or body and is to be detected.
Provision may be made that the at least one sensor and the further sensor are connected to a logic circuit which transmits an activation signal to the safety circuit if the near field sensor and the further sensor each detect an operator or detect a use of the control switch. This increases safety in relation to the detection and function of the sensors.
Provision may be made that the near field extends, starting from the gripping region, a maximum of 3 mm, preferably a maximum of 2 mm. This reliably ensures that an unintended operation of the control switch cannot take place. The desired dead-man's function is also achieved by virtue of this very close range.
Provision may be made that the at least one first sensor is arranged in the interior of a housing of the control switch such that an operator's hand holding the control switch can be detected by the sensor. This ensures reliable detection of the operator's hand. The sensors are thus also integrated in the housing and are not noticed by the user and do not hinder the user when operating the control switch.
In order to increase detection reliability and the avoidance of incorrect detection as a result of the control switch being placed down on an object, provision is made that arranged in the interior of the housing is at least one further sensor which is formed as a near-field sensor, acceleration sensor, optical sensor or inclination sensor. The control switch is then activated only if, in addition to the detection by the capacitive sensor, a detection is also effected by the other sensor.
Provision may be made that the second sensor is formed as a near-field sensor and the first sensor and the second sensor are arranged in the housing at a spaced interval with respect to one another. The spacing increases the probability that only one of the operator's hands effects the activation.
Provision may be made that a second near-field sensor and a third near-field sensor are arranged in the interior of the housing of the control switch such that an operator's hand holding the control switch can be detected by the second sensor or the third sensor in addition to the first sensor. Therefore, the control switch can also be placed on an object without an activation being effected.
Provision may be made that the at least one first near-field sensor is a capacitive sensor or a radio sensor.
Provision may be made that the first, second and third sensors are formed as capacitive sensors, each comprise a first, second and third electrode, the first electrode, the second electrode and the third electrode are arranged in the housing at a spaced interval, preferably orthogonally in different spatial planes, with respect to one another. The spacing and optionally the spatial arrangement of the electrodes increases the probability that only one of the operator's hands effects the activation.
In conjunction with a cuboid housing of the control switch, it is advantageous that the first electrode is arranged in the region of an underside of the housing, the second electrode is arranged in the region of a left longitudinal side of the housing and the third electrode is arranged in the region of a right longitudinal side of the housing. This permits both right- and left-handed operation.
In order to actuate the safety circuit, provision may be made that the near-field sensor and the further sensor are connected to a logic circuit which transmits an activation signal to the safety circuit if the near-field sensor and the further sensor each detect an operator.
Alternatively, in order to actuate the safety circuit, provision may be made that the first, second and third sensors are connected to a logic circuit which transmits an activation signal to the safety circuit if the first sensor and one of the second and third sensors each detect an operator.
The present invention will be explained in greater detail hereinafter with reference to an exemplified embodiment illustrated in the drawing, in which:
In addition, a safety circuit 7 illustrated in
In the present exemplified embodiment, the sensors 8, 9 and 10 are formed as contact-sensitive capacitive sensors which each comprise a flat, plate-shaped and rectangular electrode 8a, 9a and 10a which, as seen in the longitudinal direction L of the housing 2, are arranged in the centre and thus in the gripping region 2f of an operator's hand 13 gripping the control switch 1. The electrodes 8a, 9a and 10a are plate-shaped or rod-shaped. The first electrode 8a is oriented with its longitudinal extension in the longitudinal direction L of the housing 2 and is arranged on the underside 2b of the housing 2 and thus lies opposite the metacarpus of an operator's hand gripping the control switch 1. Typically, when the control switch 1 is being operated it rests with its underside 2b in the palm of the operator's hand. In the event that the control switch 1 is held in the hand of a right-handed person, the ball of the thumb of his hand lies externally on the right longitudinal side 2d of the control switch 1. The second electrode 9b is arranged internally on the right longitudinal side 2d and is oriented with its longitudinal extension in the longitudinal direction L of the housing 2. The second electrode 9b thus lies opposite the ball of the thumb. The third electrode 10a is arranged, opposite the second electrode 9b, internally on the left longitudinal side 2c of the housing 2 and is likewise oriented with its longitudinal extension in the longitudinal direction L of the housing 2. When a hand is closed, the fingers lie only slightly or not at all from the outside on the left longitudinal side 2c, so that they do not lie opposite the third sensor 10. The third sensor 10 is thus used if the control switch 1 is held by a left-handed person because then the ball of the thumb lies on the left longitudinal side 2c.
The rectangular electrodes 8a, 9a and 10a are produced from a conductive material, preferably copper or a copper alloy. The capacity required for the electrodes 8a, 9a and 10a depends inter alia upon the size and the position of the electrodes 8a, 9a and 10a in the housing 2, the material of the housing 2 and the electrodes 8a, 9a and 10a. Instead of the plate-shaped or rod-shaped configuration of the electrodes 8a, 9a and 10a, it is also feasible to vapour-deposit them internally onto the housing. In this case, the electrodes 8a, 9a and 10a of the sensors 8, 9 and 10 are designed and arranged within the housing 2 of the control switch 1 in such a manner that any contact on the external side of the housing 2 of the control switch 1 by the sensors 8, 9 and 10 without any direct contact to the electrodes 8a, 9a and 10a thereof results in a detectable change in capacity and thus also in the detection of a hand lying thereon. In this case, it is not significant whether the hand has contact directly with the housing or the operator is wearing a glove. In order to be able to output a corresponding output signal when a hand is detected, the sensors 8, 9 and 10 cooperate with a detection circuit 8b, 9b and 10b (see
The sensors 8, 9 and 10 cooperate with the safety circuit 7 in order to activate and deactivate the control switch 1 in the manner of a dead-man's control. For this purpose, the detection circuits 8b, 9b and 10b are connected to the safety circuit 7 via first, second and third signal lines 8c, 9c and 10. In
Since the sensors 8, 9 and 10 can detect not only contact by hand but also contact by any material, both electrically conductive and dielectric material, it is necessary to preclude a situation where the control switch 1 is activated by merely lying on e.g. a workbench. Therefore, the first electrode 8a is arranged offset by approximately 90 degrees with respect to the second or third electrode 9a, 10a, so that they do not lie in a common plane of the housing 2 of the control switch 1.
An exemplary embodiment of the present invention is described with reference to a radio-operated control switch 1. It is also fundamentally feasible to use the invention in an infrared-operated control switch or other wireless methods for data transmission. Of course, it is alternatively also possible for the control switch 1 to be formed as a conventional pendant control switch and for the control signals to be transmitted via a control line which connects the pendant control switch to the crane. Independently thereof, the present invention permits operation of machines in general, in the event that control switches are used. The sensors 8, 9 and 10 can also be formed as an acceleration sensor, as an optical sensor or as an inclination sensor. These sensors can be arranged at any locations in or on the housing 2 of the control switch 1. From a safety point of view, a combination of different sensor technologies would be preferable, e.g. a capacitive first sensor 8 with only one further inclination sensor which are connected to one another over two channels via an AND gate. Alternatively, the lateral electrodes 9a and 10a are replaced by portions of EMC-seals which consist substantially of an elastic carrier and an electrically conductive wire mesh. The electrodes 8a, 9a and 10a can also be vapour-deposited or adhered electrodes. These portions then assume in each case the function of a capacitive sensor. Furthermore, in the present exemplified embodiment the near-field sensor is described as a capacitive sensor having an electrode. The near-field sensor can also be formed as a radio sensor having an antenna which is then arranged in the housing in place of the electrode. An RF sensor or radio sensor consists generally of an antenna and an RF module which are both arranged in the housing of the control switch and typically adjacent one another. The RF module has a transmitter with which electrical signals are converted into electromagnetic waves and are transmitted via the antenna. There are also RF modules which can transmit and receive (transceivers). The antenna dimensions are adapted to the frequency of the electromagnetic waves to be transmitted or received or to the wavelength thereof. Arranged in the region of the operator's hand is then a transponder, in particular an RFID transponder, which is then detected. Furthermore, the near-field sensor can also be formed as an IR transmitting diode and an IR receiving diode which are then arranged in the housing in place of the electrodes or radio sensors. In one embodiment, the IR transmitting diode and the IR receiving diode are arranged opposite one another in the manner of a light barrier, so that the IR light path is interrupted by the operator's hand in order to produce the required signal “gripping region held”. Alternatively, so-called reflex light barriers can be used: IR transmitters and IR receivers are not arranged opposite one another but rather next to one another. The operator's hand reflects the IR light as it approaches, so that in this case the signal “gripping region held” is produced if the receiver receives the reflected IR light. Base units of the so-called Body-Com-Technology by the company Microchip Technology can also be used as near-field sensors. The Body-Com-Technology uses a bidirectional communication between a base unit which is installed in the housing of the switch and a mobile detection chip which is carried around by the operator on his body or clothing. The signals to be transmitted are transmitted and received capacitively by the base unit and the detection chip, wherein the human body serves as a communication channel. This technology implicitly detects an operator's hand if the communication channel is established. In terms of the invention, this is also understood to include hand-detection. Instead of the Body-Com-Technology, the operator can also carry an RFID transponder close to his thumb.
Krebs, Wolfgang, Persico, Giuliano, Elspass, Stefan
Patent | Priority | Assignee | Title |
D868708, | Feb 22 2018 | NBB Holding AG | Remote control |
D868709, | Feb 22 2018 | NBB Holding AG | Remote control |
D868710, | Feb 22 2018 | NBB Holding AG | Remote control |
D869405, | Feb 22 2018 | NBB Holding AG | Remote control |
Patent | Priority | Assignee | Title |
8350672, | Mar 18 2006 | KONECRANES GLOBAL CORPORATION | Method and system for wirelessly transmitting control commands for a controller for lifting gear |
20040011154, | |||
20090009358, | |||
20090126115, | |||
20090243909, | |||
20100231384, | |||
20110025345, | |||
20120287350, | |||
DE102006012471, | |||
DE102009051819, | |||
DE102009057935, | |||
DE8215903, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Sep 22 2014 | Terex MHPS GmbH | (assignment on the face of the patent) | / | |||
Mar 07 2016 | PERSICO, GIULIANO | Terex MHPS GmbH | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 037988 | /0851 | |
Mar 07 2016 | KREBS, WOLFGANG | Terex MHPS GmbH | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 037988 | /0851 | |
Mar 07 2016 | ELSPASS, STEFAN | Terex MHPS GmbH | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 037988 | /0851 | |
Apr 29 2016 | Terex MHPS GmbH | Terex MHPS IP Management GmbH | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 038788 | /0035 | |
Aug 29 2016 | Terex MHPS IP Management GmbH | Terex MHPS GmbH | MERGER AND CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 043659 | /0229 | |
Aug 29 2016 | Terex MHPS GmbH | Terex MHPS GmbH | MERGER AND CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 043659 | /0229 | |
Dec 07 2017 | Terex MHPS GmbH | Demag Cranes & Components GmbH | CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 046162 | /0643 | |
Apr 25 2018 | Demag Cranes & Components GmbH | KONECRANES GLOBAL CORPORATION | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 046460 | /0274 |
Date | Maintenance Fee Events |
Mar 22 2021 | M1551: Payment of Maintenance Fee, 4th Year, Large Entity. |
Date | Maintenance Schedule |
Oct 03 2020 | 4 years fee payment window open |
Apr 03 2021 | 6 months grace period start (w surcharge) |
Oct 03 2021 | patent expiry (for year 4) |
Oct 03 2023 | 2 years to revive unintentionally abandoned end. (for year 4) |
Oct 03 2024 | 8 years fee payment window open |
Apr 03 2025 | 6 months grace period start (w surcharge) |
Oct 03 2025 | patent expiry (for year 8) |
Oct 03 2027 | 2 years to revive unintentionally abandoned end. (for year 8) |
Oct 03 2028 | 12 years fee payment window open |
Apr 03 2029 | 6 months grace period start (w surcharge) |
Oct 03 2029 | patent expiry (for year 12) |
Oct 03 2031 | 2 years to revive unintentionally abandoned end. (for year 12) |