Provided is a method of fabricating a semiconductor package. The method includes providing a substrate including a plurality of semiconductor chips; forming a mold layer covering the semiconductor chips; forming a first shielding layer on the mold layer; cutting the mold layer and the first shielding layer to form trenches between the semiconductor chips; and forming a second shielding layer to fill the trenches.
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17. A method of fabricating a semiconductor package, comprising:
providing a substrate including a plurality of semiconductor chips;
forming a mold layer covering the semiconductor chips;
forming a first shielding layer on the mold layer;
sequentially removing portions of the first shielding layer and portions of the mold layer to expose ground patterns on the substrate under the removed portions of the mold layer; and
forming a second shielding layer to electrically connect the ground patterns and the first shielding layer.
1. A method of fabricating a semiconductor package, comprising:
providing a substrate including a plurality of semiconductor chips;
forming a mold layer covering the semiconductor chips;
forming a first shielding layer on the mold layer;
cutting the mold layer and the first shielding layer to form trenches between the semiconductor chips; and
forming a second shielding layer to fill the trenches and electrically connect conductive patterns at bottoms of the trenches,
wherein the forming of the first shielding layer on the mold layer is performed at the same time as the forming of the mold layer.
2. The method of
3. The method of
4. The method of
injecting a conductive paste into the trenches; and
curing the conductive paste.
5. The method of
providing a mold to cover the plurality of semiconductor chips;
attaching a shielding film to an inner surface of the mold; and
injecting a molding material in the mold to form the mold layer and the first shielding layer at the same time.
6. The method of
7. The method of
8. The method of
10. The method of
11. The method of
12. The method of
13. The method of
14. The method of
15. The method of
16. The method of
18. The method of
19. The method of
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This U.S. non-provisional patent application claims priority under 35 U.S.C. §119 to Korean Patent Application No. 10-2015-0033255, filed on Mar. 10, 2015, in the Korean Intellectual Property Office, the entire contents of which are hereby incorporated by reference.
Embodiments relate to a semiconductor package and a method of fabricating the same, and in particular, to a semiconductor package using a shielding film and a method of fabricating the same.
As the mobile market expands, research on electromagnetic waves in electronic devices are actively conducted. To overcome an electromagnetic interference (EMI) problem, a metal enclosure has been applied to a module and a set of modules; however, technical issues (such as electromagnetic noise or malfunction) caused by the EMI may occur at semiconductor packages provided in the metal enclosure. This may lead to deterioration in reliability of an electronic device. Furthermore, interest in a relation between electromagnetic waves and human health has increased.
An embodiment includes a method including providing a substrate including a plurality of semiconductor chips; forming a mold layer covering the semiconductor chips; forming a first shielding layer on the mold layer; cutting the mold layer and the first shielding layer to form trenches between the semiconductor chips; and forming a second shielding layer to fill the trenches.
An embodiment includes a method including providing a substrate including a plurality of semiconductor chips; forming a mold layer covering the semiconductor chips; forming a first shielding layer on the mold layer; removing portions of the mold layer and portions of the first shielding layer to expose ground patterns on the substrate under the removed portions of the mold layer; and electrically connecting a second shielding layer between the ground pattern and the first shielding layer.
Embodiments will be more clearly understood from the following brief description taken in conjunction with the accompanying drawings. The accompanying drawings represent non-limiting examples as described herein.
Embodiments will now be described more fully with reference to the accompanying drawings, in which particular embodiments are shown. Embodiments may, however, take many different forms and should not be construed as being limited to the particular embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the embodiments to those of ordinary skill in the art.
The drawings are intended to illustrate the general characteristics of methods, structure and/or materials utilized in particular embodiments and to supplement the written description provided below. These drawings may not, however, be to scale and may not precisely reflect the precise structural or performance characteristics of any given embodiment, and should not be interpreted as defining or limiting the range of values or properties encompassed by example embodiments. For example, the relative thicknesses and positioning of molecules, layers, regions and/or structural elements may be reduced or exaggerated for clarity. Furthermore, the drawings may be illustrated in an idealized manner. However, aspects of the embodiments may depart from an idealized form due to manufacturing tolerances and procedures. The term substantially may be used to encompass such variations.
The use of similar or identical reference numbers in the various drawings is intended to indicate the presence of a similar or identical element or feature, and thus their description will be omitted.
It will be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present. Like numbers indicate like elements throughout. As used herein the term “and/or” includes any and all combinations of one or more of the associated listed items. Other words used to describe the relationship between elements or layers should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” “on” versus “directly on”).
It will be understood that, although the terms “first”, “second”, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of example embodiments.
Spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the exemplary term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments. As used herein, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises”, “comprising”, “includes” and/or “including,” if used herein, specify the presence of stated features, integers, steps, operations, elements and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the embodiments belong. It will be further understood that terms, such as those defined in commonly-used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Referring to
The semiconductor chip 120 may be disposed on the substrate 100. For example, the semiconductor chip 120 may be mounted on the substrate 100 in a wire bonding, flip-chip bonding, or other manner. The semiconductor chip 120 may be a logic chip, a memory chip, another type of chip, or a combination thereof. The mold layer 140 may be disposed to cover the semiconductor chip 120 and may have a top surface 140a and a side surface 140b. The mold layer 140 may include an insulating material, such as an insulating polymer material (e.g., epoxy molding compound (EMC)).
The shielding layer 160 may include a first shielding layer 162 covering the top surface 140a of the mold layer 140 and a second shielding layer 164 covering the side surface 140b of the mold layer 140. The first shielding layer 162 may include a film or tape. The first shielding layer 162 may include at least one of, for example, copper (Cu), nickel (Ni), silver (Ag), gold (Au), platinum (Pt), cobalt (Co), titanium (Ti), chromium (Cr), zirconium (Zr), molybdenum (Mo), tungsten (W), ruthenium (Ru), hafnium (Hf), or rhenium (Re). Since the first shielding layer 162 is provided in the form of the film or tape, it is possible to reduce a thickness d1 of the first shielding layer 162. For example, the thickness d1 of the first shielding layer 162 may range from about 5 μm to about 60 μm. By changing the thickness d1 of the first shielding layer 162, it is possible to control a thickness d3 of the semiconductor package 1. The second shielding layer 164 may be provided on the substrate 100 and along the edge of the substrate 100. The second shielding layer 164 may be electrically connected to the ground pattern 102 on the substrate 100. The second shielding layer 164 may include at least one of, for example, copper (Cu), nickel (Ni), silver (Ag), gold (Au), platinum (Pt), cobalt (Co), titanium (Ti), chromium (Cr), zirconium (Zr), molybdenum (Mo), tungsten (W), ruthenium (Ru), hafnium (Hf), or rhenium (Re). An electromagnetic wave may be blocked by the second shielding layer 164 and the ground pattern 102.
The shielding layer 160 may protect electronic devices sensitive to electromagnetic interference from being affected by an electromagnetic wave. Furthermore, since the shielding layer 160 is formed of a conductive material, the semiconductor package 1 can have an improved heat dissipation property.
Referring to
Referring to
Referring to
Referring to
Referring to
According to the afore-described method of fabricating the semiconductor package 1, the shielding film may be formed on the strip type of the substrate 100 provided with the semiconductor chips 120, by a single attaching process. The process is performed on the substrate 100 in the strip state, and this makes it possible to more easily load and unload the substrate 100 and simplify the fabrication process. Furthermore, the second shielding layer 164 may be formed on the strip type of the substrate 100 provided with the outer terminals 105 (e.g., solder balls), and thus, it is possible to reduce a chance of or prevent a short circuit from being formed between the second shielding layer 164 and the outer terminal 105. In addition, since the second shielding layer 164 is formed on the strip type of the substrate 100, it is possible to perform the process without new equipment (i.e., cost-effectively).
Referring to
Referring to
Referring to
Referring to
The subsequent process may be performed in the same manner as that described with reference to
Referring to
The semiconductor chips 220 may be disposed on the substrate 200. For example, the semiconductor chip 220 may be mounted on the substrate 200 in a wire bonding, flip-chip bonding, or other manner. The semiconductor chip 220 may be a logic chip, a memory chip, another type of chip, or a combination thereof. The mold layer 240 may be disposed to cover the semiconductor chip 220 and may have a top surface 240a and a side surface 240b. The mold layer 240 may include an insulating material, such as an insulating polymer material (e.g., epoxy molding compound (EMC)).
The shielding layer 260 may include a first shielding layer 262 covering the top surface 240a of the mold layer 240 and a second shielding layer 264 covering the side surface 240b of the mold layer 240. The first shielding layer 262 may be provided in the form of a film or tape. For example, the first shielding layer 262 may include at least one of, for example, copper (Cu), nickel (Ni), silver (Ag), gold (Au), platinum (Pt), cobalt (Co), titanium (Ti), chromium (Cr), zirconium (Zr), molybdenum (Mo), tungsten (W), ruthenium (Ru), hafnium (Hf) or rhenium (Re). The first shielding layer 262 may have a thickness d1 ranging from about 5 μm to about 60 μm. Since the first shielding layer 262 is provided in the form of the film or tape, it is possible to reduce a thickness d1 of the first shielding layer 262. By changing the thickness d1 of the first shielding layer 262, it is possible to control a thickness d3 of the semiconductor package 2. The second shielding layer 264 may be disposed on the ground portion 200b of the substrate 200. The second shielding layer 264 may be disposed on the ground portion 200b and may be electrically connected to the ground pattern 202. Second shielding layer 264 may include at least one of, for example, copper (Cu), nickel (Ni), silver (Ag), gold (Au), platinum (Pt), cobalt (Co), titanium (Ti), chromium (Cr), zirconium (Zr), molybdenum (Mo), tungsten (W), ruthenium (Ru), hafnium (Hf), or rhenium (Re). An electromagnetic wave may be blocked by the second shielding layer 264 and the ground pattern 202.
Referring to
Referring to
Referring to
Referring to
Referring to
According to the afore-described method of fabricating the semiconductor package 2, the shielding layer may be formed on the strip type of the substrate 200 provided with the semiconductor chips 220, by a single attaching process. The process is performed on the substrate 200 in the strip state, and this makes it possible to more easily load and unload the substrate 200 and simplify the fabrication process. Furthermore, the second shielding layer 264 may be formed on the strip type of the substrate 200 provided with the outer terminals 205 (e.g., solder balls), and thus, it is possible to reduce a chance of or prevent a short circuit from being formed between the second shielding layer 264 and the outer terminal 205. In addition, since the second shielding layer 264 is formed on the strip type of the substrate 200, it is possible to perform the process without new equipment (i.e., cost-effectively).
The semiconductor package according to some embodiments may be used in an electronic system. For example, the semiconductor package according to an embodiment may be provided in the form of a memory device. Referring to
The electronic system 1300 may be realized as a mobile system, a personal computer, an industrial computer, a logic system, or the like configured to perform various functions. For example, the mobile system may be one of a personal digital assistant (PDA), a portable computer, a web tablet, a wireless phone, a mobile phone, a laptop computer, a digital music system, and an information transmit/receive system. When the electronic system 1300 is configured to perform wireless communication, the electronic system 1300 may be used in a communication interface protocol of a communication system such as CDMA, GSM, NADC, E-TDMA, WCDMA, CDMA2000, Wi-Fi, Muni Wi-Fi, Bluetooth, DECT, Wireless USB, Flash-OFDM, IEEE 802.20, GPRS, iBurst, WiBro, WiMAX, WiMAX-Advanced, UMTS-TDD, HSPA, EVDO, LTE-Advanced, MMDS, and so forth.
The semiconductor package may be provided in the form of a memory card. Referring to
According to some embodiments, a shielding film may be attached to a substrate in a strip state, and this makes it possible to simplify a fabrication process.
According to other embodiments, a shielding layer may be formed to have a film or tape shape and thereby have a thin thickness.
Embodiments provide a semiconductor package, in which a shielding film attached to a substrate in a strip state is provided, and a method of fabricating the same.
Some embodiments include a method of fabricating a semiconductor package may include forming multiple semiconductor chips on a substrate, forming a mold layer to cover the semiconductor chips, forming a first shielding layer on the mold layer, cutting the mold layer and the first shielding layer to form trenches between the semiconductor chips, forming a second shielding layer to fill the trenches, and cutting the second shielding layer and the substrate to separate the semiconductor chips from each other.
In some embodiments, the forming of the first shielding layer may include attaching a shielding film on the mold layer.
In some embodiments, the forming of the second shielding layer may include injecting a conductive paste into the trenches using a screen printing method, and curing the conductive paste.
In some embodiments, the forming of the first shielding layer may be performed at the same time as the forming of the mold layer.
In some embodiments, the forming of the mold layer and the first shielding layer may include providing a mold to cover the semiconductor chips, attaching a shielding film to an inner surface of the mold, and injecting a molding material in the mold to form the mold layer and the first shielding layer at the same time.
In some embodiments, the trenches may be formed to expose a top surface of the substrate.
In some embodiments, the substrate may include multiple ground patterns, and the cutting of the mold layer and the first shielding layer may be performed to expose the ground pattern through the trenches.
In some embodiments, the second shielding layer may be electrically connected to the ground patterns, thereby being grounded.
In some embodiments, when viewed in a plan view, the ground patterns that are formed to enclose each of the semiconductor chips.
In some embodiments, the cutting of the mold layer may include recessing a top portion of the substrate.
In some embodiments, the cutting of the mold layer may be performed to expose a ground pattern provided on a ground portion of the substrate, and the second shielding layer may be electrically connected to the ground pattern, thereby being grounded.
In some embodiments, the substrate may include a mounting portion, on which the semiconductor chips are provided, and a ground portion having a recessed profile. A top surface of the mounting portion of the substrate may be positioned at a higher level than that of the ground portion of the substrate.
In some embodiments, the first shielding layer may be formed to have a thickness ranging from about 5 μm to about 10 μm.
In some embodiments, the semiconductor package may include a ball grid array structure or a land grid array structure.
In some embodiments, at least one of the first and second shielding layers includes at least one of copper (Cu), nickel (Ni), silver (Ag), gold (Au), platinum (Pt), cobalt (Co), titanium (Ti), chromium (Cr), zirconium (Zr), molybdenum (Mo), tungsten (W), ruthenium (Ru), hafnium (Hf), or rhenium (Re).
While embodiments have been particularly shown and described, it will be understood by one of ordinary skill in the art that variations in form and detail may be made therein without departing from the spirit and scope of the attached claims.
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