An actuation assembly for a variable pitch fan for a gas turbine engine is provided. The actuation assembly generally includes a plurality of fan blades, a scheduling ring, and a plurality of linkage arms. The plurality of fan blades are rotatably coupled to a disk and extend radially therefrom. The scheduling ring is rotatable relative to the disk and has a plurality of slots. Each of the plurality of linkage arms are operatively coupled to one of the plurality of fan blades and to one of the plurality of slots. Each of the plurality of fan blades rotate according to a blade pitch schedule defined by the slot to which it is operatively coupled, and at least two of the plurality of slots define different blade pitch schedules.
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1. An actuation assembly for a variable pitch fan for a gas turbine engine, the actuation assembly comprising:
a plurality of fan blades rotatably coupled to a disk and extending axially therefrom;
a scheduling ring rotatable relative to the disk and having a plurality of slots; and
a plurality of linkage arms, each linkage arm operatively coupled to one of the plurality of fan blades and to one of the plurality of slots,
wherein each of the plurality of fan blades rotates according to a blade pitch schedule defined by the slot to which it is operatively coupled, and wherein at least two of the plurality of slots define different blade pitch schedules, wherein each fan blade rotates on a different blade pitch schedule than adjacent fan blades.
11. A ducted gas turbine engine defining an axial direction and a radial direction, the gas turbine engine comprising:
a core engine;
a variable pitch fan arranged in flow communication with the core engine, the variable pitch fan including a disk and a plurality of fan blades coupled to the disk and extending in a radial direction, the disk and the plurality of fan blades configured to rotate about the axial direction of the ducted gas turbine engine; and
an actuation assembly configured to change the pitch of the plurality of fan blades about the radial direction, the actuation assembly comprising:
a scheduling ring defining a first plurality of slots corresponding to a first blade pitch schedule and a second plurality of slots corresponding to a second blade pitch schedule; and
a plurality of linkage arms, each linkage arm having a first end fixedly connected to one of the plurality of fan blades and a second end slidably coupled to one of the first or second plurality of slots,
wherein the plurality of fan blades rotate according to the first or second blade pitch schedule as the scheduling ring is rotated relative to the disk, wherein each fan blade rotates on a different blade pitch schedule than adjacent fan blades.
2. The actuation assembly of
3. The actuation assembly of
5. The actuation assembly of
6. The actuation assembly of
7. The actuation assembly of
8. The actuation assembly of
9. The actuation assembly of
10. The actuation assembly of
12. The ducted gas turbine engine of
13. The ducted gas turbine engine of
14. The ducted gas turbine engine of
15. The ducted gas turbine engine of
16. The ducted gas turbine engine of
17. The ducted gas turbine engine of
18. The ducted gas turbine engine of
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The present subject matter relates generally to a fan for a gas turbine engine, or more particularly to a fan configured for asynchronous fan blade pitching in a gas turbine engine.
A gas turbine engine generally includes a fan and a core arranged in flow communication with one another. Additionally, the core of the gas turbine engine general includes, in serial flow order, a compressor section, a combustion section, a turbine section, and an exhaust section. In operation, an airflow is provided from the fan to an inlet of the compressor section where one or more axial compressors progressively compress the air until it reaches the combustion section. Fuel is mixed with the compressed air and burned within the combustion section to provide combustion gases. The combustion gases are routed from the combustion section to the turbine section. The flow of combustion gases through the turbine section drives the compressor section and is then routed through the exhaust section, e.g., to atmosphere. In particular configurations, the turbine section is mechanically coupled to the compressor section by a shaft extending along an axial direction of the gas turbine engine.
The fan includes a plurality of blades having a radius larger than the core of the gas turbine engine. The fan and plurality of blades may also be mechanically coupled to the shaft such that they rotate along with the turbine. In certain configurations, the fan may be mechanically coupled to the shaft through a gear box, such that the fan can have a different rotational speed than the turbine shaft. A rotatable hub can be provided covering at least a portion of the fan and rotating along with the fan. Rotation of the plurality of blades generates thrust for the gas turbine engine and provides airflow to the compressor section of the core. Additionally, a plurality outlet guide vanes can direct an airflow from the blades to, e.g., reduce an amount of noise generated by the gas turbine engine and enhance performance of the gas turbine engine.
For at least some gas turbine engines, the fan is a variable pitch fan. It is desirable to vary the pitch of the fan blades by rotating each blade about respective pitch axes to further increase performance of the gas turbine engine. For example, a primary reason for changing blade pitch is to adjust the blade's angle of attack for optimal performance based on the present air speed of the aircraft and power level of the engine. In addition, the pitch of fan blades may be used to reverse the airflow through the core of the engine, thus providing reverse thrust to aerodynamically brake a landing aircraft.
In general, fan performance may be improved by increasing the number of blades. More specifically, it is desirable to maintain a blade solidity value of greater than one. Blade solidity is the ratio of the blade chord, represented by its length, over the blade pitch, which is the circumferential spacing of the blades at a given radius or diameter from the axial centerline axis. In other words, blade pitch is the circumferential length at a given diameter divided by the number of blades in the full fan blade row. Notably, when fan blades are designed with a solidity factor greater than one, adjacent blades will interfere with each other if they pass through flat pitch simultaneously.
Therefore, although fan blades with solidity greater than one are desirable for improved performance of the fan and engine, such a design can result in blade conflict when rotating into a reverse thrust configuration. Specifically, if all blades are rotated in unison, such that they rotate through flat pitch simultaneously, blade contact might occur.
Accordingly, a variable pitch fan for gas turbine engine including components allowing for asynchronous pitching is desirable. In addition, it is desirable that such a fan configuration and components remain lightweight and easy to assembly and service. More particularly, a fan for a gas turbine engine configured for asynchronous blade pitching while also allowing a higher fan blade solidity would be particularly useful.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one exemplary embodiment of the present disclosure, an actuation assembly for a variable pitch fan for a gas turbine engine is provided. The actuation assembly generally includes a plurality of fan blades, a scheduling ring, and a plurality of linkage arms. The plurality of fan blades are rotatably coupled to a disk and extend radially therefrom. The scheduling ring is rotatable relative to the disk and has a plurality of slots. Each of the plurality of linkage arms are operatively coupled to one of the plurality of fan blades and to one of the plurality of slots. Each of the plurality of fan blades rotate according to a blade pitch schedule defined by the slot to which it is operatively coupled, and at least two of the plurality of slots define different blade pitch schedules.
In another exemplary embodiment of the present disclosure, a ducted gas turbine engine is provided. The gas turbine engine defines an axial direction and a radial direction and generally includes a core engine, a variable pitch fan, and an actuation assembly. The variable pitch fan is arranged in flow communication with the core engine and includes a disk. A plurality of fan blades are coupled to the disk and extend in a radial direction. The disk and the plurality of fan blades are configured to rotate about the axial direction of the ducted gas turbine engine. The actuation assembly is configured to change the pitch of the plurality of fan blades about the radial direction and includes a scheduling ring defining a first plurality of slots corresponding to a first blade pitch schedule and a second plurality of slots corresponding to a second blade pitch schedule. A plurality of linkage arms each have a first end fixedly connected to one of the plurality of fan blades and a second end slidably coupled to one of the first or second plurality of slots. The plurality of fan blades rotate according to the first or second blade pitch schedule as the scheduling ring is rotated relative to the disk.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention. As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows. In addition, it should be appreciated that the term “fluid” as used herein includes any material or medium that flows, including, but not limited to, gas and air.
Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
The exemplary core turbine engine 16 depicted generally includes a substantially tubular outer casing 18 that defines an annular inlet 20. The outer casing 18 encases, in serial flow relationship, a compressor section including a booster or low pressure (LP) compressor 22 and a high pressure (HP) compressor 24; a combustion section 26; a turbine section including a high pressure (HP) turbine 28 and a low pressure (LP) turbine 30; and a jet exhaust nozzle section 32. A high pressure (HP) shaft or spool 34 drivingly connects the HP turbine 28 to the HP compressor 24. A low pressure (LP) shaft or spool 36 drivingly connects the LP turbine 30 to the LP compressor 22.
Additionally, for the embodiment depicted, the fan section 14 includes a variable pitch fan 38 having a plurality of fan blades 40 coupled to a disk 42 in a spaced apart manner. As depicted, the fan blades 40 extend outwardly from disk 42 generally along the radial direction R. Each of the plurality of fan blades 40 defines a leading edge 44, or upstream edge, and a tip 46 defined at a radially outer edge of each respective fan blade 40. Each fan blade 40 is also rotatable relative to the disk 42 about a pitch axis P by virtue of the fan blades 40 being operatively coupled to a suitable actuation assembly 48 configured to vary the pitch of the fan blades 40 in a manner described in detail below. The fan blades 40, disk 42, and actuation assembly 48 are together rotatable about the longitudinal axis 12 by LP shaft 36 across a power gear box 50. The power gear box 50 includes a plurality of gears for stepping down the rotational speed of the LP shaft 36 to a more efficient rotational fan speed. Additionally, for the embodiment depicted, the disk 42 of the variable pitch fan 38 is covered by rotatable front hub 52 aerodynamically contoured to promote an airflow through the plurality of fan blades 40.
Referring still to the exemplary turbofan engine 10 of
During operation of the turbofan engine 10, a volume of air 62 enters the turbofan 10 through an associated inlet 64 of the nacelle 54 and/or fan section 14. As the volume of air 62 passes across the fan blades 40, a first portion of the air as indicated by arrows 66 is directed or routed into the bypass airflow passage 60 and a second portion of the air as indicated by arrow 68 is directed or routed into the LP compressor 22. The ratio between the first portion of air 66 and the second portion of air 68 is commonly known as a bypass ratio. The pressure of the second portion of air 68 is then increased as it is routed through the high pressure (HP) compressor 24 and into the combustion section 26, where it is mixed with fuel and burned to provide combustion gases 70.
The combustion gases 70 are routed through the HP turbine 28 where a portion of thermal and/or kinetic energy from the combustion gases 70 is extracted via sequential stages of HP turbine stator vanes 72 that are coupled to the outer casing 18 and HP turbine rotor blades 74 that are coupled to the HP shaft or spool 34, thus causing the HP shaft or spool 34 to rotate, thereby supporting operation of the HP compressor 24. The combustion gases 70 are then routed through the LP turbine 30 where a second portion of thermal and kinetic energy is extracted from the combustion gases 70 via sequential stages of LP turbine stator vanes 76 that are coupled to the outer casing 18 and LP turbine rotor blades 78 that are coupled to the LP shaft or spool 36, thus causing the LP shaft or spool 36 to rotate, thereby supporting operation of the LP compressor 22 and/or rotation of the fan 38.
The combustion gases 70 are subsequently routed through a jet exhaust nozzle section 82 of the core turbine engine 16 to provide propulsive thrust. Simultaneously, the pressure of the first portion of air 66 is substantially increased as the first portion of air 66 is routed through the bypass airflow passage 60 before it is exhausted from a fan nozzle exhaust section 82 of the turbofan 10 also providing propulsive thrust. The HP turbine 28, the LP turbine 30, and the jet exhaust nozzle section 32 at least partially define a hot gas path 84 for routing the combustion gases 70 through the core turbine engine 16.
Referring now to
Each fan blade 40 may have a suitable aerodynamic profile including a generally concave pressure side and a circumferentially opposite, generally convex suction side 100. Each fan blade 40 extends from an inner root end 102, which is rotatably coupled to disk 42, to a radially outer distal tip 104 disposed closely adjacent to the fan casing or nacelle 54 for providing a relatively small tip clearance or gap therebetween. As shown, each fan blade 40 defines a chord length C that extends between opposite leading edge 106 and trailing edge 108, with the chord varying in length over the span of the fan blade 40.
The fan 38 also has a corresponding solidity which is a conventional parameter equal to the ratio of the blade chord C, as represented by its length, divided by the circumferential pitch B or spacing from blade to blade at the corresponding span position or radius. The circumferential pitch is equal to the circumferential length at the specific radial span divided by the total number of fan blades in the blade row. Accordingly, the solidity is directly proportional to the number of blades and chord length and inversely proportional to the diameter.
Typical high solidity turbofans have adjacent fan blades 40 that substantially overlap each other circumferentially due to the high solidity and high stagger of the airfoils. For example, as shown in
Referring now generally to
The actuation assembly 48 generally comprises a scheduling ring 120, plurality of linkage arms 122, and an electric motor 124. Each fan blade 40 may be rotatably coupled to the disk 42 through a first end 126 of a corresponding linkage arm 122 such that the first end 126 and the corresponding fan blade 40 may rotate about pitch axis P relative to disk 42. In this regard, the fan blade 40 may be fixedly connected to the first end 126 of the corresponding linkage arm 122, such that rotation of the linkage arm 122 causes the fan blade 40 to rotate relative to the disk 42.
A second end 128 of the linkage arm 122 may be slidably connected to one of the plurality of slots 130 defined in scheduling ring 120. For example, the second end 128 may be rotatably connected to a sliding member 132. The sliding member 132 may be slidably received in a slot 130 of the scheduling ring 120. The scheduling ring 120 is rotatable about longitudinal centerline 12 relative to the disk 42 and is operatively coupled with the electric motor 124, which is fixed relative to the disk 42.
Each of the plurality of slots 130 on the scheduling ring 120 defines a blade pitch schedule. In this regard, for a given angle of rotation of the scheduling ring 120, the blade pitch schedule determines the actual pitch angle of the fan blades 40. In operation, the electric motor 124 rotates the scheduling ring 120 relative to the disk 42. As the scheduling ring 120 rotates, sliding member 132 moves along slot 130 and the angular position of the linkage arm 122 changes. As each linkage arm 122 rotates, the corresponding fan blade 40 rotates as well, thus rotating each fan blade 40 about pitch axis P.
Therefore, by rotating the scheduling ring 120 relative to the disk 42, each of the plurality of fan blades 40 rotates about its respective pitch axis P according to a blade schedule defined by the slot 130 to which it is coupled by linkage arm 122. By defining different blade pitch schedules, the rotation of the fan blades 40 may be controlled independently of each other. Therefore, for example, if alternating fan blades 40 are rotated according to different blade pitch scheduling, conflict through flat pitch may be avoided. In addition, the pitch schedule may be adjusted to improve performance of the fan blade 40.
The blade pitch schedules may depend, for example, on whether the aircraft is in a normal flight phase, a flat pitch transition phase, or a reverse thrust configuration. For example, the variable pitch fan 38 may be configured for normal flight phase when the fan blades 40 have a pitch of greater than 8°. In addition, when the fan blades 40 are within 8° of flat pitch (i.e., between −8° and 8°), the variable pitch fan 38 may be operating in a flat pitch transition phase. The fan blades 40 may be in a reverse thrust phase when angled at −8° or less. One skilled in the art will appreciate that these ranges are used only for the purpose of explanation, and that phases and blade schedules may be defined in a variety of other ways to improve performance of the variable pitch fan 38 and engine 10.
In an example embodiment, the plurality of fan blades 40 rotate according to different pitch schedules in order to avoid conflict as the fan blades 40 rotate through flat pitch. More specifically, as shown in
One skilled in the art will appreciate that the blade pitch schedules discussed above are only exemplary, and that any other blade pitch schedule or schedules may be used as needed for performance. For example, more than two blade pitch schedules may be used. Indeed, every fan blade 40 could rotate according to its own pitch schedule. All such variations are contemplated as within the scope of the present disclosure.
Now referring to
As shown in the figures, as scheduling ring 120 rotates relative to disk 42, the scheduling slots 130 are generally translated in the direction indicated by arrow 140. For each angular position of the scheduling ring 120, the angular position of each fan blade 40 may be varied according to the shape of its respective scheduling slot 130. For example, referring specifically to
Notably, when the scheduling ring 120 is rotated at a constant velocity, a linkage arm 122 connected to the entirely linear scheduling slot 142 will have a constant rotational speed about pitch axis P. By contrast, the rotational speed of a linkage arm 122 connected to a non-linear slot will vary according to the shape of its respective scheduling slot 130. In this manner, by alternately shaping each scheduling slot 130, alternating fan blades 40 may rotate into flat pitch at different times, such that fan blade 40 contact will not occur through flat pitch. In addition, adjacent scheduling slots 130 may have a similar profile throughout the fan blade 40 angle range, such that the fan blades 40 rotate in unison throughout their range with the exception of the point where they enter flat pitch.
One skilled in the art will appreciate that the above-described mechanism for actuating the rotation of the fan blades is only one exemplary mechanism for achieving asynchronous fan blade pitching. Other mechanisms will be evident to a skilled artisan based on the present disclosure. Any such variations or modifications are contemplated as within the scope of the present disclosure.
The above-described embodiments facilitate enabling thrust reverse for a variable pitch fan 38 with the fan blade 40 solidity greater than one without a need for a heavy thrust reverse mechanism. Particularly, the proposed fan blade 40 pitch change mechanism enables 2-phase asynchronous fan blade 40 pitching, such that each fan blade 40 rotates on a different schedule through flat pitch and/or reverse allowing the fan blades 40 to pass each other without contact. For example, the pitch change mechanism can rotate six out of twelve fan blades 40 on a different schedule through reverse, thus allowing reverse thrust to be achieved without contact between the fan blades 40 as they pass through flat pitch. All fan blades 40 may rotate on the same schedule throughout the entire flight envelope with the exception of the reverse condition. This proposed thrust producing system coupled with a high speed low pressure turbine 30 via a power gearbox 50 provides a very competitive engine 10 to the geared turbofan. Benefits of asynchronous fan blade 40 pitching include improvements in engine efficiency and specific fuel consumption. Installation is also simplified as compared to prior designs, fan operability is improved, and stall margin is increased. Other advantages will be apparent to those of skill in the art.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Zatorski, Darek Tomasz, Lonneman, Patrick John, Nakano, Tsuguji, Goerig, Trevor
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Jun 19 2015 | LONNEMAN, PATRICK JOHN | General Electric Company | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 036002 | /0883 | |
Jun 22 2015 | General Electric Company | (assignment on the face of the patent) | / | |||
Jun 22 2015 | GOERIG, TREVOR CHARLES | General Electric Company | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 036002 | /0883 | |
Jun 22 2015 | ZATORSKI, DAREK TOMASZ | General Electric Company | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 036002 | /0883 | |
Jun 22 2015 | NAKANO, TSUGUJI | General Electric Company | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 036002 | /0883 |
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