A device for centering a longitudinal workpiece fixed on a spindle includes a support body linearly displaced along a support body axis. The support body and support body axis are aligned substantially parallel to an axis of rotation of the spindle. A first support element movably arranged on the body supports the workpiece or a workpiece receiving part, and a second support element movably arranged on the body supports the workpiece or a workpiece receiving part. The first support element can be linearly displaced in a first direction and is rotatably arranged about a first axis of rotation on the support body and the second support element can be linearly displaced in a second direction different from the first direction and is rotatably arranged about a second axis of rotation on the support body.
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1. A device for workpiece centering of a longitudinal workpiece fixed on a spindle, the device comprising:
a support body which can be linearly displaced along a support body axis, wherein the support body and the support body axis can be aligned substantially parallel to an axis of rotation of the spindle;
a first support element, which is displaceably arranged on the support body and which supports the workpiece or a workpiece receiving part that receives the workpiece from a first side; and
a second support element, which is displaceably arranged on the support body and which supports the workpiece or a workpiece receiving part from a second side,
wherein the first support element is arranged to be linearly displaceable in a first direction of displacement and to be rotatable about a first axis of rotation on the support body,
wherein the second support element is arranged to be linearly displaceable in a second direction of displacement, which is different from the first direction of displacement, and to be rotatable about a second axis of rotation on the support body,
wherein the angle between the first axis of rotation and the support body axis is greater than 0° and smaller than 180°,
wherein the angle between the second axis of rotation and the support body axis is greater than 0° and smaller than 180°,
wherein the first support element comprises a first elongated support section, on which the workpiece or a workpiece receiving part that receives the workpiece rests,
wherein the second support element comprises a second elongated support section, on which the workpiece or a workpiece receiving part that receives the workpiece rests, and
wherein the first support section and the second support section can be aligned parallel to each other and parallel to the support body axis of the support body in their longitudinal direction.
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the second direction of displacement runs in a second plane such that the first and second planes are identical or parallel.
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This application is the National Stage of PCT/EP2014/055558 filed on Mar. 19, 2014, which claims priority under 35 U.S.C. §119 of European Application No: EP 13001443.4 filed on Mar. 20, 2013 and EP 13183204.0 filed on Sep. 5, 2013, the disclosures of which are incorporated by reference. The international application under PCT article 21(2) was not published in English.
The invention derives from a device for workpiece centring of a workpiece arranged on a spindle.
Machine tools are generally equipped with a spindle on which a usually cylindrical workpiece to be machined is arranged. The workpiece is arranged in a workpiece interface of the spindle. The workpiece is clamped at the workpiece interface. To machine the workpiece with a tool, the workpiece is rotated by the spindle. Such machining includes, for example, chip-forming precision machining or grinding. To enable machining of the workpiece with high precision, the workpiece must be centred relative to the spindle. Here, the axis of rotation of the spindle and the longitudinal axis of the workpiece are brought into alignment. This avoids an imbalance or tumbling movement of the workpiece as it rotates. The workpiece interface must exhibit high repeat accuracy during centring. This means that when a workpiece is changed the same high precision when centring is always achieved. Devices for clamping and workpiece centring are used to that end.
Steady rests are a familiar device used to support long workpieces during turning. Such devices serve to prevent longer workpieces from sagging during machining. These devices exhibit three or more rests which, relative to the axis of rotation of the spindle, exert a force on the workpiece in the radial direction and grip the workpiece from various sides, in particular from below, above and the sides. They are preferably distributed at equal angular distances around a full circle, with the workpiece at the centre of the full circle. Here, the full circle lies in a plane that is perpendicular to the axis of rotation of the spindle. The position of the wear pads is adjustable.
In addition, there is the known workpiece centring solution of rests that are called half-moon or V-block. They exhibit a recess that extends in a longitudinal direction. The recess is open to one side and has a semi-circular or triangle cross-section. The workpiece lies against the rest around the recess and is positioned by it.
In order to centre the workpiece relative to the axis of rotation of the spindle, the familiar devices are moved perpendicular to the axis of rotation of the spindle, in the direction of an x-axis and a y-axis perpendicular to it. The x and y-axes are perpendicular to the axis of rotation of the spindle here. In addition the devices can normally be displaced parallel to the axis of rotation of the spindle. This corresponds to a movement in the direction of a z-axis which is perpendicular to both the x-axis and the y-axis.
A disadvantage in the case of the known devices is that although a rest for the workpiece moves perpendicular to the axis of rotation of the spindle, and workpiece offset parallel to the axis of rotation of the spindle can be compensated for, it is not possible to change the orientation of the rest relative to the axis of rotation of the spindle at the same time.
The invention is based on the task of providing a device for workpiece centring that enables better adjustment of the position of workpieces relative to an axis of rotation of the spindle, with high repeat accuracy, involving not only parallel displacement in directions that are perpendicular to each other but also tilting of a holder for the workpiece.
This task is solved by a device having the features of claim 1. The device exhibits a first support element, a second support element and a support body supporting both support elements. The first support element and the second support element together form a support for the workpiece or for an additional workpiece receiving part that receives the workpiece. If the workpiece or a workpiece receiving part that receives the workpiece is supported from below by the support elements, the support elements form a rest. However the support elements can also support a workpiece or a workpiece receiving part from the side or from above.
The two support elements support the workpiece in various directions so that the workpiece or an additional workpiece receiving part is supported from multiple sides as it rests on the support elements and its position is defined in the radial direction relative to the spindle axis.
The first and second support element can be arranged on the support body symmetrically to a vertical plane of symmetry.
The support body can be linearly displaced along a support body axis. Here, the support body can be aligned in such a way that the support body axis is substantially parallel to an axis of rotation of the spindle. The spacing between the support body and the spindle can be adjusted by displacing the support body along the support body axis. Here, the axis of rotation of the spindle and the support body axis for example form part of a common vertical plane.
The first support element is linearly displaceable in a first direction of displacement and arranged rotatably on the support body about a first axis of rotation. The second support element is linearly displaceable in a second direction of displacement that differs from the first direction of displacement, and arranged rotatably on the support body about a second axis of rotation. The two support elements are independent of each other. Their positions can be adjusted independently of each other. The first direction of displacement and the second direction of displacement in which the second support element is displaceable span two straight lines that intersect at an angle of more than 0° and less than 180°. They preferably intersect at an angle of 90°+/−45°. This corresponds to a range of angles from 45° to 135°.
The angle between the first axis of rotation and the support body axis is greater than 0° and smaller than 180°. The angle between the second axis of rotation and the support body axis is likewise greater than 0° and smaller than 180°. Neither the first axis of rotation nor the second axis of rotation are parallel to the support body axis.
The first support element exhibits a first elongated support section on which the workpiece or a workpiece receiving part that receives the workpiece rests. The second support element exhibits a second elongated support section on which the workpiece or a workpiece receiving part that receives the workpiece rests.
The first support section is therefore the section of the first support element that faces a workpiece or workpiece receiving part to be arranged. Correspondingly, the second support section is the section of the second support element that faces a workpiece or workpiece receiving part to be arranged. It is beneficial that the first support section and the second support section face each other. In a starting position of the first and second support element, the first support section and the second support section are aligned parallel to each other and parallel to the support body axis in their longitudinal direction. Relative to this starting position, the first support section and the second support section have greater expansion in a parallel direction to the support body axis than in a perpendicular direction to the support body axis.
If the support body is arranged with its support body axis parallel to an axis of rotation of a spindle, the support sections of the two support bodies form a support for a workpiece arranged on the spindle in the axial direction of the workpiece, relative to the axis of rotation of the spindle. Rather than being supported at individual points, as is the case with the devices known from prior art, the workpiece is instead supported in the axial direction over a certain distance that corresponds to the length of the support sections in their longitudinal direction. It is beneficial that the workpiece or a workpiece receiving body is supported over the same axial distance by the first and the second support section. It is beneficial that support is provided by the first and second support element in the axial direction over a distance that is in proportion to the diameter of the workpiece. The ratio of diameter of the workpiece to length of the two support sections in their longitudinal direction is preferably between 1:1 and 1:4. A ratio of substantially 1:3 is especially preferable.
It is beneficial that the two support sections are of equal length in their longitudinal direction.
It is beneficial that the first and the second support section are substantially at the same height in the direction of the support body axis. They are not offset relative to each other.
Advantageously the straight line of the first direction of displacement and the straight line of the second direction of displacement intersect at a point that lies on the axis of rotation of the spindle at a support body arranged on a spindle.
By displacing the first support element in the first direction of displacement and displacing the second support element in the second direction of displacement, the distance between the first support section and the axis of rotation of the spindle and between the second support section and the axis of rotation of the spindle is adjusted so that a workpiece arranged on the spindle rests on the first and second support sections and is supported by these.
By a rotation of the first support element about the first axis of rotation, the alignment of the first support section is adapted about its longitudinal axis to the alignment of the workpiece or workpiece receiving body arranged on the spindle in such a way that the first support section is parallel to the workpiece in the longitudinal direction, and the workpiece rests on the first support section along the longitudinal direction of the first support section. The same applies to a rotation of the second support element about the second axis of rotation. This has the result that the workpiece is supported by the first and second support element over a certain distance in the axial direction, and not simply at one point. The rest points are distributed over a distance in the axial direction.
This means that not only is it possible to adjust the position of a workpiece relative to a x and y-axis perpendicular to the axis of rotation of the spindle. The rotation of the support elements also allows adjustment of two angles and therefore rotating or tilting of the workpiece and the longitudinal axis of the workpiece in order to align the workpiece relative to the axis of rotation of the spindle.
Each of the two support elements exhibits a workpiece contact surface at the support sections. The workpiece touches the two support elements at these workpiece contact surfaces. If an additional workpiece receiving part is provided, the workpiece receiving part touches the two support elements at their workpiece contact surfaces. In this case the workpiece does not touch the support elements directly.
The above particulars as well as the particulars contained in the following text regarding the angles between the first direction of displacement, the second direction of displacement, the first axis of rotation, the second axis of rotation and the support body axis are based either on the corresponding straight lines intersecting or the straight lines being skew. In the case of skew straight lines, the angle corresponds to the angle of two straight lines that are parallel to the skew straight lines and pass through one point.
According to an advantageous embodiment of the invention, the two straight lines that reproduce the first direction of displacement and the second direction of displacement run in a plane that is perpendicular to the support body axis.
According to a further advantageous embodiment of the invention, the first axis of rotation is perpendicular to the first direction of displacement.
According to a further advantageous embodiment of the invention, the second axis of rotation is perpendicular to the second direction of displacement.
According to a further advantageous embodiment of the invention, the first support element exhibits a substantially level first workpiece contact surface and the second support element a substantially level second workpiece contact surface. The first workpiece contact surface is part of the surface of the first support section. The second workpiece contact surface is part of the surface of the second support section. The angle between the first workpiece contact surface and the second workpiece contact surface is greater than 0° and smaller than 180°. The first support element rest surface may be a continuous surface or comprise several surface sections. This applies analogously for the second support element rest surface. The workpiece rests on the first and second workpiece contact surface. It touches the first and second support element at the first and second workpiece contact surface. The angle between the first and second workpiece contact surface is preferably greater than 60° and smaller than 120°. An angle of substantially 90° is especially preferable.
According to a further advantageous embodiment of the invention, the supporting body exhibits a first guide for the first support element. At this first guide, the first support element is displaceable in the first direction of displacement. This first direction of displacement defines a straight line. It is advantageous that the first direction of displacement runs in a plane that is perpendicular to the support body axis.
According to an advantageous embodiment of the invention, the support body exhibits a second guide for the second support element. At this second guide, the second support element is displaceable in the second direction of displacement. This second direction of displacement defines a second straight line. It is advantageous that the second direction of displacement runs in a plane that is perpendicular to the support body axis.
According to an advantageous embodiment of the invention, the angle between the first direction of displacement and the second direction of displacement is more than 0° and less than 180°. The first and second directions of displacement are not parallel. The angle is preferably between 60° and 120°. An angle of substantially 90° is especially preferable.
According to a further advantageous embodiment of the invention, the first straight line that is defined by the first direction of displacement and the second straight line that is defined by the second direction of displacement are part of a plane that is perpendicular to the support body axis.
According to a further advantageous embodiment of the invention, the first guide and/or the second guide take the form of an inclined plane on the support body. The first and/or second support element or an additional component that carries the first and/or second support element moves along this plane in the first or second direction of displacement. This translational movement substantially progresses up or down the inclined plane.
According to a further advantageous embodiment of the invention, the first axis of rotation is substantially perpendicular to the first guide of the first support element. The first axis of rotation is substantially perpendicular to the first direction of displacement, along which the first support element is displaceable at the first guide.
According to a further advantageous embodiment of the invention, the second axis of rotation is substantially perpendicular to the second guide of the second support element. The second axis of rotation is substantially perpendicular to the second direction of displacement, along which the second support element is displaceable at the second guide. The first and second axes of rotation run preferably in a plane and intersect at an angle. This corresponds for example to the angle at which the first and the second guide intersect particularly with the directions of displacement of the first and second guide. The plane is preferably perpendicular to the support body axis of the supporting body.
According to a further advantageous embodiment of the invention, a first carriage is provided and is arranged displaceably in the first direction of displacement at the first guide. The first support element is rotatable in relation to the first carriage. A movement of the first carriage along the first guide results in a linear movement of the first support element in the first direction of displacement.
According to a further advantageous embodiment of the invention, a second carriage is provided and is arranged displaceably in the second direction of displacement at the second guide. The second support element is rotatable in relation to the second carriage. A movement of the second carriage along the second guide results in a linear movement of the second support element in the second direction of displacement.
According to a further advantageous embodiment of the invention, the first support element at least in part takes the form of a carriage that is arranged displaceably along the first guide. The first carriage is therefore part of the first support element.
According to a further advantageous embodiment of the invention, the second support element at least in part takes the form of a carriage that is arranged displaceably along the second guide. The second carriage is therefore part of the second support element.
According to a further advantageous embodiment of the invention, at least one of the two guides is equipped with a guide stop at one end. A spring is arranged on the guide stop. The carriage arranged on the guide is indirectly or directly supported on the spring. If the carriage is moved along the guide from a starting position in which the spring is not deflected, the spring becomes deflected. The deflected spring exerts a force on the carriage that acts parallel to the guide. It pushes the carriage back into its starting position. The spring may for example be a coil spring. A pneumatic spring or a pneumatic drive may also be provided instead of a mechanical spring.
According to a further advantageous embodiment of the invention, at least one of the two support elements exhibits a shoulder with which it is supported on its designated carriage on the end away from the guide stop.
According to a further advantageous embodiment of the invention, the supporting body is equipped with at least one locating device. A position of at least one of the two support elements on the support body can be locked or fixed with the locating device. For example, a first locating device can be provided for the first support element and a second locating device for the second support element.
According to a further advantageous embodiment of the invention, the locating device is a clamping device. This presses the support element in the fixed position against the supporting body and clamps the two together.
According to a further advantageous embodiment of the invention, the support body is in mirror symmetry to a vertical plane of symmetry. The support body axis of the supporting body runs in the plane of symmetry or is parallel to the plane of symmetry.
According to a further advantageous embodiment of the invention, the device exhibits a workpiece pressing element that exerts a force on a workpiece resting on the first and second support element. This workpiece pressing element presses a workpiece against the first and second support element. The workpiece pressing element can also be referred to as a clamping finger.
According to a further advantageous embodiment of the invention, the device is equipped with a workpiece receiving part that rests on the first and second support element. The workpiece receiving part exhibits an elongated recess for the workpiece. The recess is preferably aligned parallel to the spindle axis. To that end, the workpiece receiving part is preferably arranged on the support elements in such a way that the elongated recess is aligned parallel to the support body axis. The workpiece receiving part can be fixed at the support elements, for example with the locating device. In this way, the workpiece receiving part retains its position when a workpiece is exchanged and does not need to be readjusted. If the workpiece receiving part substantially has the shape of a half-cylinder, it may also be referred to as half-moon.
According to a further advantageous embodiment of the invention, the recess for the workpiece in the workpiece receiving part runs substantially parallel to the support body axis.
According to a further advantageous embodiment of the invention, the locating device exhibits a section which presses the workpiece receiving part against the first and/or second support element. In this way, the workpiece receiving part can be fixed in one position.
Further advantages and advantageous embodiments of the invention can be obtained from the following description, the drawing and the claims.
The drawing shows six model embodiments of a device for workpiece centring. Illustrations:
The support body is equipped with guide stops 62. A guide stop 62 is assigned to each guide 12, 13. A spring 19, 20 is arranged on each of the two guide stops 62. The springs are secured by a pin 37 and a sleeve 38 at the corresponding guide stop. With their bottom end, the two carriages 14, 15 are each supported on a spring 19, 20. The end of the springs 19, 20 that faces away from the carriages 14, 15 is supported on the corresponding guide stop 62 of the support body 11. If the two carriages 14, 15 are moved downwards, the springs 19, 20 are compressed. A corresponding spring force acts on the carriages 14, 15.
The first support element 9 is arranged at the first carriage 14. It equally takes the form of a flat component and rests at least in part on the first carriage 14. The first support element 9 exhibits a shoulder 21 with which it is supported on the first carriage 14. The shoulder 21 rests on the end of the first carriage 14 that faces away from the spring 19.
The shoulder 21 separates a first support section 9a from the remainder of the first support element 9. The first support section 9a has an elongated shape. Its longitudinal direction is parallel to the support body axis 7 in the starting position of the first support element 9 shown in the
There is a first workpiece contact surface 22 of the first support element 9 on the side of the support section 9a facing away from the shoulder 21. This is part of the surface of the support section 9a. At the workpiece contact surface, the workpiece 2 touches the support element 9. The workpiece contact surface 22 here forms a tangential plane relative to the workpiece 2.
The first support element 9 together with the first carriage 14 is displaceable along the first guide 18 in the first direction of displacement 23. In addition, the first support element 9 can be rotated relative to the first carriage 14 about a first axis of rotation 23a. The first axis of rotation 23a is perpendicular to the first direction of displacement 23. The first axis of rotation 23a is defined by a screw 26, which is held in a threaded hole 27 of the supporting body 11. The first carriage 14 exhibits a slot 29, so that it can be displaced relative to the screw 26. The first support element 9 exhibits a slot 30, so that it can likewise be displaced relative to the screw 26. In addition, the first support element 9 can be rotated relative to the screw 26.
The screw 26 also has a second function. It is part of the first locating device 16. This in addition exhibits a leaf spring 31, which is firmly clamped on one end on the supporting body 11 by means of a screw 32 and two pins 33, 34. The other end of the leaf spring 31 exhibits a passage 35 through which the screw 26 is guided. The screw 26 exhibits a screw head 36 and, directly adjacent to the screw head, a spring 28. To adjust the position of the first and second support element 9, 10 the screw 26 is slackened off so that the leaf spring 31 can be deflected. To fix a position of the first support element 9, the screw is turned into the threaded hole 27 until the screw head 36 of the screw 26 compresses the spring 28 and the leaf spring 31 presses against the first support element 9, the first carriage 14 and the first guide 12 of the support body 11. This clamps the first support element 9 with the support body 11.
The spring 19 is held against the support body 11 by a pin 37 and a sleeve 38 with a sleeve head 39 fitted on the pin 37.
In the same way as the first support element 9, the second support element 10 exhibits a second elongated support section 10a. This section is separated from the remainder of the second support element 10 by the shoulder 21a. The side of the second support section 10a facing away from the shoulder 21a takes the form of a second workpiece contact surface 40. In the starting position of the second support element 10 shown in the
The second support element 10, the second guide 13, the second carriage 15 and the second locating device 17 are entirely identical in construction and exhibit the same components as the first support element 9, the first guide 12, the first carriage 14 and the first locating device 16. In that respect the device is symmetrical in structure. At least to some extent, the same reference numbers are used in the drawing for the components that are identical. The second support element can be displaced along the second guide 13 in a second direction of displacement 24 and be rotated about a second axis of rotation 24a. The second axis of rotation 24a is defined by a second screw 26a.
In
A reference workpiece that substantially corresponds to the workpiece 2 in the drawing is used to adjust the first and second support element 9, 10 and the first and second carriage 14, 15. The support elements 9, 10 are aligned at an angle that corresponds to the position of the reference workpiece. The first and second carriage 14, 15 are correspondingly moved downwards. The springs 19, 20 are compressed. The spring force of these deflected springs 19, 20 acts against the reference workpiece. If the forces cancel each other out, there is an equilibrium of forces. The set position of the first support element 9 and second support element 10 is fixed with the two locating devices 16, 17. This adjustment of the two support elements 9, 10 and of the carriages 14, 15 can also be described as the setup. The arrangement is only changed if other workpieces of a different geometry are used. The fixed position of the two support elements 9, 10 is used for further workpieces that are placed on the spindle in the place of the reference workpiece.
In the first model embodiment, the angle between the first guide 12 and the second guide 13 is 90°. The angle of the first guide 12 from horizontal is 45°. The angle of the second guide 13 from horizontal is 45°. The structure of the device 3 is substantially in mirror symmetry to a vertical plane of symmetry.
The structure is substantially identical to the first model embodiment. The device equally exhibits a first support element 45 with a first support section 45a, a second support element 46 with a second support section 46a, a support body 47 supporting the two support elements 45, 46 with a first guide taking the form of an inclined plane and a second guide taking the form of an inclined plane, a first carriage 50, a second carriage 51, a first locating device 52 and a second locating device 53. The first support section 45a is aligned perpendicular to the remainder of the first support element. The second support section 46a is aligned perpendicular to the remainder of the second support element. The first support element 45 can be displaced along the first direction of displacement 48 thanks to the guide and be rotated about a first axis of rotation 48a. The second support element 46 can be displaced along the second direction of displacement 49 thanks to the guide and be rotated about a second axis of rotation 49a. The support body 47 equally exhibits a substantially triangular shape. The structure of the carriage guide with springs 54, 55 and the locating device with leaf springs 56, 57 and screws 58, 59 substantially corresponds to the first model embodiment according to
A workpiece receiving part 60 with a cylindrical recess 61 for a workpiece is provided. The recess 61 has the form of an elongated well. It extends from one end of the workpiece receiving part to the other end. The workpiece receiving part 60 substantially exhibits the shape of half a circular cylinder. The surface that faces downwards is round. The workpiece receiving part is bevelled at the sides. The workpiece receiving part rests on the first support element 45 and the second support element 46.
The second difference from the first model embodiment is that the leaf springs 56, 57 of the locating devices 52, 53 are tapered at the end opposite the firmly clamped end, and extend as far as the workpiece receiving part 60. As the workpiece receiving part 60 is flattened on the sides facing the tapered ends of the leaf springs 56, 57 and the leaf springs extend as far as the flattened sides, the leaf springs can fix not only the position of the support elements 45, 46 but also the position of the workpiece receiving part 60. The leaf springs press against the workpiece receiving part 60 from both sides.
Unlike the first model embodiment, the support body 73 is flattened on its upper side and there is no incision on its entire lower side. Like the first model embodiment, the support body 73 exhibits a substantially triangular shape.
Unlike the first model embodiment, in the third model embodiment there are four guide pins 76 provided to guide the translational movement of the first carriage 74. The position of the guide pins also influences the shape of the first carriage. Incisions 81 for the guide pins are provided on the sides of the first carriage 74. They act as guides along the guide pins 76 in a translational movement of the first carriage 74 and limit the displacement path.
On the third model embodiment, the second support element 72, the second carriage 75 and the corresponding guide pins have a matching design to the first support element 71, the first carriage 74 and the corresponding guide pins.
All features of the invention can be material to the invention both individually and in any combination.
Krumm, Christian, Pahud, Pierre
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Aug 26 2015 | PAHUD, PIERRE | ROLLOMATIC S A | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 036523 | /0512 | |
Aug 26 2015 | KRUMM, CHRISTIAN | ROLLOMATIC S A | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 036523 | /0512 |
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