The present disclosure refers to an impingement cooling arrangement for cooling a duct wall of a duct guiding a hot gas flow. The impingement cooling arrangement includes an impingement sleeve which is at least partly disposed in a compressed air plenum, and spaced at a distance to the duct wall to form a cooling flow path between the duct wall and the impingement sleeve such that cooling air injected from the compressed air plenum through apertures in the sleeve impinges on the duct wall. At least one flow diverter is arranged in the cooling flow path to divert the cross flow away from at least one aperture. Besides the impingement cooling arrangement a gas turbine with such an arrangement as well as a method for cooling a duct wall are provided.
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17. A method for impingement cooling a duct wall of a duct guiding hot gases in a hot gas flow path having an upstream end and a downstream end, wherein an impingement sleeve having a plurality of first apertures is surrounding the duct wall, and spaced at a distance therefrom to form a cooling flow path between the duct wall and the impingement sleeve, the method comprising:
injecting cooling air through the first apertures so that the cooling air flows as cross flow towards an exit at one end of the hot gas flow path after the cooling air impinges on the duct wall,
diverting the cross flow away from at least a second aperture of the impingement sleeve by a first flow diverter, which is arranged upstream of the first apertures in the cooling flow path, the first flow diverter comprising:
a plurality of walls comprising a first wall, a second wall, and a third wall, the second wall positioned between the first wall and the third wall, the second wall configured to block the cross flow from the second aperture so that cooling air passing through the second aperture impinges upon the duct wall in a region that is free of the cross flow, the first wall configured to direct the cross flow away from the second aperture within the cooling flow path and the third wall configured to direct the cross flow away from the second aperture within the cooling flow path; and
increasing a flow area between at least two second flow diverters arranged next to each other, each of the second flow diverters comprising a wall section, with the wall sections of the second flow diverters oriented relative to each other with an angle in the range of 10° to 160° such that the flow area between the-second flow diverters increases in a downstream direction of the cross flow.
1. An impingement cooling arrangement for cooling a duct wall of a duct guiding a hot gas flow in a hot gas flow path having an upstream end and a downstream end, comprising:
an impingement sleeve, the impingement sleeve being at least partly disposed in a compressed air plenum, and the impingement sleeve having a plurality of apertures surrounding the duct wall, and spaced at a distance therefrom to form a cooling flow path between the duct wall and the impingement sleeve such that cooling air injected from the compressed air plenum passes through the apertures during operation to impinge on the duct wall and subsequently flow as cross flow towards an exit of the cooling flow path, and
at least one flow diverter is arranged in the cooling flow path between the impingement sleeve and the duct wall adjacent a first aperture of the plurality of apertures to divert the cross flow away from the first aperture of the plurality of apertures, each flow diverter comprising a plurality of walls comprising a first wall, a second wall, and a third wall, the second wall positioned between the first and third walls, the second wall configured to block the cross flow from the first aperture so that cooling air passing through the first aperture impinges upon the duct wall in a region that is free of the cross flow, the first wall configured to direct the cross flow away from the first aperture within the cooling flow path and the third wall configured to direct the cross flow away from the first aperture within the cooling flow path; and
a dividing wall arranged upstream or downstream of the flow diverter or integrated in the flow diverter, which is aligned with a main extension of the duct wall, the dividing wall extending from the second wall in a direction that is parallel to the flow direction of the hot gas flow during operation.
12. An impingement cooling arrangement for cooling a duct wall of a duct guiding a hot gas flow in a hot gas flow path having an upstream end and a downstream end, comprising:
an impingement sleeve, the impingement sleeve being at least partly disposed in a compressed air plenum, and the impingement sleeve having a plurality of apertures surrounding the duct wall, and spaced at a distance therefrom to form a cooling flow path between the duct wall and the impingement sleeve such that cooling air injected from the compressed air plenum passes through the apertures during operation to impinge on the duct wall and subsequently flow as cross flow towards an exit of the cooling flow path,
at least one first flow diverter arranged in the cooling flow path between the impingement sleeve and the duct wall adjacent a first aperture of the plurality of apertures to divert the cross flow away from the first aperture of the plurality of apertures, each first flow diverter comprising a plurality of walls comprising a first wall, a second wall, and a third wall, the second wall positioned between the first and third walls, the second wall configured to block the cross flow from the first aperture so that cooling air passing through the first aperture impinges upon the duct wall in a region that is free of the cross flow, the first wall configured to direct the cross flow away from the first aperture within the cooling flow path and the third wall configured to direct the cross flow away from the first aperture within the cooling flow path; and
at least two second flow diverters arranged next to each other, each comprising a wall section, with the wall sections of the second flow diverters oriented relative to each other with an angle in the range of 10° to 160° such that a flow area between the-second flow diverters increases in a downstream direction of the cross flow.
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This application claims priority to European application 13190131.6 filed Oct. 24, 2013, the contents of which are hereby incorporated in its entirety.
The disclosure refers to an Impingement cooling arrangement, more particularly, to an Impingement cooling arrangement for cooling a hot gas duct.
The thermodynamic efficiency of power generating cycles depends on the maximum temperature of its working fluid which, in the case for example of a gas turbine, is the hot gas exiting the combustor. The maximum feasible temperature of the hot gas is limited by combustion emissions as well as by the operating temperature limit of the metal parts in contact with this hot gas, and on the ability to cool these parts below the hot gas temperature. The cooling of the hot gas duct walls forming the hot gas flow paths of advanced heavy duty gas turbines is difficult and currently known cooling methods carry high performance penalties, i.e. lead to a reduction in power and efficiency.
Impingement cooling is one of the most effective cooling techniques for components which are exposed to gases with high hot gas temperatures. For impingement cooling of a duct a sleeve is disposed a short distance away from the duct outer surface. The impingement sleeve contains an array of holes through which compressed cooling gas discharge to generate an array of air jets which impinge on and cool the outer surface of the duct. After impingement the cooling gas flows in a cooling path delimited by the duct and the impingement sleeve towards one end of the duct. This flow leads to a so called cross flow. Usually the first impingement rows allow impingement of the duct without any cross-flow in the cooling channel. As the number of subsequent impingement rows is increasing towards the end of the duct, the cross flow in the cooling channel builds up. As a disadvantage, the increasing cross flow in the cooling channel hinders and lowers the possible heat transfer coefficients of the impingement cooling as the impingement jets are diverted and bent away from the combustion chamber wall (see
To limit the cross flow velocity it has been suggested in the U.S. Pat. No. 4,719,748 A to increase the height of the cooling channel over the length of the cooling channel. However, an increase of the height of the cooling channel reduces the speed of the impingement jet reaching the duct wall.
In addition to the decreasing efficiency of impingement cooling over the length of a duct cooled with impingement cooling the typical heat load of a duct wall is not homogeneous. For example most combustion chambers of gas turbines show an inclination with respect to the engine axis, which leads to a change in the hot gas flow direction. The hot gas flow in the combustion chamber has to adapt to this change in main flow direction leading to areas with higher heat load, so-called hot spots, on typical locations off the combustion chamber walls. To ensure the life time of the areas of the duct which are exposed to increased heat load as increased cooling is required at these locations.
The object of the present disclosure is to propose an impingement cooling arrangement which allows efficient impingement cooling of a duct wall independent of the position on the duct wall guiding a hot gas flow.
The disclosed impingement cooling arrangement for cooling a duct wall of a duct guiding a hot gas flow in a hot gas flow path with an upstream end and a downstream end comprises an impingement sleeve. The impingement sleeve is at least partly disposed in a compressed air plenum, and the sleeve has a plurality of apertures surrounding the duct such that cooling air injected from the compressed air plenum through the apertures impinges on the duct wall. The sleeve is spaced at a distance from the duct wall to form a cooling flow path between the duct wall and the impingement sleeve such that the injected air flows as cross flow towards an exit at the end of the sleeve.
Such an arrangement can for example be used for cooling a duct wall of a gas turbine, more specifically for cooling a wall of a combustor or combustion chamber.
The cooling flow and the hot gas flow typically flow in counterflow, i.e. the cooling flow flows from the downstream end of the duct to the upstream end of the duct. However, arrangements with parallel cooling air flow and hot gas flow are conceivable. Such a parallel flow arrangement can be advantageous for combustion chambers and combustor arrangements with staged or sequential combustion where additional air is injected in the second combustion stage. The cooling air can for example also be air for a so called late lean combustion. Further, the cooling air can be used as dilution air for a second combustion stage to cool the hot gases by admixing the cooing air to the hot gas downstream of a first flame.
According to a first embodiment at least one flow diverter is arranged in the cooling flow path to divert the cross flow away from at least one aperture.
A flow diverter can be a rib or a wall extending into the cooling channel from the sleeve or the duct wall or can be connecting the sleeve with the duct wall.
Typically the flow diverter is connected to the sleeve or forms an integral part of the sleeve as the thermal load of the sleeve is lower, since it is not exposed to the hot gas, and cheaper materials can therefore be used. Alternatively, the flow diverter can be connected to the duct wall or form an integral part of the duct wall. In this case they can act as cooling ribs to better cool the duct wall.
According to another embodiment of the impingement cooling arrangement a flow diverter is arranged downstream of a first aperture for injecting cooling air in the cooling flow path. More particular the diverter is arranged downstream of a first aperture and upstream of a second aperture for injection cooling air in the cooling flow path for impingement cooling.
More specifically the flow diverter causes a wake in the cross flow and at least one aperture for injecting cooling air in the cooling flow path is arranged in the wake of the flow diverter.
In a further embodiment of the impingement cooling arrangement the flow diverter is extending from the duct wall to the impingement sleeve. Thus the flow diverter can close a section of the cooling flow channel and completely stop the cross flow in this section.
In yet a further embodiment of the impingement cooling arrangement the flow diverter separates a part of the cooling air channel from the upstream cross flow for starting a new cooling flow section, which opens to the cooling air channel at a downstream end of the flow diverter.
In an alternative embodiment of the impingement cooling arrangement according the flow diverter is extending from the duct wall or from the impingement sleeve into the cooling flow path with a height which is smaller than the height of the cooling flow path. Thus a part of the cross flow can pass the flow diverter to allow a minimum cooling air flow even if an impingement aperture downstream of the flow diverter is blocked for example by dirt during operation. In addition the resulting gap between flow diverter and duct wall, respectively between flow diverter and sleeve allows for relative movements of the two components due to thermal expansion.
In a further embodiment of the impingement cooling arrangement the flow diverter comprises a wall section which is arranged at an angle between +/−5° and 90° relative to an axis of the duct. To better block some part of the cooling flow path the flow diverters can be arranged at an angle between +/−30° and 90° or at an angle of more than 45° and up to 90°.
In yet a further embodiment the impingement cooling arrangement comprises at least a pair of flow diverters arranged next to each other. Each of the flow diverters comprises a wall section, and the wall sections are orientated relative to each other such that they open with an angle in the range of 10° to 160°. Due to the opening of the wall sections the flow area between the two flow diverters increases in the downstream direction of the cross flow. Due to the increase in the flow area the velocity of the cross flow between the two wall sections is reduced to allow more effective impingement cooling in this area. Respectively, the flow velocity can be kept constant in spite of additional cooling air being injected between the two wall sections for impingement cooling or the increase in cross flow velocity is reduced relative to an arrangement without flow diverters.
More specifically the impingement cooling arrangement can have a height of the cooling flow path which is substantially constant along a length of the cooling flow path. The length of the cooling flow path is the extension in flow direction of the cooling flow in the cooling flow path from an upstream end at the first impingement hole to the exit of the cooling flow path at a downstream end of the cooling flow path.
In an impingement cooling arrangement the impingement density in an area of the cooling air flow path in which the deflected flow passes the duct wall can be smaller than in the region downstream of the flow diverter. More specifically the impingement density in the region downstream of the flow diverter can be higher for a length of at least two times the height of the cooling flow path.
The impingement density is the impingement flow per duct wall area. The impingement density is a function of the number of apertures per unit area, of the apertures cross sectional area, as well as the available pressure drop for driving impingement jets and the loss coefficient of the apertures or the resulting velocity of the impingement jets.
According to another embodiment of the impingement cooling arrangement a dividing wall is arranged upstream or downstream of the flow diverter, which is aligned with a main extension parallel to the flow direction of the cross flow during operation. Such a dividing wall can also be integrated into the flow diverter.
Such a dividing wall upstream of the flow diverter can be useful to guide the cooling air flow symmetrically around the flow diverter in case of non-symmetric thermal loading of wall. Thus it can be assured that regions on both sides of the flow diverter are sufficiently cooled.
In yet another embodiment of the impingement cooling arrangement the flow diverter is arranged such that during operation it causes a dead water in a downstream direction of the cross flow. At least one aperture is arranged in the sleeve such that cooling air impinges on the duct wall in the dead water. The flow diverter can be a simple wall or another blunt body arranged in the cooling flow or can for example be a cylinder.
Typically the diverter is arranged to extend from duct wall or the sleeve substantially at a right angle to the wall or sleeve surface.
Specifically, the duct cooled by the impingement cooling arrangement is delimiting a combustion chamber.
Besides the impingement cooling arrangement a gas turbine comprising such an impingement cooling arrangement is an object of the disclosure.
Further a method for impingement cooling a duct wall of a duct guiding hot gases in a hot gas flow path having an upstream end and a downstream end is an object of the disclosure. An impingement sleeve having a plurality of apertures is surrounding the duct wall which has to be cooled, and is spaced at a distance therefrom to form a cooling flow path between the duct wall and the impingement sleeve. Cooling air is injected through the apertures to impinge on the duct wall and flows as cross flow towards an exit at one end of the hot gas flow path. According to the method at least part of the cross flow is diverted away from at least one aperture by at least one flow diverter which is arranged upstream of the aperture in the cooling flow path.
According to a further embodiment of the method the impingement cooling air is injected through the apertures downstream of the flow diverter such that at a distance of three times the height of the cooling flow path from the flow diverter the axial component of the flow velocity of the cooling air in the cooling flow path is substantially homogeneous. To achieve a homogeneous flow the injection flow has to match the flow around the diverter, i.e. the injection impingement flow downstream of the diverter per flow path area downstream of the diverter is equal to the incoming cross flow plus the injected impingement flow per cooling flow path area in the diverted flow at the sides of the diverter are substantially equal. Substantially equal can mean that the difference between resulting flow velocity in the area downstream of the diverter and the flow velocity in the areas at the sides of the diverters is less than 30% of the overall flow velocity. Preferably the difference is less than 10%.
The combustion air and cooling air can be ambient air, recirculated flue gas from a combustion process or a mixture of ambient air and recirculated flue gas.
The disclosure, its nature as well as its advantages, shall be described in more detail below with the aid of the accompanying schematic drawings of preferred but non-exclusive embodiments.
Referring to the drawings:
Intake air 2 is compressed to compressed gas 11 by the compressor 3. Fuel 8 is burned with the compressed gas in the combustor 4 to generate a hot gas flow 19. The hot gas is expended in the turbine 5 generating mechanical work.
Typically, the gas turbine system includes a generator 17 which is coupled to a shaft 6 of the gas turbine 1. The gas turbine 1 further comprises a cooling system for the turbine 5 and the combustor 4, which is not shown, as it is not the subject of this disclosure.
Exhaust gases 26 leave the turbine 5. The remaining heat is typically used in a subsequent water steam cycle, which is also not shown here.
The corresponding development of the cross flow 16 in the cooling flow path 15 and the resulting heat transfer coefficient α over the length x is shown in
A first example of an impingement cooling arrangement according to the disclosure is shown in a perspective view in
In the cooling flow path 15 a Y-shaped flow diverter 21 is arranged to divert the cross flow away from at least one aperture 14. The Y-shaped diverter 21 is a wall arrangement in the shape of a Y which is extending from the sleeve 10 to the duct wall 7. The diverter wall (also called rib) is extending at a substantially right angle to the surface of the sleeve 10 and duct wall 7. The Y-shaped diverter 21 is oriented such that the single leg of the Y is aligned parallel to the main extension of the duct, i.e. pointing in the direction of the hot gas flow 19 thereby dividing the cross flow 16. The two arms of the Y open like a v in the flow direction of the cross flow 16 thereby diverting the cross flow 16 away from the apertures 14 downstream of the flow diverter 21. The cooling air injected as impingement air downstream of the flow diverter 21 therefore impinges on the duct wall 7 in a region which is practically free of a cross flow 16 leading to a high heat transfer coefficient. A new cross flow 16 starts downstream of the flow diverter 21.
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In these embodiments impingement cooled ducts which are typical for a gas turbine with can combustors are shown. The can combustors are typically circumferentially distributed around the shaft 6 of the gas turbine and have a transition piece or transition section for the transition from a circular cross section of the combustion chamber to a cross section with a shape of a section of an annulus or practically rectangular flow cross section at the outlet, i.e. at the turbine inlet. The transition piece can be integrated into the duct or be a separate duct and the disclosed impingement cooling arrangement can equally be used for the duct guiding the hot gases in the transition piece.
The impingement cooling arrangement can also be used for annular ducts having a duct wall on the outer surface and on the inner surface guiding a hot gas flow in the space between the two duct walls. These can be applied to annular combustion chambers.
For all shown arrangements can or annular architectures or any combination of the two is possible.
All the explained advantages are not limited to the specified combinations but can also be used in other combinations or alone without departing from the scope of the disclosure. Other possibilities are optionally conceivable, for example, the combination of different flow diverter geometries such as a for example an arrangement with T-shaped and V-shaped diverters is conceivable. Also the use of other flow diverting elements such as L-shaped or W-shaped diverters is possible.
Further, the arrangement of the flow diverters relative to the flow direction in the flow path can be modified. For example based on
To generate a wake further geometries of the flow diverter besides cylinders such as for example a diverter with an oval cross section or any blunt geometry is conceivable.
The disclosed impingement cooling arrangement and method for cooling can be used in gas turbines as well as in other machines or plants in which a hot gas has to be guided by a duct wall such as for example a furnace or a reactor.
Huber, Michael, Maurer, Michael Thomas, Zahirovic, Selma
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