A developing device includes a storage unit that stores developer to be used to form a developer image on an image carrier, the developer containing toner and carrier, an auxiliary storage unit that stores the developer and is connected to the storage unit via a first opening from which the developer is supplied into the storage unit and a second opening from which the developer in the storage unit is taken in, a first transport member provided at the first opening to transport the developer in the auxiliary storage unit into the storage unit, a second transport member provided at the second opening to transport the developer in the storage unit into the auxiliary storage unit, and a supply unit that has an opening opposed to the first transport member and supplies toner to the developer transported from the auxiliary storage unit into the storage unit.
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1. A developing device comprising:
a storage unit that stores developer to be used to form a developer image on an image carrier, the developer containing toner and carrier;
an auxiliary storage unit that stores the developer and is connected to the storage unit via a first opening from which the developer is supplied into the storage unit and a second opening from which the developer in the storage unit is taken in;
a first transport member provided at the first opening to transport the developer in the auxiliary storage unit into the storage unit;
a second transport member provided at the second opening to transport the developer in the storage unit into the auxiliary storage unit to be fed to the first transport member;
a third transport member provided in the auxiliary storage unit; and
a supply unit that has an opening opposed to the first transport member and supplies toner to the developer transported from the auxiliary storage unit into the storage unit,
wherein the first transport unit and the second transport unit are provided above the third transport member.
19. An image forming apparatus comprising:
an image carrier;
a storage unit that stores developer to be used to form a developer image on the image carrier, the developer containing toner and carrier;
an auxiliary storage unit that stores the developer and is connected to the storage unit via a first opening from which the developer is supplied into the storage unit and a second opening from which the developer in the storage unit is taken in;
a first transport member provided at the first opening to transport the developer in the auxiliary storage unit into the storage unit;
a second transport member provided at the second opening to transport the developer in the storage unit into the auxiliary storage unit to be fed to the first transport member;
a third transport member provided in the auxiliary storage unit;
a supply unit that has an opening opposed to the first transport member and supplies toner to the developer transported from the auxiliary storage unit into the storage unit; and
a transfer unit that transfers the developer image formed on the image carrier onto a recording medium,
wherein the first transport unit and the second transport unit are provided above the third transport member.
2. The developing device according to
3. The developing device according to
wherein the first transport member is a rotating body that rotates to attract the developer in the auxiliary storage unit onto a surface thereof opposed to the auxiliary storage unit, to oppose the surface to the opening of the supply unit, and to oppose the surface to the storage unit so as to release attraction of the developer, and
wherein the second transport member is a rotating body that rotates to attract the developer in the storage unit onto a surface thereof opposed to the storage unit and to oppose the surface to the auxiliary storage unit so as to release attraction of the developer.
4. The developing device according to
wherein the supply unit is provided above the first transport member,
wherein the first transport member rotates to oppose at least a specific surface to the auxiliary storage unit, the supply unit, and the storage unit in order, and
wherein the second transport member rotates to oppose at least a specific surface to the storage unit and the auxiliary storage unit in order.
5. The developing device according to
6. The developing device according to
7. The developing device according to
8. The developing device according to
9. The developing device according to
wherein the first transport member is a rotating body that rotates to attract the developer in the auxiliary storage unit onto a surface thereof opposed to the auxiliary storage unit, to oppose the surface to the opening of the supply unit, and to oppose the surface to the storage unit so as to release attraction of the developer, and
wherein the second transport member is a rotating body that rotates to attract the developer in the storage unit onto a surface thereof opposed to the storage unit and to oppose the surface to the auxiliary storage unit so as to release attraction of the developer.
10. The developing device according to
wherein the supply unit is provided above the first transport member,
wherein the first transport member rotates to oppose at least a specific surface to the auxiliary storage unit, the supply unit, and the storage unit in order, and
wherein the second transport member rotates to oppose at least a specific surface to the storage unit and the auxiliary storage unit in order.
11. The developing device according to
12. The developing device according to
13. The developing device according to
14. The developing device according to
15. The developing device according to
16. The developing device according to
17. The developing device according to
18. The developing device according to
20. The developing device according to
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This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2016-024080 filed Feb. 10, 2016.
(i) Technical Field
The present invention relates to a developing device and an image forming apparatus.
(ii) Related Art
In a developing device in which developer containing toner serving as an image forming material and carriers serving as a transport medium for the toner is supplied to a bearing member for development while being agitated and transported by an agitating member, toner is supplied according to the toner concentration. In a structure using a toner concentration sensor to detect the toner concentration, when the amount of toner consumed by development increases and the transport amount (transport speed) of developer transported per unit time by the agitating member exceeds a reference speed, the amount of developer around the toner concentration sensor sometimes increases. In this case, the difference between the supply amount and the required amount of toner increases, and this may hinder supply of required toner.
According to an aspect of the invention, there is provided a developing device including a storage unit that stores developer to be used to form a developer image on an image carrier, the developer containing toner and carrier, an auxiliary storage unit that stores the developer and is connected to the storage unit via a first opening from which the developer is supplied into the storage unit and a second opening from which the developer in the storage unit is taken in, a first transport member provided at the first opening to transport the developer in the auxiliary storage unit into the storage unit, a second transport member provided at the second opening to transport the developer in the storage unit into the auxiliary storage unit, and a supply unit that has an opening opposed to the first transport member and supplies toner to the developer transported from the auxiliary storage unit into the storage unit.
An exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
Configuration of Image Forming Apparatus
An image forming apparatus 10 illustrated in
Each of the image forming units 20 includes a photoconductor 22 serving as an example of an image carrier, a charging roller 24 that charges the photoconductor 22, an exposure unit 26 that forms a latent image by exposing the charged photoconductor 22, and a developing device 100 that forms a toner image TZ on the photoconductor 22. Each image forming unit 20 also includes a cleaning blade 28 that cleans the photoconductor 22. In this way, the image forming unit 20 is an electrophotographic unit that performs processes of charging, exposure, development, and cleaning.
The developing device 100 forms a toner image TZ by performing development using developer G (see
The transfer unit 30 includes a transfer belt 32 on which a toner image TZ is transferred from each photoconductor 22, a driving roller 33 and driven rollers 34 on which the transfer belt 32 is wound, four first transfer rollers 36, and a second transfer roller 38. Each of the first transfer rollers 36 first-transfers a toner image TZ on the corresponding photoconductor 22 onto the transfer belt 32 by a potential difference from the grounded photoconductor 22. The second transfer roller 38 second-transfers the toner image TZ on the transfer belt 32 onto transported paper P by a potential difference from the grounded driving roller 33.
Developing Device
As illustrated in
As illustrated in
As illustrated in
Housing
As illustrated in
The first agitation chamber 103 is located between the first partitioning wall 102B and the second partitioning wall 102C. The first agitation chamber 103 extends from a part of the side wall 102D on one short side of the housing 102 to a part of the side wall 102D on the other short side. In the first agitation chamber 103, a first agitating member 106 shaped like a rod is provided rotatably with an axial direction along the long-side direction of the housing 102. The first agitating member 106 includes a shaft portion 106A, a thick shaft portion 106B, and a first blade portion 106C. Details of the first agitating member 106 will be described later. As illustrated in
As illustrated in
As illustrated in
The flow passage member 102E is a long member having a longitudinal direction along the long-side direction of the housing 102, and is attached to the housing 102 while being in contact with the first partitioning wall 102B, the side wall 102D, and the covering member 115. A surface of the flow passage member 102E opposed to the first agitating member 106 in a state in which the flow passage member 102E is attached to the housing 102 has a curved face 102F. The curved face 102F of the flow passage member 102E and the bottom surface 103A form a flow passage of circular cross section. Therefore, at the position of the VB-VB cross section of
At the position of the VC-VC cross section of
As illustrated in
As illustrated in
As illustrated in
The developing sleeve 104B retains the developer G on its outer peripheral surface, and develops a latent image on the photoconductor 22 with toner T to form a toner image TZ. In
The first agitating member 106 and the second agitating member 108 will be described further.
As illustrated in
As illustrated in
As described above, at the position where the thick shaft portion 106B is provided, the cross-sectional area of the flow passage for the developer G in the first agitation chamber 103 is smaller than in the part of the shaft portion 106A except for the thick shaft portion 106B. For this reason, the developer G stays inside the first agitation chamber 103 on the upstream side of the thick shaft portion 106B in the transport direction of the developer G.
As illustrated in
The interval of the second blade portion 108B in the second agitating member 108 is substantially equal to the interval of the first blade portion 106C in the first agitating member 106. Therefore, the transport speed at which the developer G is transported by the first agitating member 106 and the transport speed at which the developer G is transported by the second agitating member 108 are substantially equal, and are referred to as a first transport speed (g/m) hereinafter.
Auxiliary Storage Chamber and Transport Member
As illustrated in
In the developing device 100 illustrated in
As illustrated in
First Rotating Member
Next, the first rotating member 120 will be described.
As illustrated in
The magnet 120A is shaped like a column, and is fixed to the housing 102. As an example, the magnet 120A includes a magnetic pole N (pickup pole) that picks up developer G in the auxiliary storage chamber 107 and causes the developer G to be attracted on the outer periphery of the sleeve 120B and a magnetic pole S (retaining pole) that retains the developer G on the outer periphery of the sleeve 120B.
The sleeve 120B is shaped like a cylinder that covers the outer periphery of the magnet 120A, and is provided rotatably around the magnet 120A. The sleeve 120B is controlled so that it continuously rotates during rotations of the first agitating member 106 and the second agitating member 108.
The magnetic pole N of the magnet 120A is located at a position where the first rotating member 120 is opposed to the transport member 112 with the first opening 117A being disposed therebetween. In the example of
In the first rotating member 120, the rotation speed of the sleeve 120B is controlled so that it increases when the first transport speed of the first agitating member 106 and the second agitating member 108 for the developer G is increased and the second transport speed of the transport member 112 for the developer G is increased. Also, the rotation speed of the sleeve 120B is controlled so that it decreases when the first transport speed of the first agitating member 106 and the second agitating member 108 for the developer G is decreased and the second transport speed of the transport member 112 for the developer G is decreased.
In the first rotating member 120 having this structure, the developer G in the auxiliary storage chamber 107 is attracted onto the outer periphery of the sleeve 120B by the magnetic pole N of the magnet 120A, and the sleeve 120B rotates on its axis to transport the developer G from the inside of the auxiliary storage chamber 107 toward the first agitation chamber 103 via the supply port 119A. That is, the first rotating member 120 rotates to attract the developer G in the auxiliary storage chamber 107 on its surface opposed to the auxiliary storage chamber 107, to oppose the surface on which the developer G is attracted to the supply port 119A, and to then oppose the surface to the first agitation chamber 103 so that the developer G is released from attraction. When the sleeve 120B passes over the magnetic pole S of the magnet 120A, the developer G is released from attraction, and drops into the first agitation chamber 103 by its own weight.
Second Rotating Member
Next, the second rotating member 130 will be described.
As illustrated in
The magnet 130A has a columnar shape, and is fixed to the housing 102. As an example, the magnet 130A includes a magnetic pole N (pickup pole) that picks up the developer G in the first agitation chamber 103 and attracts the developer G on the outer periphery of the sleeve 130B, and a magnetic pole S (retaining pole) that retains the developer G on the outer periphery of the sleeve 130B.
The sleeve 130B is shaped like a cylinder that covers the outer periphery of the magnet 130A, and is provided rotatably around the magnet 130A. The sleeve 130B is controlled so that it continuously rotates during rotations of the first agitating member 106 and the second agitating member 108. Further, the sleeve 130B rotates in a direction opposite from the rotating direction of the sleeve 120B of the first rotating member 120 and at a rotation speed substantially equal to the rotation speed of the sleeve 120B. Although not particularly illustrated, as a specific structural example, the sleeve 120B and the sleeve 130B are rotated by the same driving source, and the sleeve 120B and the sleeve 130B are rotated in opposite directions by combination of gears.
The magnetic pole N of the magnet 130A is disposed at a position where the second rotating member 130 is opposed to the first agitating member 106. In the example of
In the second rotating member 130, the rotation speed of the sleeve 130B is controlled so that it increases and decreases in accordance with changes of the first transport peed of the first agitating member 106 and the second agitating member 108 for the developer G and the second transport speed of the transport member 112 for the developer G, similarly to the sleeve 120B in the first rotating member 120.
In the second rotating member 130 having this structure, the developer G in the first agitation chamber 103 is attracted onto the outer periphery of the sleeve 130B by the magnetic pole N of the magnet 130A, and the sleeve 130B rotates on its axis to transport the developer G from the inside of the first agitation chamber 103 toward the auxiliary storage chamber 107 via the upper side of the second rotating member 130. That is, the second rotating member 130 rotates to attract the developer G in the first agitation chamber 103 onto its surface opposed to the first agitation chamber 103 and to oppose the surface on which the developer G is attracted to the auxiliary storage chamber 107 via the upper side of the second rotating member 130 so that the developer G is released from attraction. When the sleeve 130B passes over the magnetic pole S of the magnet 130A, the developer G is released from attraction, and drops into the auxiliary storage chamber 107 by its own weight.
Driving Control Unit and Driving Unit
As illustrated in
In
Specifically, when increasing the image forming speed in the image forming apparatus 10, the speed switch section 110 increases the first transport speed for the developer G by increasing the rotation speed of the first agitating member 106 and the second agitating member 108. When decreasing the above-described image forming speed, the speed switch section 110 decreases the first transport speed for the developer G by decreasing the rotation speed of the first agitating member 106 and the second agitating member 108.
Further, as an example, the speed switch section 110 increases the rotation speeds of the transport member 112, the first rotating member 120, and the second rotating member 130 when increasing the image forming speed in the image forming apparatus 10 (see
Hopper Unit
As illustrated in
Between a wall portion around the supply port 119A and an outer peripheral surface of the first rotating member 120, there is a gap having a size such as to be closed by a magnetic brush formed by a set amount of developer G on the outer peripheral surface of the first rotating member 120. Therefore, when the amount of developer G for forming a magnetic brush is less than the set amount, the gap between the wall portion around the supply port 119A and the outer peripheral surface of the first rotating member 120 is opened. That is, the supply port 119A is closed in response to the increase in amount of developer G that forms a magnetic brush retained by the first rotating member 120, and is opened in response to the decrease in amount of developer G. When the supply port 119A is in a closed state, toner T is not supplied into the housing 102. In contrast, when the supply port 119A is in an open state, toner T is supplied from the hopper unit 119 into the housing 102 through the supply port 119A.
Circulation of Developer
Here, a description will be given of circulation (flow) of developer G inside the developing device 100.
As illustrated in
The developer G flowing in the second agitation chamber 105 is transported by the second agitating member 108 in a direction of illustrated open arrows (leftward direction in
Around the thick shaft portion 106B in the first agitation chamber 103, the cross-sectional area of the flow passage in which the developer G passes is smaller than in the part where the thick shaft portion 106B is not provided (see
Since the first agitation chamber 103 is filled with the developer G on the upstream side of the thick shaft portion 106B, the change in amount of developer G around the thick shaft portion 106B in the first agitation chamber 103 is suppressed. Thus, the volume of developer G transported per unit time in the transport direction by the first agitating member 106 is nearly fixed. Further, since the developer G is transported in a compressed state around the thick shaft portion 106B, resistive force acting on the developer G is nearly fixed.
Since the transport force for transporting the developer G and the resistive force acting on the developer G are thus nearly fixed by the thick shaft portion 106B in the developing device 100, the change in amount of developer G to be transported downstream of the thick shaft portion 106B may be suppressed. In the example of
In the developing device 100 illustrated in
In the exemplary embodiment, the developer G is moved from the first agitation chamber 103 to the auxiliary storage chamber 107 by being transported by the second rotating member 130. Hence, the amount of developer G flowing into the auxiliary storage chamber 107 is controlled by the rotation speed of the second rotating member 130. Therefore, for example, the amount of developer G flowing in the auxiliary storage chamber 107 per unit time is quantitatively controlled to be smaller than the amount of developer G in the staying region R. Since this avoids clogging of the interior of the auxiliary storage chamber 107 with the developer G, the second transport speed (g/m) of the transport member 112 for the developer G is kept close to the set transport speed.
When the first transport speed of the first agitating member 106 and the second agitating member 108 for the developer G changes, the amount of developer G staying in the staying region R changes. In the exemplary embodiment, however, since the second rotating member 130 attracts the developer G staying in the staying region R and transfers the developer G to the auxiliary storage chamber 107, the amount of developer G flowing from the second opening 117B into the auxiliary storage chamber 107 per unit time (in other words, the speed at which the developer G flows from the second opening 117B into the auxiliary storage chamber 107, hereinafter referred to as an inflow speed (g/m)) is controlled by the rotation speed of the second rotating member 130.
In the exemplary embodiment, the rotation speed of the second rotating member 130 is substantially equal to the rotation speed of the first rotating member 120. For this reason, the amount of developer G to be transferred from the auxiliary storage chamber 107 to the first agitation chamber 103 per unit time by the first rotating member 120 (in other words, the speed at which the developer G is discharged from the auxiliary storage chamber 107, hereinafter referred to as a discharging speed (g/m)) is substantially equal to the inflow speed of the developer G moved into the auxiliary storage chamber 107 by the second rotating member 130. In other words, the second rotating member 130 transports, from the first agitation chamber 103 to the auxiliary storage chamber 107, an amount of developer G corresponding to the amount of developer G transported from the auxiliary storage chamber 107 to the first agitation chamber 103 per unit time by the first rotating member 120. Therefore, when the image forming speed is stable, the amount of developer G in the auxiliary storage chamber 107 does not change greatly.
When the first transport speed of the developer G (rotation speed of the first agitating member 106 and the 108) increases, the rotation speed of the first rotating member 120 and the second rotating member 130 also increases, and the inflow speed and discharging speed of the developer G into and from the auxiliary storage chamber 107 also increase. Conversely, when the first transport speed of the developer G (rotation speed of the first agitating member 106 and the second agitating member 108) decreases, the rotation speed of the first rotating member 120 and the second rotating member 130 also decreases, and the inflow speed and discharging speed of the developer G into and from the auxiliary storage chamber 107 also decrease. Further, the second transport speed of the transport member 112 in the auxiliary storage chamber 107 for the developer G increases as the image forming speed increases, and decreases as the image forming speed decreases.
When the image forming speed is increased in the image forming apparatus 10 of the exemplary embodiment illustrated in
Supply of Toner
Consideration will be given to a case in which the ratio of the toner T in the developer G (toner concentration) decreases and the image density decreases in the image forming apparatus 10 illustrated in
Next, consideration will be given to a case in which the toner concentration is increased by supply of the toner T and the image density is returned to the required density. In this case, the toner concentration also increases in the developer G that is caused by the operation of the second rotating member 130 to flow from the staying region R of the first agitation chamber 103 into the auxiliary storage chamber 107. Also, the toner concentration increases in the developer G that is transported in the auxiliary storage chamber 107 by the transport member 112 and is attracted on the first rotating member 120. When the toner concentration increases, a magnetic brush formed on the outer peripheral surface of the first rotating member 120 by the developer G is increased. Hence, the supply port 119A of the hopper unit 119 is put in a closed state, and the supply of toner T from the hopper unit 119 into the housing 102 is restricted.
As described above, in the developing device 100 of the exemplary embodiment, the supply port 119A is opened and closed according to the toner concentration in the developer G, regardless of the image forming speed. For this reason, when the first transport speed of the developer G is changed, the difference between the amount of toner T required to maintain the density of a toner image TZ and the amount of toner T actually supplied may be suppressed from increasing. In the developing device 100 of the exemplary embodiment, since the supply port 119A is opened and closed by the magnetic brush formed on the outer periphery of the first rotating member 120, autonomous control of the toner concentration may be realized without providing a toner concentration sensor.
Here, consideration will be given to a structure such that the second rotating member 130 is not provided and the developer G staying in the staying region R of the first agitation chamber 103 flows into the auxiliary storage chamber 107 beyond the second partitioning wall 102C of the housing 102. Since the inflow speed of the developer G into the auxiliary storage chamber 107 is not controlled in this structure, when the amount of developer G staying in the staying region R of the first agitation chamber 103 increases, the inflow speed correspondingly increases. When the inflow speed exceeds the discharging speed of the developer G to be discharged by the first rotating member 120, the auxiliary storage chamber 107 is filled with the developer G. In such a situation, even when the toner concentration of the developer G in the first agitation chamber 103 decreases, much developer G that fills the auxiliary storage chamber 107 is attracted on the first rotating member 120 for a while. Since the supply port 119A of the hopper unit 119 is thereby closed, toner T is not supplied immediately. That is, followability in autonomous control of the toner concentration deteriorates.
In contrast, in the exemplary embodiment, since the inflow speed of the developer G into the auxiliary storage chamber 107 is controlled by the operation of the second rotating member 130, even when the amount of developer G staying in the staying region R of the first agitation chamber 103 increases, the inflow speed of the developer G does not increase by not less than an amount corresponding to the increase in the rotation speed of the second rotating member 130. Therefore, according to the exemplary embodiment, the auxiliary storage chamber 107 is not filled with the developer G. For this reason, toner T is supplied while sensitively following the decrease in toner concentration of the developer G in the first agitation chamber 103.
Another Structural Example of Second Rotating Member
In this structural example, a housing 102 of a developing device 100 has a structure similar to that of
The magnet 130C includes a magnetic pole N serving as a pickup pole and a magnetic pole S serving as a retaining pole, similarly to the magnet 130A of
While a first agitating member 106 and a second agitating member 108 are rotating, the sleeve 130D of the second rotating member 130 illustrated in
According to this structure, when the developer G in the first agitation chamber 103 is attracted on the outer periphery of the sleeve 130D by the magnetic pole N of the magnet 130C and the sleeve 130D rotates on its axis, the second rotating member 130 transports the developer G from the inside of the first agitation chamber 103 toward an auxiliary storage chamber 107 via a lower side of the second rotating member 130. When the sleeve 130D passes over the magnetic pole S of the magnet 130C, the developer G drops into the auxiliary storage chamber 107 by its own weight. In the structure of
While the exemplary embodiment has been described above, the specific mode of the present invention is not limited to the above-described exemplary embodiment. For example, the first blade portion 106C is also provided on the thick shaft portion 106B in the first agitating member 106 in the above exemplary embodiment. Alternatively, a groove extending in the axial direction may be formed on the outer peripheral surface of the thick shaft portion 106B without forming the first blade portion 106C in the thick shaft portion 106B so that the developer G is transported from the staying region R to the downstream side of the thick shaft portion 106B via this groove. Further alternatively, for example, a platelike paddle projecting in the radial direction on the outer peripheral surface of the shaft portion 106A may be provided, instead of the thick shaft portion 106B, so as to produce a staying region R on the upstream side of the paddle.
In the above-described exemplary embodiment, the length of the auxiliary storage chamber 107 is about ⅓ of the length of the housing 102 (first agitation chamber 103). Alternatively, for example, the length of the auxiliary storage chamber 107 may be shortened to increase the sensitivity to the toner concentration. Since the degree of flexibility in arranging the auxiliary storage chamber 107 in the housing 102 is high, for example, the auxiliary storage chamber 107 may be disposed at a position that is not adjacent to the first agitation chamber 103 (for example, a position protruding leftward in
Further, in the above-described exemplary embodiment, the second transport speed of the transport member 112 in the auxiliary storage chamber 107 for the developer G is increased and decreased in accordance with the increase and decrease of the first transport speed of the first agitating member 106 and the second agitating member 108 for the developer G. Alternatively, the second transport speed may be fixed regardless of the increase and decrease of the first transport speed under the condition that it is kept higher than the inflow speed of the developer G moved into the auxiliary storage chamber 107 by the operation of the second rotating member 130. Further alternatively, the rotation speed of the first rotating member 120 and the second rotating member 130 may also be fixed regardless of the increase and decrease of the first transport speed under the above-described condition.
The foregoing description of the exemplary embodiment of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiment was chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Nakamura, Takashi, Kato, Nao, Hayamizu, Kenji
Patent | Priority | Assignee | Title |
Patent | Priority | Assignee | Title |
5510882, | Dec 17 1993 | Mita Industrial Co., Ltd. | Developing device having an improved agitation and conveyance device |
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JP20112526, |
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