Apparatus for dyeing a continuously moving textile web which comprises means to apply a wetting agent to said web, means to apply pressure to said web to improve the penetration of said wetting agent, at least one means to apply dye to said web, including a container to hold dye, a rotating roller positioned partially in said container and adapted to pick up dye on its surface, a scraper having one end adjacent said rotating roller and the other end adjacent and above said web, said scraper being positioned to remove dye from said rotating roller to cause dye to flow upon the web, and means, such as a pair of rollers, to apply pressure to said web to improve dye penetration.

Patent
   RE29251
Priority
Nov 22 1972
Filed
Dec 18 1974
Issued
Jun 07 1977
Expiry
Jun 07 1994
Assg.orig
Entity
unknown
2
12
EXPIRED
9. Apparatus for dyeing a continuously moving pile warp textile web which comprises:
(A) means to apply a wetting agent to said web;
(B) means to apply uniform pressure to said web to improve the penetration of said wetting agent; and
(C) at least one means to apply a uniform, continuous dye film to the pile warp of said web, wherein each of said means is positioned in the sequence (A), (B), and (C) along the direction of movement of said web.
1. Apparatus for dyeing a continuously moving pile warp textile web which comprises:
(A) means to apply a wetting agent to said web;
(B) means to apply uniform pressure to said web to improve the penetration of said wetting agent;
(C) at least one means to apply a uniform continuous dye film to the pile warp of said web, including a container to hold dye, a rotating roller adapted to carry dye on its surface as received from said container, a scraper having one end adjacent said rotating roller and the other end adjacent and above said web, and positioned to remove dye from said rotating roller to cause said dye to flow upon said pile warp of said web; and
(D) means to apply pressure to said web to improve dye penetration, wherein each of said means is positioned in the sequence (A), (B), (C) and (D) along the direction of movement of said web.
2. The apparatus of claim 1 wherein said means (A) to apply a wetting agent includes a container to hold said wetting agent, a rotating roller adapted to carry said wetting agent on its surface as received from said container, a scraper having one end adjacent said rotating roller and the other end adjacent and above said web, and positioned to remove wetting agent from said rotating roller to cause said wetting agent to flow on said web.
3. The apparatus of claim 1 wherein said container to hold dye comprises a trough and said rotating roller is positioned above said trough with at least the lower portion of said rotating roller submerged in the dye in said trough.
4. The apparatus of claim 2 wherein said container to hold wetting agent includes a trough and said rotating roller adapted to carry wetting agent on its surface is positioned above said trough with at least its lower portion submerged in the wetting agent in said trough.
5. The apparatus of claim 1 wherein said means (B) to apply pressure to said web includes a pair of closely spaced pressure controlled, non-deflective rotating rollers through between which said web passes.
6. The apparatus of claim 1 wherein said means (D) to apply pressure to said web includes a pair of closely spaced rotating rollers through which said web passes.
7. The apparatus of claim 6 in which at least one of said rotating rollers of means (D) has a grooved surface.
8. The apparatus of claim 1 in which said means (D) to apply pressure to said web includes a member having a grooved edge in contact with said web.
10. The apparatus of claim 9, wherein said means (A) to apply a wetting agent includes a container to hold said wetting agent, a rotating roller adapted to carry said wetting agent on its surface as received from said container, a scraper having one end adjacent said rotating roller and the other end adjacent and above said web, and positioned to remove wetting agent from said rotating roller to cause said
wetting agent to flow on said web.
11. The apparatus of claim 10, wherein said container to hold wetting agent includes a trough and said rotating roller adapted to carry wetting agent on its surface is positioned above said trough with at least its lower portion submerged in the wetting agent in said trough.
12. The apparatus of claim 9, wherein said means to apply dye to said web includes a container to hold dye, a rotating roller adapted to carry dye on its surface as received from said container, a scraper having one end adjacent said rotating roller and the other end adjacent and above said web, and positioned to remove dye from said rotating roller to cause said dye to flow upon said web.
13. The apparatus of claim 12, wherein said container to hold dye comprises a trough and said rotating roller is positioned above said trough with at least the lower portion of said
rotating roller submerged in the dye in said trough. 14. The apparatus of claim 9, wherein said means (B) to apply pressure to said web includes a pair of closely spaced pressure controlled, non-deflective rotating rollers between which said web passes. 15. Apparatus for dyeing a continuously moving pile warp textile web which comprises:
(A) means to apply a uniform, continuous wetting agent film to said web;
(B) non-deflective roller means to apply uniform pressure to said web to uniformly distribute the wetting agent on the web and improve the penetration of said wetting agent; and
(C) at least one means to apply a uniform, continuous dye film to the pile warp of said web, wherein each of said means is positioned in the sequence (A), (B), and (C) along the direction of movement of said web.
16. The apparatus of claim 15, wherein said non-deflective roller means comprises a pair of closely spaced, pressure controlled, non-deflective rollers between which said web passes. 17. The apparatus of claim 15, wherein said means (A) to apply a wetting agent includes a container to hold said wetting agent, a rotating roller adapted to carry said wetting agent on its surface as received from said container, a scraper having one end adjacent said rotating roller and the other end adjacent and above said web, and positioned to remove wetting agent from said rotating roller to cause said wetting agent to flow on
said web.
18. The apparatus of claim 17, wherein said container to hold wetting agent includes a trough and said rotating roller adapted to carry wetting agent on its surface is positioned above said trough with at least its lower portion submerged in the wetting agent in said trough.
19. The apparatus of claim 15, wherein said means to apply dye to said web includes a container to hold dye, a rotating roller adapted to carry dye on its surface as received from said container, a scraper having one end adjacent said rotating roller and the other end adjacent and above said web, and positioned to remove dye from said rotating roller to cause said dye to flow upon said pile warp of said web.
20. The apparatus of claim 15, wherein said container to hold dye comprises a trough and said rotating roller is positioned above said trough with at least the lower portion of said rotating roller submerged in the dye in said trough.

This is a continuation of reissue application Ser. No. 308,710 filed Nov. 22, 1972, and now abandoned. swimming rolls already known. Swimming Rolls of the type disclosed in U.S. Pat. No. 2,908,964 dated Oct. 20, 1959 and sold under trade name "Swimming Rolls" and the registered trademark "Kusters Swimming Rolls". The pressure of the squeezing roll may be controlled.

The breadth leaving the squeezing rolls or the squeezing station B passes the return roll and advances below the dye applying unit which, in FIG. 1, has been designed in the same manner both for the wetting equipment and said dye applying equipment, comprising a trough 3', a feeding 4', a roll 5' with its appropriate drive and the scraper 7', said roll immersing into a dye liquid 10 contained in the trough 3', and said scraper contacting the roll throughout its length and the breadth throughout its width, scraping off from the roll the dye liquid taken along from the roll out of the trough, and passing the dye liquid onto the pile face of the carpet. The direction of rotation of the roll has been marked by the arrow 6'. The rotating speed of the roll 5' may be continuously controlled. In the same manner the liquid level to be maintained in the trough may be controlled.

A majority of dye applying means may be arranged in a sequence. In FIG. 1 a second dye applying equipment has been indicated.

The breadth leaving the dye applicator passes between the rolls 11 and 12 of which roll 11 has been designed as a grooved roll. The grooves are comparatively close to each other. In the embodiment shown the width of the grooves is 1.5 mm. and the distance between the grooves is also 1.5 mm. The depth of the grooves is 3 mm. The grooved roll may be replaced by another grooved roll with another groove dimension to satisfy all requirements. FIG. 3 is a sectional view of a grooved roll.

The grooved roll may also be a roll having a rubber cover or a repulsive cover such as polytetrafluorethylene, as may be seen in FIG. 4. The flexible cover has been identified by 13.

Instead of a grooved or comb roll it may even be possible to provide a scraper 14 in the form of a comb a sectional view of which is shown in FIG. 5. Even the rake may be provided with a rubber cover or a similar one such as a polytetrafluorethylene cover. The rake must be inclined towards the direction of the running breadth in which case the end contacting the breadth is slightly bent off in the same direction.

The breadth leaving the pair of rolls 11 and 12 is sagging in the form of a loop 15 and is pulled off via a sag control from the same into the direction of the arrow E.

The difference between the embodiment according to FIG. 1 and that according to FIG. 2 is that, in FIG. 2, a trough 16 has been provided for wetting the breadth, said trough containing the wetting liquid 17. The carpet is passed through the wetting agent via the roll 18 and by means of the roll 19 located within the trough.

Appenzeller, Valentin, Kutz, Johannes

Patent Priority Assignee Title
4391604, Oct 21 1980 Dura Tufting GmbH Process for dyeing textile fabric: mechanical treatment to promote foaming in fabric before steaming
8082057, Apr 24 2007 ALADDIN MANUFACTURING CORPORATION Carpet dyeing systems and methods
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Executed onAssignorAssigneeConveyanceFrameReelDoc
Dec 18 1974Eduard Kuesters Maschinenfabrik(assignment on the face of the patent)
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