As an improved way of effecting fast valving of turbines of power system steam-electric generating units for the purpose of improving the stability of power transmission over transmission circuits to which their generators make connection , when stability is threatened by line faults and certain other stability endangering events, and in which intercept valves are rapidly closed on a momentary basis, the procedure of intercept valve closure is supplemented by simultaneously initiating turbine and steam supply source control programs, which (a) being bring into effect a sustained reduction in turbine driving power via employment of measures which may include full closing of some or all control valves and/or employment of preprogrammed control valve repositioning, with provision to automatically divert high pressure steam to the condenser or to atmosphere as a way to prevent discharge of steam through high pressure safety valves. (b) bring into effect a rapidly executed process of reduction of rate of generation of steam within steam supply sources, and (c) initiate a control program that effects a predetermined degree of partial reopening of intercept valves early in the course of the generator rotor's first backward swing, following which intercept valves are further opened and control valve positions optionally revised in preprogrammed ways with the overall effect that in the period following the first forward swing the magnitude of turbine driving power is caused to hold below the value that applied prior to the event that initiated fast valving and to at most only briefly exceed a final sustained value that can be preset.
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2. providing in a preprogrammed manner so that a fast valving signal is generated and transmitted as an input to the turbine and steam generator control system on the occurrence of certain types of events that endanger preservation of system stability.
a. a fast valving signal is generated on the occurrence of system stability endangering events of a type that cause the said generator to experience a sudden at least momentary reduction of load, b. the said fast valving signal is made available as an input to that portion of the turbine's control system that is adapted to bring into effect the said preprogrammed processes.
21. In a steam-electric installation which incorporates an alternating current type generator driven by a compound type steam turbine incorporating control valves ahead of the high pressure turbine, and intercept valves ahead of the turbine or turbines that receive steam from the discharge of the high pressure turbine, which high pressure turbine is of the partial admission type, and wherein there is provision to rapidly close at least half of the turbine's control valves by valve actuator oil dumping, the generator of which installation makes connection to a power system which includes a plurality of prime mover driven generators, which generators are interconnected by a plurality of alternating current transmission circuits, the method of employing fast valving as a way to avoid development of system instability which comprises, providing within the turbine's control system for response to a fast valving signal by bringing into effect preprogrammed processes of repositioning of both control and intercept valves, which include rapid closing of some but not all control valves effected with the benefit of valve actuator oil dumping.
1. In a steam-electric installation which incorporates an alternating current type generator driven by a compound type steam turbine incorporating control valves ahead of the high pressure turbine, and intercept valves ahead of the turbine or turbines that receive steam from the discharge of the high pressure turbine, which installation also incorporates a fossil fuel type steam generator equipped with a reheater, and also one or more power operated relief valves located ahead of the high pressure turbine, which are so controlled as to open and discharge steam to atmosphere when pressure ahead of the valve or valves exceeds a preset value that is less than that at which the turbine's high pressure safety valves are set to open, and to reclose when pressure falls below a preset value which exceeds normal operating pressure ahead of the turbine, the generator of which installation is part of makes connection to a power system which includes a plurality of prime mover driven generators, which generators are interconnected by a plurality of alternating current transmission circuits, the method of employing fast turbine valving as a way to avoid development of system instability as a consequence of stability endangering events of a type adapted to cause the generator of the said installation to experience a sudden at least momentary reduction of load, which comprises the steps of,
1. providing within the turbine and steam generator control system, for response to a fast valving initiation signal input by bringing into effect preprogrammed jointly effected processes of, a. at least partial intercept valve closure effected fast enough to have a favorable effect on generator rotor first swing stability, and control valve repositioning plus intercept valve reopening so effected as to cause turbine driving power subsequent to generator rotor first forward swing to hold below a preset value that is less than the driving power that applied prior to the event that brought about development of the signal, b. runback of rate of steam production within the steam generator to a value that will cause termination of the whatever discharge of steam through said power operated relief valves that will may at first take place, with provision so that said runback is effected rapidly enough and is otherwise so executed as to avoid overheating of the reheater, 2.
17. In a nuclear steam electric installation which incorporates an alternating current type generator that is driven by a compound type steam turbine in which steam received from a nuclear steam supply source passes through control valves into a high pressure turbine and is discharged as a mixture of steam and water into one or more moisture separators in which the bulk of the water is separated out and discharges into a drain system, and from there returns eventually to the nuclear steam supply source, and in which demoisturized steam is discharged from the moisture separator or separators into one or more reheaters from which it passes into one or more low pressure turbines, which it enters through intercept valves, which installation includes one or more by-pass valves that are arranged to open and discharge high pressure steam to the condenser when steam pressure ahead of the valves exceeds a preset value, and close when pressure falls below said preset value, the generator of which installation makes connection to a power system which includes a plurality of alternating current transmission circuits, the method of employing fast valving as a way to avoid development of system instability which comprises the steps of
1. providing within the turbine and steam generator control system, for response to a fast valving initiation signal input by bringing into effect preprogrammed jointly effected processes of, at least partial intercept valve closure effected fast enough to have a favorable effect on generator rotor first swing stability, and control valve repositioning plus intercept valve reopening so effected as to cause turbine driving power subsequent to generator rotor first forward swing to hold below a preset value that is less than the driving power that applied prior to the event that brought about development of the signal, 2. providing in a preprogrammed manner so that a. a fast valving signal is generated on the occurrence of system stability endangering events of a type that cause the said generator to experience a sudden at least momentary reduction of load, b. the said fast valving signal is made available as an input to that portion of the turbine's control system that is adapted to bring into effect the said preprogrammed processes. 20. In a steam-electric installation which incorporates an alternating current type generator driven by a compound type steam turbine incorporating control valves ahead of the high pressure turbine, and intercept valves ahead of the turbine or turbines that receive steam from the discharge of the high pressure turbine, which installation also incorporates a fossil fuel type steam generator equipped with a reheater, and also one or more power operated relief valves located ahead of the high pressure turbine, which are so controlled as to open and discharge steam when pressure ahead of the valve or valves exceeds a preset value that is less than that at which the turbine's high pressure safety valves are set to open, and to reclose when pressure falls below a preset value which exceeds normal operating pressure ahead of the turbine, the generator of which installation makes connection to a power system which includes a plurality of prime mover driven generators, which generators are interconnected by a plurality of alternating current transmission circuits, the method of employing fast valving as a way to avoid development of system instability, which comprises the steps of,
1. providing the turbine and steam generator control system with a plurality of fast valving signal input channels, each of which, when it receives a signal, will bring into effect a different pair of preprogrammed jointly effected processes of a. intercept valve closure effected fast enough to have a favorable effect on generator rotor first swing stability, and control valve repositioning plus intercept valve reopening so effected as to cause turbine driving power subsequent to generator rotor first forward swing to hold below a preset value that is less than the driving power that applied prior to the event that brought about development of the signal, b. runback of rate of steam production within the steam generator to a value that will cause termination of whatever discharge of steam through said power operated relief valves that may at first take place, with provision so that said runback is effected rapidly enough and is otherwise so executed to avoid overheating of the reheater, 2. providing in a preprogrammed manner so that a. a fast valving signal is generated on the occurrence of system stability endangering events of a type that cause the said generator to experience a sudden at least momentary reduction of load, b. the said fast valving signal is selectively made available to one of the said plurality of fast valving signal input channels, in such manner that the pair of preprogrammed processes that will be activated will depend in a preprogrammed way on the nature of the stability endangering event. 2. The method of
3. The method of
4. The method of
5. The method of
are rapidly closed by valve actuator oil dumping. 6. In a steam-electric installation incorporating a U.S. type an alternating current type generator driven by a compound type steam turbine incorporating control valves ahead of the high pressure turbine, and intercept valves ahead of the turbine or turbines that receive steam from the discharge of the high pressure turbine, which installation also includes a reheater, and also a once-through boiler, one or more power operated valves that are arranged so that when opened they provide a path by which steam can by-pass from a point ahead of the turbine to the flash tank of said boiler, and from thence to the condenser, which valves are subject to the control ofa-- of a control system which causes is operative under load conditions to cause them to open when the pressure ahead of the valves exceeds a preset value which is less than that pressure that will cause discharge of steam through the turbine's high pressure safety valves, and are also so controlled as to close when pressure falls to a preset value that exceeds the normal operating pressure of the turbine, the generator of which installation is part of makes connection to a power system which includes a plurality of prime mover driven generators, which generators are interconnected by a plurality of alternating current transmission circuits, the method of employing fast turbine valving as a way to avoid development of system instability as a consequence of stability endangering events of a type adapted to cause the generator of the said installation to experience a sudden at least momentary reduction of load, which comprises the steps of, 1. providing within the turbine and steam generator control system, for response to a fast valving initiation signal input by bringing into effect preprogrammed jointly effected processes, of a. at least partial intercept valve closure effected fast enough to have a favorable effect on generator rotor first swing stability, and control valve repositioning plus intercept valve reopening so effected as to cause turbine driving power subsequent to generator rotor first forward swing to hold below a preset value that is less than the driving power that applied prior to the event that brought about development of the signal, b. runback of rate of steam production within the steam generator to a value that will cause termination of whatever discharge of steam through said steam by-pass valves may take place with provision so that said runback is effected rapidly enough and is otherwise so executed to avoid overheating of the reheater. 2. providing in a preprogrammed manner so that a fast valving signal is generated and transmitted as an input to the turbine and steam generator control system on the occurrence of certain types of events that endanger preservation of system stability. a. a fast valving signal is generated on the occurrence of system stability endangering events of a type that cause the said generator to experience a sudden at least momentary reduction of load, b. the said fast valving signal is made available as an input to that portion of the turbine's control system that is adapted to bring into effect the said preprogrammed processes. 7. The method of
8. The method of
9. The method of
10. The method of
closed by valve actuator oil dumping. 11. In a steam-electric installation which is part of incorporates an alternating current type generator driven by a compound type steam turbine incorporating control valves ahead of the high pressure turbine, and intercept valves ahead of the turbine or turbines that receive steam from the discharge of the high pressure turbine, the generator of which installation makes connection to a power system which includes a plurality of prime mover driven generators, which generators are interconnected by a plurality of alternating current transmission circuits, the method of employing fast turbine valving as a way to avoid development of system instability as a consequence of stability endangering events of a type adapted to cause the generator of the said installation to experience a sudden at least momentary reduction of load, which comprises the steps of, 1. providing within the turbine's control system for response to a fast valving signal input by bringing into effect preprogrammed processes of, a. at least partial closure of the turbine's intercept valves, b. partial intercept valve reopening, to the extent of at least 25 percent brought to completion on a flow basis, effected within 1/2 second of termination of closure, and after the peak of the generator rotor first forward swing, with termination of fast opening occurring when the valves are still only part way open, followed by more slowly effected full opening executed in a manner adapted to cause turbine driving power to hold below a preset value that is less than the driving power of the turbine at the instant of receipt of the said fast valving signal input, 2. providing in a preprogrammed manner so that a fast valving signal is generated and transmitted as an input to the turbine and steam generator control system on the occurrence of certain types of events that endanger preservation of system stability. a. a fast valving signal is generated on the occurrence of system stability endangering events of a type that cause the said generator to experience a sudden at least momentary reduction of load, b. the said fast valving signal is made available as an input to that portion of the turbine's control system that is adapted to bring into effect the said preprogrammed processes. 12. The process of claim 11, in which intercept valves in step (1), are fully closed. 13. The process of claim 11 in which intercept valve reopening is initiated within 0.1 second of completion of the closing process. 14. The process of claim 11 in which partial intercept valve reopening carried out in step (2) is effected with oil supplied from accumulators, and is terminated by operation of valves of cam operated type, with cam position determined by valve stroke. 15. The process of claim 11 in which fast partial intercept valve reopening, carried out in step 2, is effected by the transfer to the cylinder of each of the valve actuators, of a predetermined quantity of oil contained within a second cylinder. 16. The process of claim 11 in which control valves are repositioned in a manner adapted to bring into effect a preset sustained degree of partial closure, with provision so that said process of partial closure is accomplished rapidly enough, and to an extent sufficient, to prevent an increase in steam pressure ahead of the turbine's intercept valves that would suffice to cause discharge of steam through safety valves located ahead of said intercept valves. 18. The method of
19. The method of
22. The method of
23. The method of
actuator oil dumping. 24. The method of
25. The method of
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My invention relates in its principal aspect to means for rapidly controlling power flow within power transmission elements of interconnected power systems with a view to favorably affecting the stability of such systems when jeopardized by suddenly occurring adverse events. This patent application is subject matter related to my issued U.S. Pat. Nos. 3,051,842, Re. 26,571, 3,515,893, which has reissued as Re. 27,482 and 3,657,552, and is a continuation in part of my copending U.S. Pat. application, Ser. No. 244,594 filed Apr. 17, 1972.
1. Field of Invention
The area of utility of the invention comprises prevention of development of system instability within power systems when threatened by transmission line faults, and certain other system stability endangering events.
The area of method comprises responding to faults and other events that could endanger system stability by rapidly initiating preprogrammed processes of
A. full or partial closure of valves controlling input of steam to steam turbine type generator prime movers of power systems, effected within 1/4 second, followed by full or partial valve reopening, effected within a matter of one or more seconds, with provision of valves that automatically by-pass steam either to the condenser or to atmosphere as a way to prevent discharge of steam through high pressure safety valves.
B. effecting a sustained reduction of the rate of steam generation within steam supply sources within a period of 5 to 15 seconds up to as much as one minute , which were based only on momentary valve closureTWA'sbrakers breakers not shown in the drawing by which the generator makes connection to transmission lines L1, L2 and L3 and, in the bulk of cases, also to at least one other generator located within the same station that houses the generator shown.
Transmission system responsive control system 33 is to be understood to incorporate a protective relaying system which acts to cause the opening of circuit breakers at which lines terminate, on the occurrence of line faults, and in the case of certain other events, and is to be understood to incorporate also fast valving signal generating and logic means which may and usually would be made responsive to one or, or more parameters of system prefault or more generally pre-system disturbing event system conditions, such as lines not in service and the magnitude of generated and transmitted power, plus the fact of occurrence of a fault or other event of a type that could endanger system stability, which in the case of a fault can depend on fault type and location, while also the control system may be arranged to respond to the occurrence of a stuck breaker or some other post instant of fault initiation event, or to the extent and distribution of line fault induced reduction in power flow over one or more lines, or in respect to the extent and rate of reduction of the power output of generators, (57, 58).
Procedures of these types and others directed to determining when to initiate and to modify fast valving cycles have already been described in several patents (3, 21, 22, 23, 46, 54) one of which has already expired, while certain additional procedures are described in the writer's pending U.S. Pat. application Ser. No. 244,594.
In addition control system 33 usually receives information by carrier current or some other channel of communication which has relation to power flow over intra and inter system tie lines and as to the power output of other generators located in and remote from the station, which information is used to develop a signal that is created for the purpose of suitably modifying the load reference to the turbine's control system so as to cause the turbine to become a participant in programs of tie line power flow control and system economic dispatch (53).
Also as shown by the dotted line connecting the output of polyphase watt transducer 36 which is connected to current transformers 34 and potential transformers 35 and which generates a signal proportional to generator power output, may be utilized as an input to control system 33 receives such a signal as one of its inputs.
Turbine and steam generator control system 39 receives as inputs the outputs of generator rotor speed transducer 27, which usually appears in the form of a frequency signal which is generated by a magnetic pick-up which is influenced by a toothed gear on the generator shaft, and in addition receives as inputs an output from watt transducer 36 and outputs from transmission system responsive control system 33 which take the form of turbine governor load reference modification signals generated as aspects of tie line and economic dispatch control systems and also one or more types of signals which initiate fast valving, or that may relate to what will be preprogrammed to be done when fast valving is initiated.
Thus the dotted line that in FIG. 1 runs from transmission system responsive control system 33 to turbine and steam generator control system 39 is to be understood to include as a minimum two channels of information transfer namely one that is used to modify the turbine's load reference system as an aspect of tie line and economic dispatch control systems and at least one fast valving signal transfer channel.
However it is also to be understood that optionally, in addition, the number of information channels can be expanded to allow selective initiation of more than one type of preprogrammed fast valving cycles. cycle, and to permit modification of the parameters of such programs in response to such factors as system conditions existing prior to a line fault or other system stability endangering event, and the occurrence and nature of post fault events.
Coming now to the functions of the turbine and steam generator control system 39 there these are in the first instance to continuously control the position of the turbine's control valves 17 and also valve system 7 of the boiler feed pump turbine 6 and boiler fuel and air supply control system 54, and in addition, modify the position of control and intercept valves in response to fast valving signals where the object is system stability improvement and also as an aspect of turbine overspeed control systems which systems may also provide for control of stop valves 16 and 21 though in the first instance these stop valves are controlled by emergency governors that represent a built-in feature of the turbine.
When it comes to providing to implement fast valving one useful thing to do that has not been provided for in U.S. steam electric installations to date with exceptions in the case of Four Corners (25), and TVA's Cumberland station (36) comprises,
1. effecting a process of sustained partial control valve closure with a view to avoiding development of instability on generator rotor second and following swings and in the steady state following loss of one or more lines, and as a way to avoid need to trip-off a generator such as could otherwise apply.
Also another new but desirable thing to, to do is to
2. so provide that the curve of turbine driving power versus time begins to rise at about the time that the generator rotor has attained the peak of its first forward swing so as to reduce the extent of generator rotor first backward and second and following forward swings (56).
Also a further thing that is desirable is to,
3. avoid lifting high pressure safety valves 40 or 41 in order to prevent damage that could require scheduling a turbine shutdown for the purpose of effecting repairs.
Objectives (1) and (3) tend to be in conflict in that reduction of high pressure turbine steam acceptance, such as occurs when control valves close, operates to cause increase in pressure ahead of the turbine.
However provisions, provision, between the superheater and the turbine, of one or more power operated relief valves 42 which often are arranged to make connection to the high pressure steam line ahead of the turbine stop valve through shut-off valves 44, which can shut to allow relief valve repair, and which are arranged to open when a pressure operated switch in control unit 43 senses the fact that steam pressure in the steam line exceeds a preset value lower than the pressure at which the high pressure safety valve or valves lift, and reclose when steam pressure falls below this preset value, represents one way of defeating safety valve lifting.
But, providing a sufficient number of these valves to prevent lifting of valves 40 and 41 adds to the expense of the station, and especially when, due to sluggishness of servo controlled valve repositioning, it would be useful from a fast valving standpoint to at first fully close and thereafter reposition control valves to a partially open position.
However there is a feasible way around this problem which can be viewed as obviously offering advantages once it is grapsed, but, that has not given evidence of being at once obvious to those skilled in the art, or who would profess to be skilled in the art of fast valving for system stability improvement, namely to provide to close two out of the total of four control valves that are commonly employed on partial admission type turbines, which brings with it the opportunity to rapidly reduce turbine steam acceptance to around 65 percent when starting from an initial condition of full load.
Alternatively it can be elected to provide to close only one valve, which however reduces driving power only about 8 percent or thereabouts.
Broadly the concept is to rapidly close some but not all control valves, so as to take advantage of what is feasible when partial admission is used.
Apparently there would be objection on the part of turbine producers to the rapid closure of more than half but less than all of the turbines control valves so that in practice not more than half would be so closed.
Also it is a feature of the present invention that, at the same time that a pair of control valves, or only one valve, would be rapidly fully closed by valve actuator oil dumping, the load reference of the speed governing mechanism would be rapidly reset and the dump valves rapidly reclosed so as to cause all valves to begin to move toward new preprogrammed positions under servo implememted feed back type control.
How in detail the foregoing can be provided for can be well understood by referring to U.S. Pat. No. 3,602,617 (54) which describes means for rapidly closing both control and intercept valves and for equally rapidly modifying turbine load reference.
Thus, referring to FIG. 1 of the patent, it will be seen that if provision is made to replace the unbalance relay logic therein identified as item 19 by preprogrammed fast valving logic provided within turbine and steam generator control system 39 and to initiate this logic in response to a transmission system responsive control system 33 fast valving signal output, what is wanted will be fully accomplished if
a. the connections from the logic system to trigger 17 are opened in the case of two (or three) control valves, and
b. the modifier is preset to bring about the desired sustained partial reduction in turbine load, rather than zero export load, such as the patent stipulates.
Coincidentally with causing control valve repositioning the fast valving signal would be arranged to suitably modify boiler fuel and water supply by temporarily disabling usual feed back controls and imposing a fast runback type of control action which will have the effect of readjusting the rate of fuel and feed water supply to new values that will be approximately in balance with the preprogrammed new sustained value of high pressure turbine steam acceptance in the post-fault or more generally in the post system stability endangering event regime, thereby causing termination of discharge of steam through power operated relief valves by virtue of bringing about a drop in steam pressure, while at the same time sufficiently effecting a reduction of the rate of heat input to the reheater as to avoid development of an undue rise in its temperature.
It is not necessary to disclose in this application the details of how runback would be done because means of providing fast runback of fuel and feed water supply, and hence steam generation, have for long been commercially available from leading boiler and/or boiler control producers and at most would require some degree of speeding up (61, 62)., while also reference 67 sets forth how to implement fast reduction of fuel, and avoid undue reduction in rate of feed water flow, in the context of providing for sustained type fast valving at the Four Corners Steam Station.
Since if valves 42 open quickly such opening will slow down pressure build up in the superheater, in the interest of getting maximum advantage out of each valve, and hence minimizing the number that would need to be provided to prevent lifting of high pressure safety valves 41, it can also be useful to provide, as via energization of a quick closing time delay reopening relay, so that the fast valving signal causes control units 43 to immediately open valves 42 on a feed forward basis rather than in response to pressure rise, and retain them in open position for a period long enough for the preprogrammed reductions in fuel and feed water supply to take full effect, which perhaps would require a minute or more.
In the U.S. up to now, except at Four Corners and in TVA's newer stations, only the simplest form of fast valving has been provided by turbine-generator manufacturers as a response to customers requests for provision of fast valving as a means of system stability improvement, namely a system in which intercept valves only are repositioned momentarily.
In the case of GE what has been offered has conformed to what is shown in the upper part of FIG. 6 of U.S. Pat. No. 3,601,607 (54) in which initiation of fast valving depends on the magnitude and rate of increase of an unbalance between prefault turbine driving power and generator electrical load under fault conditions.
Actually response to this type of signal tends to be insufficiently selective (59, 64) and for this reason it can be useful to employ a fast valving initiation signal provided by a transmission system responsive control system as a permissive control that would supplement response to generator power-load unbalance (64).
Where the fault condition occurs on a radial line or on a weak tie to other systems, control system 33 can recognize this fact, as also the prefault load on the line and from this information, if warranted, generate a fast valving signal that calls for only a small partial sustained or perhaps no sustained reduction in turbine driving power, and perhaps for fast full closure of only one control valve by valve actuator oil dumping, while, if a fault occurs on a strong tie that is carrying a heavy load, system 33 can recognize this condition and generate a signal that calls for a rapid closure of two or even all control valves by means of dump valve action (31, 32, 59).
Coming now to providing for fast partial reopening of intercept valves, as a first step it is necessary to provide so that when they are employed intercept valve actuator oil dump valves reclose before reopening can be started, and since it is desirable for intercept valves to begin to open somewhat in advance of the first forward swing of the generator rotor, (48, 50) and since time is required in which to bring about valve acceleration in a reopening direction, it works out that in situations where generating stations are interconnected by short lines of extra high voltage, that it can be desirable for dump valves to reclose in as little as 0.05 to 0.10 seconds following intercept valve closure.
Present GE dump valves which confirm in design to what is shown in U.S. Pat. No. 3,495,501 (55) and are spring loaded to close, do not reclose until almost a second after the intercept valve closes.
However Westinghouse dump valves which are power operated to reclose do so as rapidly as required, and dump type valves also are commercially available that are equally fast.
Therefore there is nothing to prevent GE from providing sufficiently rapidly acting dump valve means.
Since Westinghouse usually does not control its intercept valve actuators with servo control, and since GE's servo control is slow acting, to achieve the objective of rapidly implemented partial reopening, effected shortly after the peak of the generator rotor first swing, in addition to providing to rapidly reclose intercept valve actuator oil dump valves, it is necessary to provide, via oil accumulators, so that the oil needed to partially reopen the valves can be supplied rapidly enough to cause them to partially open with sufficient speed, and also provide so that the process of rapid opening terminates when the valves reopen only part way, as say when they are 25 to 50 or perhaps 60 percent open on an effective area basis (50).
In the matter of limiting the extent of high speed reopening, one approach that could be employed, would be to provide to admit oil to the valve actuator cylinders through position operated tapered spool decelerating type valves, such as are commercially available, that would be arranged to close in response to cam action as the intercept valve opens.
In another and perhaps simpler approach a metering cylinder can be interposed between the valve actuator and the accumulator.
FIG. 4 shows a modification of the intercept valve actuator mechanism shown in FIG. 2 of U.S. Pat. No. 3,495,501 which includes a metering cylinder 71 which when forced down by admission of oil at the rod end will cause oil to flow into valve actuator cylinder 70 and push its piston upward. As shown in the figure, wherein the valve shown happens to represent a GE reheat pressure stop valve, rather than an intercept valve, in order to avoid undesirable impact effects the piston of the cylinder is provided at the bottom with the same type of decelerating device, taking the form of a tapered spear protruding from the bottom of the piston, that is provided at the bottom of the actuator piston.
In FIG. 4, for ease of inclusion in the diagram, the cylinder has been shown mounted so that its rod end faces upward.
Actually it would appear to be preferable, however, to mount the cylinder with the rod end down as shown in exterior view in FIG. 5 wherein a pilot operated normally closed two way valve 72 which is electrically opened by energization of electrically controlled valve 73 provides a way by which oil stored in accumulator 74 can cause the piston of metering cylinder 71 to rapidly stroke upward thereby effecting rapid lifting of the piston of valve actuator cylinder 70.
Referring further to FIG. 5, 75 is a check valve which serves as a point at which oil can enter the accumulator from the oil supply system, while 76 is an adaptor that provides for connection of valve 72 to the metering cylinder, and that is provided with a bleed connection to a drain.
Item 77 represents the slow reclosing dump valve shown as item 10 in U.S. Pat. No. 3,495,501, while item 78 represents a duplicate of valve 72 which can function as an auxiliary fast reclosing dump valve since it is arranged to by-pass oil around the piston of cylinder 70, and is activated to open by energization of electrically controlled valve 79.
By reference to FIG. 1 of U.S. Pat. No. 3,495,501 it will be noted that in FIG. 5, the intercept valve assembly is being viewed from that side at which steam enters the valve, which is the reason why oil return line 80 of FIG. 4, which is item 9 of FIG. 2 of U.S. Pat. No. 3,495,501, is not visible.
The concept behind the showing of an auxiliary dump valve is that if it did not turn out to be easy to modify the dump valve described in U.S. Pat. No. 3,495,501 so as to render it fast reclosing, this valve, when used to control an intercept valve, could still be retained in use as a way to provide overspeed protection, while employment of fast reclosing as well as fast opening dump valve 78 would be effected primarily as a means of implementing fast valving, though it could also be used to provide a redundant means of closing the intercept valve in response to a condition of overspeed.
In the writers concept valves 72 and 78 could comprise a commercially available very rapidly acting valve that has been widely used for controlling the operation of die casting machinery.
However despite its record of successful use the turbine producer could well prefer to use his own time tried valve as a way to perform the very important function of protection against overspeed, which being the case, the provision of an auxiliary dump valve for control of fast valving which could also function as a redundant means of initiating valve closure in response to overspeed conditions would serve the purposes of fast valving yet could in no way serve to degrade reliability of overspeed protection.
Returning now to FIG. 5, control system 81 is arranged to control the position of valves 73, 77 and 79 through electrical connections shown as dashed lines.
In service use the accumulator contains its normal complement of oil and the piston of the metering cylinder 71 is up against the rod end of the cylinder so that the piston rod is fully extended downward. Also electrically controlled valves 73 and 79 are deenergized and valves 72 and 78 closed.
It is provided that, when used to control an intercept valve, when an event occurs that results in a fast valving signal input to control system 81, valve 79 is energized, which causes valve 78 to open with the effect that the intercept valve closes.
After allowing time for closure to take place, and optionally also ensuring that it did take place by means of a feeler switch which is not shown, the control system energizes valve 73 which causes valve 72 to open whereupon the piston of metering cylinder 71 strokes upward and forces the piston of cylinder 70 to rise part way.
Next, after a delay period, valve 73 is deenergized which causes valve 72 to close and because oil can slowly drain out of adaptor 76 via its drain connection, the piston of the metering cylinder drops down at a rate governed by the rate of discharge via the drain, which is made low enough so that there is no problem of impact when the piston comes to rest at the end of its stroke, at which stage the fast intercept valve lift assist cycle is complete.
One incidental but not unimportant advantage that the metering cylinder offers relative to a decelerating type valve, that may be worthy of note, is that by providing a supplementary push button control that would act to energize electrically controlled valve 73 the metering cylinder can be from time to time stroked under normal load conditions, and by providing the accumulator with a pressure gauge and observing the pressure drop when stroking takes place it could be easily determined whether or not the accumulator contains its normal content of nitrogen and if it did not, provide to add nitrogen.
Because electrically controlled valves 73 and 79 need to be fast acting, use of an alternating current type of solenoid valve would offer advantages, which however would be in part offset by the need to supply power to these valves by means of an inverter which would take its power from a storage battery. One solution to this problem would be to employ a dc solenoid valve having laminated magnetic components as a way to avoid eddy currents which develop in solid type solenoid plungers and slow down valve operation.
Where intercept valves are of plug type as is customary in fossil fuel type turbines it works out that typically 8 to 10 percent stroke will open the valve enough to pass 35 percent of full load steam with reheat pressure at the value that applies at full load, and that around 13 to 15 percent will supply 60 percent, which means that only a relatively small volume of oil is needed when fast partial valve opening is planned, which implies in turn need to employ only a short metering cylinder and a relatively small accumulator. Also because of the small amount of valve stroking needed, where the point applies that GE intercept valves are provided with servo valves, use of a metering cylinder could be dispensed with if servo controlled stroking rate were increased from their present usual value of 10 seconds full stroke to around 21/2 seconds full stroke.
Where intercept valves are not provided with means of servo control the mtering metering cylinder approach would appear to provide a relatively simple solution to the problem of limiting extent of high speed reopening.
So far what has been said on the subject of control valve operation has had relation to U.S. units having partial admission type high pressure turbines which also typically do not have provision for rapid enough stroking of valves under servo control to serve effectively as a way to bring about a reduction of high pressure turbine steam acceptance that will serve the needs of fast valving.
In cases where high pressure turbines are not equipped for partial admission and provide fast enough control valve stroking under servo control to sufficiently limit turbine speed under entire loss of load, as applies in the case of Brown Boveri units, rate of valve closure, when fast valving is initiated for purposes of system stability improvement, has turned out to be not too low to afford stability improvement based on the fact that the Brown Boveri units in question have had higher specific inertias than steam-electric units of U.S. manufacture.
With servo control available it is possible to fully or nearly fully close control valves and completely or nearly completely close intercept valves, and to also thereafter reopen both types of valves part way, provided that oil accumulators are made use of as a way to ensure sufficiently rapid valve reopening.
The method of accomplishing fast valving that comprises nearly fully partly closing and thereafter partly reopening control and intercept valves has been provided for in the case of unit No. 2 of TVA's Cumberland station, in which a 1,300 MW cross compound Brown Boveri turbine is supplied with steam by a Babcock & Wilcox once-through boiler, the general arrangement being as shown in FIG. 2 wherein like identifying numbers have like meanings to identifying numbers of FIG. 1.
Numbers not shown in FIG. 1 comprise primary and secondary superheaters 14 and 15, fly ball type turbine speed sensor 28, primary superheater by-pass valve 47, with its control unit 48, flash tank 49 and valves 50 which are arranged to open in response to an excess of flash tank pressure.
From the standpoint of fast valving the important feature shown in FIG. 2 is the nature of the primary superheater by-pass valves provided with air filters provided as an element of the steam generator, which, in the case of the B&W once through boiler that has been provided, shown, comprises an array of potentially fast acting air operated valves which, when opened, allow steam to flow to the condenser via the flash tank, from which it can discharge to atmosphere through flash tank safety valves not shown in FIG. 2, while, also, optionally, provision can be made for discharge to the condenser through one or more over pressure relief valves, and which, taken together, when arranged to open full stroke in a period believed to be 15 seconds, have proved to have enough flow capacity to prevent lifting of high pressure safety valves even in the event of a turbine trip-off taking place at full load (37).
The fact that these valves both offer this much steam acceptance capability, plus the fact that, unlike superheater by-pass valves provided by two other leading U.S. producers of the power station boilers, they are fast acting, capable of being opened in 6 seconds, and presumably in 1 or 2 seconds if the hand wheels are removed, implies that when fast acting valves are provided there is need be no objection to employing full closing of all control valves, and thereafter reopening part way under servo control over a period of up to 10 seconds which represents the time required for control valves of GE electrohydraulic turbine control units to reopen full stroke.
Thus built in fast superheater by-pass capability eliminates can eliminate need to purchase and install power operated relief valves at added cost where provision for fast valving of the sustained reduction of driving power type is being made.
As to how to provide so that B&W's fast acting primary superheater by-pass valves are caused to open when fast valving is involved, when fast valving is invoked at Cumberland, when it came to TVA's Cumberland station, B&W's initial approach was to provide so that they open without delay in response to development of a predetermined increase in pressure within the superheater system above a preset value that exceeds the maximum pressure that normally obtains ahead of the valves under a condition of full load operation and reclose progressively as pressure falls below a preset value.
A modified approach , of presumed increased effectiveness that was suggested by the writer, would be to preprogram a process of valve opening, that would be triggered by the fast valving initiation signal, and that of presumed increased effectiveness, that was suggested by the writer, is that would be designed to prevent a rise in, or to somewhat reduce pressure, and that would be followed by a process of progressive valve reclosing as pressure dropped below a preset value.
Referring now to FIG. 3, which represents a nuclear steam-electric installation, steam supplied by nuclear steam supply source (NSSS) 13 which could be of either the pressurized water reactor (PWR) or boiling water reactor (BWR) type flows principally into high pressure turbine 18 while some is diverted to the steam reheat coils located within moisture separator reheater (MSR) 20.
In the figure there is a line from the moisture separator reheater which drains to drain tank 60, from which drain water flows normally through check valve 61 and drain tank level responsive valve 63 into the low pressure feed water system 3, but can also flow to the condenser through check valve 62 and drain tank level responsive valve 64.
Whereas only one MSR is shown, and only one drain tank 60 and associated valving 61 through 64 is shown, it is to be understood that in actuality there are at least two MSRs each with its own drain tank and set of associated valves, and there may be two for each low pressure turbine, or in the installation shown in FIG. 3 a total of six MSRs, six drain tanks and six sets of valves.
Steam that passes through the MSRs enters 3 low pressure turbines 24 via six pairs of stop and intercept valves 21 and 22 respectively.
In PWRs item 40 represents a high pressure safety valve that discharges steam to atmosphere while in BWRs it represents a safety valve a group of spring loaded relief valves that discharges direct to the condenser. suppression chamber of the reactor.
Similarly, in the case of PWRs safety valves 45 and 46 are arranged to discharge low pressure steam to atmosphere, and in the case of BWRs to the condenser.
Items 50 represent groups of by-pass valves that are arranged to open in response to excess steam pressure ahead of the turbine, such as can develop when the steam acceptance of high pressure turbine 18 is reduced by closure of control valves 17.
In the case of PWR reactors of Westinghouse type, at full load steam delivery pressure falls well below pressure at no load and it results that a sufficiently brief momentary full closure of control valves 17, plus a sustained 50 percent reduction in high pressure turbine steam acceptance, will not lift safety valves 40.
On the other hand it is to be understood that if the NSSS is of BWR type the by-pass capability of valves 50 limits, to the capacity of the by-pass system, the extent of even only momentary reduction in high pressure turbine steam acceptance that can be tolerated without scramming the reactor.
For the above reasons and because by-pass capability is expensive, in the case of those BWRs which do not have 100 percent by-pass capability, which is the usual situation, and assuming partial admission units are involved, it can be essential to rapidly fully close no more than two and in some cases only one control valve.
In the case of nuclear turbines Westinghouse units employ butterfly type intercept valves which have the advantage that in closing they operate to very rapidly reduce low pressure turbine steam acceptance, but the disadvantage that when opened conventionally at a steady rate over a period of 5 seconds reacceptance of steam by the low pressure turbine is delayed for over two seconds, which, as brought out in reference 50, is disadvantageous and therefore it is important to provide via fast closing dump valves, accumulators and metering cylinders, or cam operated decelerating valves, so that the valves rapidly reopen part way, as in the range 25 to 50 percent on a flow basis within 1/2 second after the peak of the generator rotor first forward swing.
How this could be accomplished would differ in detail only from what is shown in FIGS. 4 and 5.
Whereas in the case of both fossil fuel and nuclear steam turbines the desirability of making provision for fast partial reopening of intercept valves has been stressed it could also apply that providing for fast partial reopening of control valves could prove advantageous in situations where it might serve to limit requirements as to need for additional steam by-pass capability.
In the area of problems that could arise in application of fast turbine valving to nuclear steam electric installations the GE has cautioned that fast valving, even of the type that employs only momentary intercept valve closure, could give rise to difficulties in the way of malfunction of moisture separator reheater drain systems due to the mild form of MSR depressurization that takes place when intercept valves reopen after at first initially closing.
To the extent that such a problem exists it would tend to be intensified when control valves are rapidly closed.
However there is evidence which suggests that, with proper design of MSRs and their drain systems, rapid depressurization has not, and, in the case of fast valving will not cause a problem of consequence.
Test will be needed to clarify this point.
If, following tests, a problem remained that could not be readily solved one solution would be to provide to fully close both the turbine's control and intercept valves, and, after closure, rapidly open them both to a point at which the control valve has reached its preprogrammed new sustained position, and the intercept valve has valves have reached an equally open position, on a flow basis, and providing thereafter to only slowly fully reopen the intercept valves under servo and/or rate of oil flow control, while in the case of PWR type reactors or at any rate in the case of Westinghouse PWRs this would not involve a need to provide added steam by-pass capability.
On the other hand it would represent a costly approach where BWR reactors were planned for use because it would require providing one hundred percent by-pass capability.
However in the case of BWRs, and for that matter also in the case of PWRs, an alternate approach appears to be feasible, due to the fact that it is claimed that experience to date has shown that, presumably due to the cleanliness of the steam and its low discharge velocity, low pressure safety valves of nuclear installations have not leaked following discharge of steam, whether or not they are of the pilot operated type employing teflon O-rings which are widely employed in Westinghouse PWR installations, or of the spring loaded type used by GE in BWR and also in PWR installations.
To the extent that this claim can be relied on as a guide to the future, the point would apply that it is feasible to control turbine driving power in the period following the generator rotor first forward swing, by merely providing to suitably control intercept valve reopening (52) during the entire period during which steam generation within the reactor is being reduced, and rely on discharge of steam through low pressure spring loaded safety valves to limit rise in MSR pressure.
Moreover by providing to lift these valves in response to activation of electrically controlled air operated lift cylinders (51) with the use of pressure switches which could be preprogrammed to provide control only when fast valving has been involved, invoked, the valves could be employed as a way to hold MSR pressure constant during the entire fast valving process, thereby avoiding need for concern as to the behavior of MSR drain systems.
Furthermore it might also prove feasible to extend this concept to fossil fuel installations.
In the fossil fuel case the point would apply that experience has shown that reheat pressure safety valves are less likely to be damaged by discharge of steam than are high pressure types, due presumably to the lower velocity on steam discharge.
Also there is reason to believe that providing to lift safety valves with an air cylinder, rather than merely allowing them to lift on their own in response to increase in steam pressure, also can be expected to minimize damage effects.
Therefore, and especially if steps are taken so that the boiler, superheater and reheater are kept in a clean condition (63) tha the approach of providing for control of driving power in the period following the generator rotor first forward swing via control of rate of intercept valve reopening could represent a workable procedure.
When it comes to how to regulate intercept valve reopening, there would remain the desirability of first rapidly opening the valves part way, and then proceeding more slowly.
When it comes to control of intercept valve position in the period following initial fast partial reopening, the point applies that for any type of steam-electric installation it is well within the skill of control system designers to provide, as with the aid of flow control devices, and/or servo systems which could be equipped with a time varying control input that could comprise a motor driven cam that varied the position of a core in a linear differential transformer, so as to effect preprogrammed processes of intercept valve reopening, such that following an initial rapid drop during the period of generator rotor first forward swing, turbine driving power would be restored to a new preprogrammed sustained value, which in the case of fossil fuel installations would preferably be selected to be somewhere in the range of 60 to 90 percent of full load value, but in the case of PWR and BWR nuclear installations, could cover a wider range, since thermal fatigue effects represent a minor factor in the life of nuclear turbines of these types, due to low value of steam temperature.
One point that has so far not been touched on relates to the fact that it is not unusual for steam driven boiler feed pumps to receive their steam from an extraction point of an intermediate pressure turbine, in which case the turbine steam supply from this source is downstream of the intercept valves and will be much reduced, if it does not momentarily disappear, when intercept valves are rapidly fully closed as an aspect of fast turbine valving.
This will result in a process of slowing down of the turbine which will operate to reduce rate of feed water supply more rapidly than the preprogrammed extend extent of reduction of heat release within the steam generator, but the speed with which this occurs will be governed by the combined specific inertia of the turbine and pump, and, especially if intercept valves are rapidly reopened part way, it has so far appeared to experts in the design of fossil fuel steam generators, that the momentary slowing down that would be experienced would not be consequential as regards effect on the steam generator.
Moreover, in any case, turbines that, at over a predetermined load, accept steam from a point downstream of the intercept valve commonly are provided with means to accept steam either or both from the cold side of the reheaters or the high pressure steam header at light loads.
Normally separate steam chests are provided as a way to allow transfer to one or other of these steam sources and it could readily be provided, and may provide desirable, to effect transfer as a preprogrammed rapidly executed step that would be put into effect in response to a fast valving signal.
Similarly, if, in the case of nuclear units, in some cases, boiler feed pump turbines draw steam from a point downstream of the intercept valve, provision can be made to rapidly transfer to the main high pressure steam supply in response to a fast valving signal.
It is believed that the foregoing has served the purpose of showing how it is feasible to preprogram fast valving procedures, involving sustained step reductions in turbine driving power, which will well serve the purposes of power system designers when it comes to providing ways to minimize generation station first cost through avoiding need to install redundant circuit breakers, and also as a way to avoid need to construct redundant lines (36).
However to complete the picture it is necessary to provide so that processes of diversion of steam to atmosphere, or to the condenser, that need to be employed as a way to prevent discharge of steam through high pressure safety valves will be terminated without too long a delay.
Actually this is easy enough to accomplish by merely providing to simultaneously rapidly reduce heat release within, and feedwater supply to, the steam generator on a preprogrammed basis, with provision to temporarily override normally utilized feed back type control systems. for
Also as matters stand providing this type of control is already well within the skill of designers of steam generator control systems, whether of types that are used in fossil fuel or nuclear steam generators. Thus systems for effecting coal fired steam generator runback to the extent of 50 percent, to the extent of 50 percent, accomplished in a matter of 30 seconds, (62), have been provided by steam generator producers, which speed of runback is accepted as fast enough to protect the reheater when trubine turbine steam acceptance is reduced by 50 percent. Also faster runback is feasible with use of oil or gas as fuel, while provision for 25 percent runback of BWR nuclear units in a matter of 25 to 50 seconds, and of PWR units in 2 to 4 minutes, is typically feasible.
Based on the foregoing the essential feature of the present invention is viewed as comprising an explanation of how it is possible to provide in steamelectric units of U.S. type to response to events that cause sudden at least momentary reduction of generator load by rapidly bring can, bringing into effect preprogrammed cases processes directed to effecting sustained partial as well as momentary reduction of turbine driving power, in ways that are favorable to preservation of system stability, and with the use of techniques and equipment that are essentially already available, except to the extent that certain minor changes in equipment for controlling the rapid positioning of turbine valves represent features that are necessary to realization of full potentialities.
Moreover it is easily possible and will generally be useful to provide, within turbine and steam generator control system 39, a plurality of preprogrammed matched turbine and steam generator control processes, and to further provide so that, when an event occurs that sufficiently endangers system stability to require initiation of fast valving, generating station system responsive control system 33 will not only initiate it but will perform, in a preprogrammed way, the function of selecting for initiation one particular pair of control processes from among the available plurality of matched pairs, as for example by sending to control system 39 an input that causes initiation of a sustained reduction of driving power of 10 percent when a fault occurs on line 1, but perhaps one of 20 percent if on line 2, and perhaps one of 40 percent if, as evaluated by what is shown in U.S. Pat. No. 3,657,552, it is expected that both lines will open due to delay in fault clearance, or if one line is already open and the other open, and perhaps also initiate a 40 percent reduction when a fault occurs on line 3.
Also it is possible to provide as per what is shown in U.S. Pat. No. Re. 26,571, so that in case of unsuccessful reclosure on a faulted line, the initially selected pair of control processes are modified in a preprogrammed way, or so that the initially selected pair is modified if reclosure is successful.
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2. Buell, R. C., et al., "Governor Performance During System Distrubances," Transactions AIEE, Mar. 1931, Vol. 50, pp. 354-369.
3. S. B. Griscom et al., "Regulator systems," U.S. Pat. No. 1,935,292, Issue date Nov. 14, 1933.
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5. Mayer, "Fault initiated control of steam turbines as a means of increasing stability of power systems," Elektrichestvo, No. 13 -- 1934, pp. 27-32.
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8. Murganov, B. P., "Experimental investigation of regulation of turbine of type SYK-150-LMZ," Teploenergetica, No. 4 -- 1957, pp. 9-15.
9. Murganov, B. P., Teploenergetika, No. 6 -- 1959, pp. 40-49.
10. Murganov, B. P., "Regulation of power of turbo-generators in power systems," Teploenergetica, No. 2 -- 1961, pp. 9-13.
11. Kashtelan et al., "Response efficiency of excitation systems and the conditions for automatic voltage regulation of large turbo-generators," Elektrichestvo, No. 10 -- 1963, pp. 22-31.
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14. A. V. Shcheglyaev et al., "Some problems of using steam dumping devices in a steam-turbine unit," Thermal Engineering vol. 12, No. 1, 1965, pp. 1-9.
15. Y. F. Kosyak et al., "Initial experience of starting and running the prototype KhTGZ K-300-240 Turbine," Thermal Engineering, vol. 12, No. 11, 1965, pp. 1-3.
16. Shubenko-Shubin et al., "The use of desuper-heaters in a boiler-turbine unit," Thermal Engineering, 1967, pp. 28-32.
17. V. A. Venikov et al., "Use of fast acting governor control of turbines as a way of improving power system stability," Elektrichestvo, No. 2 -- 1967, pp. 13-21.
18. B. P. Moorganov, U.S. Pat. No. 3,421,014, Jan. 7, 1969, "Apparatus for controlling operation of turbogenerator under emergency conditions in the power system."
19. M. A. Berkovich; et al., "Automation for preventing system faults in power pools," paper 34-06, 1970 Session International Conference on Large High Tension Electric Systems (CIGRE).
20. g. a. doroshenko et al., "Anti-disturbance automation devices for improving power systems stability," paper 34-05, 1972 Session International Conference on Large High Tension Electric Systems (CIGRE).
21. r. h. park, U.S. Pat. No. 3,051,842, Aug. 28, 1962, "Means for maintaining stability of power transmission systems during a fault."
22. R. H. Parks, U.S. Pat. No. 3,234,397, Feb. 8, 1966, "Means for maintaining stability of power transmission systems."
23. R. H. Park, U.S. Pat. Reissue No. 26,571 of U.S. Pat. No. 3,234,397 mentioned in item 22.
24. F. P. De Mello et al., "Turbine Energy Controls Aid in Power System Performance," Proceedings of the American Power Conference, Volume XXVIII, 1966, pp. 434-445.
25. R. G. Farmer et al., "Four Corners Project Stability Studies," IEEE Conference Paper No. 68 CP 708-PWR, presented at San Francisco, Sept. 15, 1968.
26. Philip G. Brown et al., "Effects of Excitation, Turbine Energy Control, and Transmission on Transient Stability," IEEE Paper No. 70 TP 203-PWR, presented at IEEE Winter Power Meeting, New York, Jan. 25, 1970.
27. D. J. Aanstad, "Dynamic response and data constants for large steam turbines," IEEE Tutorial Course, Course Text 70 M 29- PWR, pp. 40-49.
28. W. A. Morgan et al., "Modern stability aids for Calvert Cliffs Units," IEEE Transactions on Power Apparatus and Systems, Paper No. 70 TP 147-PWR, Vo. Pas.-90, No. 1, Jan/Feb 1971, pp. 1-10.
29. C. Concordia and P. G. Brown, "Effects of trends in large steam turbine driven generator parameters on power system stability," IEEE Paper No. 71 TP 74-PWR, pp. 2,211-2,218.
30. H. E. Lokay and P. O. Thoits, "Effects of future turbine-generator characteristics on transient stability," IEEE Transactions on Power Apparatus and Systems, Vol. 90/1971, Paper 71 TP 75-PWR, pp. 2,427-2,435.
31. R. H. Parks, U.S. Pat. No. 3,515,893, June 2, 1970, "Method of improving the stability of interconnected power systems."
32. R. H. Park, U.S. Pat. application, Ser. No. 259,337, filed June 2, 1972.
33. R. H. Park, "Improved reliability of bulk power supply by fast load control," presented at American Power Conference Apr. 24, 1968 Proc. American Power Conf., vol. 30, 1968, pp. 1128-1141.
34. cf Ref. 31 -- column 19, para. 2.
35. W. Trassl, "Safe cycling of high-pressure steam turbines," Proc. American Power Conf., vol. 31, pp. 306-313, 1969.
36. E. Floyd Thomas et al., "Preliminary operation of TVA's Cumberland Steam Plant," presented at American Power Conference, Chicago, May 1973.
36. E. Floyd Thomas et al., "Preliminary operation of TVA's Cumberland Steam Plant," Proc. American Power Conf., vol. 35, 1973, pp. 547-556.
37. O. W. Durrant and R. P. Siegried, "Operation and control of once-through boilers during electric power system emergencies," presented to IEEE Section Meeting, Dallas, Texas, Oct. 21, 1969.
38. Reference 50 of reference 33.
39. P. J. Martin and Ludwig E. Holly, "Bypass stations for better coordination between steam turbine and steam generator operation," Am. Power Con. May 8, 1973.
40. Cushing et al., "Fast valving as an aid to power system transient stability and prompt resynchronization and rapid reload after full load rejection," IEEE Paper 71 TP 705-PWR. IEEE Transactions 1972, pp. 1624-1636.
41. Reference 24, p. 442, column 1, para. 1.
42. Reference 29, p. 2,211, column 2, para. 4.
43. Reference 27, p. 42, column 2, para. 2.
44. R. H. Park, "Fast turbine valving," paper T72 635-1, presented at Joint IEEE/ASME Power Generation Conference, Boston, Mass., Sept. 1972, IEEE Trans. on Power Apparatus & Systems, Vol. 92, 1973, pp. 1065-73.
45. Reference 44, p. 1,069, column 1.
46. R. H. Park, U.S. Pat. No. 3,657,552, Apr. 18, 1972, column 4 lines 10 and 11.
47. R. H. Park, discussion of reference 29, p. 2,217, column 1, para. 5.
48. R. H. Park, discussion of reference 40, p. 1,635, column 2, para. 8.
49. A. C. Sullivan and F. J. Evans, "Some model experiments in fast valving to improve transient stability," IEEE Paper No. C 72 242-1, p. 1 col. 2, paras. 2 and 3, and p. 2, column 2, para. 4.
50. Reference 44, p. 1,066, column 2, paras. 2 and 3., and p. 1067, paras. 2 and 5.
51. Reference 44, p. 1,066, column 2, para. 9 and 10.
52. Reference 31, column 19, para. 6.
53. Leon K. Kirchmayer, "Economic Control of Interconnected Systems," John Wiley & Sons, Inc., Publishers, New York, 1959.
54. F. P. De Mello et al., U.S. Pat. No. 3,601,617, Aug. 24, 1971.
55. J. Kure-Jensen, U.S. Pat. No. 3,495,501, Feb. 17, 1970.
56. Reference 44, p. 1,066, column 2, para. 3.
57. Reference 44, p. 1,068, column 1, para. 11, through column 2, para. 2.
58. Reference 44, p. 1,067, column 2, paras. 3, 4, 5.
59. Reference 44, p. 1,071, column 2, H. R. Stewart discussion of reference 44, and pp. 1,071-1,073, R. H. Park response.
60. Reference 44, p. 1,067, column 1, para. 9 and 10.
61. O. W. Durrant, "Operation and control of once-through boilers during electric power systems emergencies," 1970 Proceedings of the ISA, pp. 1-14.
62. F. H. Fenton, Jr., and J. V. Pigford, "Rapid response and maneuverability are obtainable from supercritical plants," 1970 Proceedings of the ISA, pp. 15-26.
63. Reference 44, p. 1,069, column 2, para. 3.
64. R. H. Park, "Relay and Control Techniques Used To Activate Fast Steam Turbine Valving For System Stability Improvement", Minutes of Meeting Relay Committee, Engineering Section, Pennsylvania Electric Association, Bedford, Pa., May 1974.
65. K. H. Bieber, "Assured Power Supply With Modern Flexible Generating Units and Bypass Systems Operating At Variable Pressure in A West German Utility System", IEEE Paper No. 71 CP 708-PWR.
66. cigre committee Report, "The Electro-Hydraulic Governing Of Large Steam Turbines," ELECTRA, No. 33, pp. 91, 114.
67. A. J. Smith and George Platt, "A method for Correcting Turbine-Generator Sudden Load Loss", Instrument Society of America, "Instrumentation in the Power Industry, Vol. 14, 1971.
68. R. H. Park, U.S. pat. No. 3,849,666, Nov. 19, 1974.
Thus in its broadest scope the invention is characterized by the fact that it demonstrates how it is practicable to provide so as to allow effecting sustained partial reductions of turbine driving power, of selectively determined magnitude, effected fast enough to favorably affect system stability on second and following as well as first generator rotor forward swings, and in sufficient degree to escape loss of steady state stability, while avoiding adverse consequences, and do so at moderate or little cost.
It will also be recognized by those who have read the writer's 1968 American Power Conference paper (33), as also from what is said in U.S. Pat. Re. No. 26,571 (23), that this type of fast valving can prove especially useful when combined with provision for momentary application of braking load in that braking is well adapted to effecting marked improvement in generator rotor first swing stability, but can only be used to handle second and following swings at the expense of added cost and complexity., and taken alone fails to provide a way to deal with steady state instability.
The basic approach to improvement of power system stability that underlies what is set forth in the present application is to provide and utilize means of responding to suddenly occurring events that jeopardize power system stability by sufficiently rapidly reducing the driving power of at least one power system generator prime mover.
To accomplish this result delay in initiating valve closure and time to close, once closure is begun, are preferably made such that valves close fully in 1/4 second or less.
Going back into history, in the Staege patent (1) wording of claim 2 is
"2. In a power-transmission system, a power circuit, a generator connected to said power circuit, a prime mover for driving said generator, and means for increasing the stability of said transmission system comprising means operative upon abnormal power-circuit current for reducing the flow of motive fluid to said prime mover."
Subsequently in the Griscom and Wagner patent (3) in claim 5 the statement is
"5. In a transmission system, a synchronous generator, a transmission line connected thereto, said line having a fault-responsive sectionalizing means, a prime mover for supplying mechanical power to said generator, and electric fault-responsive means for temporarily altering the available generator-turning power delivered to said generator within a time which is small in comparison to the half-period of oscillation of the system, the direction of alteration being such as to reduce said oscillation."
In the case of the Staege patent the disclosure calls for restoring driving power to its predisturbance value after a "predetermined time."
In the case of the Griscom and Wagner patent both the disclosure and all claims that relate to driving power reduction refer to "temporarily" altering or reducing it or words to that general effect.
In 1929 and 30, at the writer's suggestion, the GE Co. carried out tests on a 50,000 kw reheat type turbine generator which demonstrated the feasibility of employing very rapid momentary reduction of turbine driving power as a way to improve power system stability (2).
When the writer first filed the patent application that led in due course to U.S. Pat. 3,051,842, he at first gave consideration only to new ways to make use of application of an artificial or braking load and fast momentary reduction of turbine driving power (cf claims 1 through 15), but before the patent issued he modified it to also include essentially what is covered in claim 2 of Griscom and Wagner with the added provision that
". . . the fault is caused to effect a modification of generator prime mover driving power characteristics whereby it results that following clearance of the fault and return to steady power flow conditions the amount of power transmitted over the transmission system from the generating segment to the receiving segment is reduced relative to conditions obtaining just prior to the fault." (cf column 3 lines 1 through 8).
What the writer had added was the very important concept of effecting a driving power reduction that was not merely rapid enough to favorably effect power system stability during the first forward swing of the generator rotor following a line fault, which is to say within the first half-period of oscillation of the system, as in Griscom and Wagner, but that also operated to hold driving power in the post fault period below its prefault value.
What Staege, and Griscom and Wagner, proposed was basically new, and what the writer added was a basically new improvement over what they disclosed and claimed.
However when the writer was in process of writing the claims of U.S. Pat. 3,051,842 he had not seen either the Staege, or Griscom and Wagner patents, and did not find himself equal to the task of writing the kind of brief strong claims that those patents incorporated, and above all he was unable to argue successfully with the then examiner that it would not, in the light of the prior art of turbine control, be obvious to anyone skilled in the combined arts of power transmission and turbine control to provide to restrict the extent of preprogrammed return of driving power to prefault value during the post fault period.
However as experience well demonstrated, it was not, in fact, obvious, nor, as brought out in the petition to allow a reissue of the writer's second patent, was it obvious that, as proposed in that patent, there are special advantages in combined employment of fast valve action of the sustained reduction of driving power type, and momentary application of a braking load.
What has been at stake is that the writer proposed two entirely new techniques of improving power system stability, which can be briefly characterized as
a. sustained reduction of driving power type fast valving, or more simply "sustained type fast valving" and
b. the combination of sustained type fast valving and braking,
which, from the start offered an important potential to allow either improving reliability of bulk power transmission, or minimizing need to construct power transmission lines.
However it turned out to be very difficult to evoke interest in these concepts because of what the writer has termed "the power technology education gap", which relates to the fact that, almost without fail, mechanical engineers do not understand what determines power system stability, and electrical engineers usually know relatively little about steam turbines and steam generators.
Knowledge in these areas has tended to be closely compartmented, this being somewhat more true in the U.S. than on the continent of Europe, where turbine producers have tended to produce boilers as well.
As the writer began to work toward the implementation of his concept of use of very rapidly effected sustained type reduction of turbine driving power as a means of improvement of system stability, he encountered the situation that, whereas power transmission system planners could be easily convinced of the merit of what he proposed as a way to improve stability and minimize need to build lines, turbine and boiler people raised objections which, in time sequence, were to the effects that what was proposed would
A. cause lifting of and damage to safety valves,
B. cause objectionable thermal fatigue effects,
C. require changes to turbine control systems,
D. cause objectionable steam generator transients,
E. cause
1. greater control complexity,
2. additional duty on intercept valves,
3. more severe duty on intercept valves,
4. a burden of drain system instability,
5. certain blowing of MSR pressure relief valves, item E above representing the recently stated position of the GE Co's turbine people as regards fast valving generally, whether of the momentary or sustained reduction of driving power type.
Because of these objections it became necessary to find remedies.
Also, as time went on, refinements were added, such as provision to at first employ momentary fast valving, but, in certain situations, within a fraction of a second, convert to sustained type (46) or vice versa (68), and also to alter the extent of preprogrammed sustained driving power reduction with a fraction of a second of initiation of fast valving.
The present application deals with a particular set of ways of avoiding adverse effects on safety valves, turbine valves, and steam generators when fast valving of the sustained reduction of driving power type is made use of as a way to preserve system stability when threatened by events such as, but not limited to, line faults, when the event could operate to cause instability.
Therefore it depends on use of the basically new concept of responding to suddenly occurring events that could adversely affect power system stability by doing things that initiate a sustained type reduction of turbine driving power that is adapted to take place fast enough to serve the purpose of helping to prevent development of system instability.
When it comes to the hardware, naturally each turbine producer prefers to utilize the hardware that he already has developed and is supplying.
In the U.S., GE and Westinghouse use valve actuator oil dump valves to effect very rapid valve closure, and these dump valves have to be closed before reopening can begin.
GE's dump valves reclose much more slowly than those of Westinghouse, but this is merely objectionable and not necessarily fatal to success especially when braking it utilized.
Continental European turbines, or at least those of the Brown Boveri Co., use large servo valves as a way to cause fast valve closure.
Westinghouse large nuclear turbines are especially in need of provision to rapidly reopen their butterfly type valves and, at the instance of the TVA, Westinghouse is currently in process of providing for fast opening.
To attain desirable speeds of opening, oil pumps such as are normally employed to supply oil for valve reopening purposes, have to be supplemented by oil accumulators.
Also, in order to add the useful feature of fast partial reopening of intercept valves, if large enough servo valves are not available, they must be provided, or otherwise cam operated decelerating valves or metering cylinders as described in this application can be used.
Also where intercept valves require to be held in a partly open position on a sustained basis, ability to so operate without valve damage is required.
The details of how these things can be done, and are being done in the case of TVA steam-electric installations, are unimportant because there are many ways to proceed and each turbine control system designer and each valve designer is free to use whatever approach in his opinion suits best in his case.
In the course of conversations with the key turbine control and valve designers of GE, Westinghouse, and Brown Boveri, except when it came to provision for fast opening of large valves of nuclear turbines against full MSR pressure, there has never been any question as to the feasibility of providing features that the writer has called for if only,
a. there is a genuine economic advantage in their use,
b. adverse effects contingent on their use can be avoided.
With this in mind, and to render the claims easy to read, it has appeared advantageous to employ a claim wording that does not go into detail when it comes to what in the prior art is available and would be made use of.
Griscom and Wagner patent claim number 5 used the terms
". . . means for temporarily altering the available generator-turning power delivered to said generator within a time which is small in comparison to the half-period of oscillation of the system . . ."
In the context of the present application this wording could be paraphrased to read as below
- means for effecting a sustained reduction of the driving power of the turbine within a time period which is small in comparison with the half period of oscillation of the system -
However this phraseology would be too narrow
a. first because ordinarily in would be desirable for driving power to sustain at approximately the value that would be arrived at at the end of the half-period of oscillation and
b. second because as brought out in references 23, 46, and 68 there are exceptions to the rule.
Thus, what needs to be done varies from situation to situation, while also as brought out in reference 23, 31, and 32, it can be advantageous to boost rather than reduce driving power.
In general there are several situations in which it is useful to reposition turbine valves as rapidly as possible, and it follows that there can be an advantage in providing a common way to characterize this type of valve action.
To have a simple terminology the words "fast turbine valving" have seemed best to fit the bill (64).
Historically the first, and still the most important, purpose of "fast valving" has been to minimize development of overspeed, on full or partial loss of load, by rapidly closing valves.
Also there has always been, and remains, a need to prevent too great a drop in speed when load suddenly increases, by providing to rapidly open valves.
However, as a new development, fast turbine valving can also be used "as a way to avoid development of system instability as a consequence of stability endangering events", and when so used can be employed in two ways, as below,
a. reduce turbine driving power by closing valves, in the case of "development of stability endangering events of a type adapted to cause a generator to experience a sudden at least momentary reduction of load",
b. to increase turbine driving power by opening valves in the case of events of a type adapted to cause a generator to experience a sudden increase in load
while those skilled in the art of turbine control know how this can be done, by "providing within the turbine's control system for a predetermined response to a fast valving signal input which response will comprise a preprogrammed process" of valve repositioning.
Now, in the above, it is to be understood that a turbine's control system can incorporate more than one preprogrammed process of fast valving in response to a fast valving signal, as is well brought out in reference 54, which comprises GE Pat. 3,601,617, and in which provision is made to effect fast valving, both
a. for overspeed protection, and
b. for improvement in system stability, with valve behavior dependent on which of two types of fast valving signals has been generated, program (a) being made responsive to a fast valving signal generated as a result of a sudden full or partial loss of station load not involving a line fault, and program (b) being made responsive to the occurrence of a fault.
Also, as brought out in the writer's various patents and publications that deal with fast valving for stability improvement, the nature of the preprogrammed valving cycle can be automatically varied in dependence on such factors as prefault transmitted load (21), the occurrence or non-occurrence of a prefault after reclosure of faulted line circuit breakers (22, 23), the trip-off of generators, and the opening of intersystem ties (31, 32), the development of delay in fault clearance (46, 68), and the type and location of line faults (44, 64), and that in these connections it can be desirable to provide, as described in (64 and 68), so that when a fast valving signal is generated in response to a system stability endangering event the signal is made available, selectively, as an input to one of a group of two or more turbine control system fast valving signal input channels, each of which, when a signal is received, activates a different portion of the turbine's control system, and brings into effect a different type of preprogrammed fast valving cycle.
Whereas not made explicit in the claims it is to be understood that normally, as shown in the figures, the power delivered by alternating current generators is stepped up in voltage by generator transformers, and delivered via circuit breakers, to transmission systems which serve to interconnect the generator with other generators, while also the point will apply that large steam turbines of compound type invariably receive their steam from steam generators.
Where, as in some cases, direct current lines or ac-dc-ac back to back converters are made use of, advantage in fast valving for stability improvement can fail to apply, but this will not be the case where the turbine generator that would be fast valved is united to other generators by a "plurality of alternating current transmission circuits".
Where in the above, and in the claims, use is made of the word "preprogrammed", what is to be understood is that where valve repositioning is involved, on energization of some sort of trigger device, spring loaded valves will close in a manner that will be entirely determined by the design of the valves, springs, and valve actuator oil discharge means.
Also it will be provided in advance that the reopening process will begin at a preset point in time following the end of the closing process.
Further there will be advance provision that will determine the nature of the stroke of the valve versus time, during the opening process.
It will also be understood that a "preprogrammed process of signal generation" and "control system fast valving input signal channel selection" implies advance determination of what will take place.
The word "sustained" is used in the claims in the context of a "preprogrammed process of sustained type partial control valve closure" and is to be understood to mean that the valve ends up in a partially closed position, and will remain there unless and until something that was not preprogrammed takes place.
The words "reopening to the extent of 25 percent on a flow basis" are to be understood to mean reopening valves to a point at which, with normal full load pressure ahead of them applied, they will pass 25 percent of rated full load flow, at which point they could equally well be said to be 25 percent open on an effective area basis.
The word "rapidly" was employed in claim 19 so as to conform to the wording of the supporting statement in the specification which will be found midway of column 20 of the original patent. Under Summary of the Invention, there is reference to "rapidly executed partial reopening of intercept valves" (cf lines 39 and 40 of column 8 of the original patent), while at the top of column 20 reference is made to "rapidly reopening part way within 1/2 second of the generator rotor first forward swing". This last statement serves in the specification, as also in claim 11, as amended, as a definition of what is meant by rapid partial reopening, and represents the meaning intended in claim 19.
The words "overheating the reheater", employed in the claims are to be understood to mean providing to avoid increasing the temperature of the reheater to an extent, and for a period, that would cause damage effects.
In general accord with boiler control terminology, the words "a process of progressive valve reclosing as pressure drops below a preset value", as used in claim 25, are to be understood to embrace either or both a process of reclosing that is caused to take place progressively over a period of time, or a process in which the extent of reclosing effected is made to depend on the extent of pressure drop below a preset value.
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Sep 28 2004 | AESGEN, INC | MGI Pharma, Inc | MERGER SEE DOCUMENT FOR DETAILS | 021064 | /0007 |
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