A post designed for sign or guide marker use having sufficient longitudinal rigidity to withstand a force driving it into the ground and sufficient elasticity to permit nondestructive deformation upon impact by a moving object, with subsequent restoration to an original, upright position. Various construction materials including fiber reinforced plastics, and/or structural configurations are disclosed for obtaining this dual character without incurring high production and material costs.
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1. A delineator having concurrent characteristics of a sufficiently high modulus of elasticity for withstanding buckling loads applied during static conditions along its longitudinal axis during installation and a sufficiently low moment of inertia to establish elastic character in an exposed section of said delineator to permit nondestructive deformation upon impact by a moving object and subsequent immediate restoration to an original, upright orientation, said delineator including:
an elongate web structure comprising a combination of random and longitudinally oriented fibers imbedded in 20 to 40% (w) resin binder, said fiber combination being comprised of at least 7% but not more than 60% fiber in random arrangement to provide transverse flexibility and tensile strength, and said longitudinal orientation of fiber comprising the remaining percentage of total fiber content to provide longitudinal rigidity during said static conditions.
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to minimize weathering effects thereon. 12. A delineator as defined in
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a nonplanar web including a first longitudinal section of thermosetting resin attached to a second longitudinal section of thermoplastic resin, said first section providing higher elastic modulus for drivability and said second section providing a low moment of inertia and improved transverse flexibility to obtain lateral angular contortion of said delineator during bending to cause a reduction in moment of inertia.
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19. A delineator having concurrent characteristics of a sufficiently high modulus of elasticity for withstanding buckling loads applied during static conditions along its longitudinal axis during installation and a sufficiently low moment of inertia to establish elastic character in an exposed section of said delineator to permit nondestructive deformation upon impact by a moving object and subsequent immediate restoration to an original, upright orientation, said delineator including:
an elongate web structure comprising a combination of traversing and longitudinally oriented fibers imbedded in 20 to 40% (w) resin binder, said fiber combination being comprised of at least 7% but not more than 60% fiber in traversing arrangement to provide transverse flexibility and tensile strength, and said longitudinal orientation of fiber comprising the remaining percentage of total fiber content to provide longitudinal
rigidity during said static conditions. 20. A delineator including:
a web structure of unibody construction having a tapered base to facilitate insertion thereof into a hard surface and being constructed of a material composition substantially uniform along the length of said delineator which develops a modulus of elasticity (E) sufficiently high, when taken in combination with the moment of inertia (I) of said web structure, to develop a maximum buckling load (PE) in accordance with a delineator length parameter (L) as defined by the relation PE =(π2 EI/L2 wherein the resulting buckling load (PE) is capable of withstanding an impact force to be applied near the top of a longitudinal axis of said delineator during static installation conditions at said hard surface; said product of EI being variable in response to deformation of said delineator by a lateral impact force which modifies said geometric structure to decrease the moment of inertia (I) and develop a delineator bending radius (R) as defined by the relationship R=EI/M, wherein M is the bending moment of said delineator, said bending radius being sufficiently low to permit passage of a vehicle over said delineator, said material composition having sufficient elasticity to restore to its upright orientation upon dissipation of said impact force; said geometric structure comprising a nonplanar impacting surface of said web structure which responds with angular contortion upon occurrence of said impact, thereby decreasing the moment of inertia of said delineator during bending motion, reducing said EI product from a longtudinal rigid structure to a flexible structure during deformation.
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sides of said concavo-convex web structure. 27. An upright delineator of an impact-resistant, elongate web structure consisting of fiber-reinforced synthetic material for driving into hard ground, characterized in that said structure has concurrent driveability and flexibility characteristics wherein the product of EI (E=elastic modulus; I=moment of inertia) for the delineator is chosen such that it withstands buckling loads supplied at the delineator top during installation and that it establishes elastic character in an exposed section of said delineator to permit non-destructive deformation upon impact to permit passage of a moving vehicle over said delineator and subsequent immediate restoration to an original, upright condition, said elongate web structure comprising a combination of random or transversing and longitudinally oriented fibers embedded in 20 to 40 percent (w) resin binders, said fiber combination being comprised of at least 7 percent, but not more than 60 percent, fiber in random or transversing arrangement to increase tensile strength thereby to enable transverse flexibility, and said longitudinal orientation of fiber comprising the remaining percentage of total fiber content to provide longitudinal rigidity during said static conditions. 28. A delineator as defined in claim 27, wherein the selected value of E within the EI product is large to withstand the buckling loads applied along the longitudinal axis, and the selected value of I within the EI product is minimal to improve the bendability of the delineator to achieve a low radius of curvature. 29. A delineator as defined in claim 27 which is geometrically configured to develop a reversibly variable product of EI by causing a change in the value of I from its value in a static condition to a lower value under dynamic bending conditions such as occur upon lateral impact of the delineator by a moving object, the original value of I being restored following dissipation of impact energy and return of the delineator to its static condition. 30. A delineator as defined in claim 27, wherein said web structure is concavo-convex at the forward and rearward faces thereof. 31. A delineator as defined in claim 30, further comprising longitudinal rib structure at side edges of said web structure, said rib structure adding additional longitudinal rigidity to withstand said buckling loads occurring during installation of said delineator. 32. A delineator as defined in claim 27, wherein the web structure includes a planar surface extending along its full length and adapted for installation toward the direction of oncoming traffic along roadside, a said web structure including rib structure formed integrally therewith at each side and protruding slightly forward of the planar surface to extend the thickness of the web structure and thereby increase the moment of inertia for greater longitudinal rigidity needed to withstand driving forces applied during installation of the delineator, the increased thickness being limited to slight protrusion to avoid excessive stress resulting in longitudinal shearing which would otherwise occur during dynamic bending if the extent of protrusion were too great, said rib structure including longitudinal reinforcing fibers to further increase the elastic modulus of the web structure for withstanding a greater driving force applied at the top of the delineator. 33. A delineator as defined in claim 32, wherein the product of EI within the delineator rib structure provides the primary load bearing structure required to withstand impacts applied along the length of the delineator at its top during installation; the thinner, more flexible web being the primary load bearing element responsive to stress forces arising during bending contortions occurring upon lateral impact. . A delineator as defined in claim 32, wherein EI of the rib structure during dynamic bending requires the delineator to deform in accordance with a radius of curvature (R) defined by the relationship R=EI/M wherein M is the bending moment applied to the delineator during impact by a vehicle. 35. A delineator as defined in claim 34, wherein the radius of curvature is approximately equal to or less than the distance from ground level to the lowest part of the underside of a motor vehicle for which impact is anticipated. 36. A delineator as defined in a claim 35, where the radius of curvature is approximatley 18 inches or less. 37. A delineator as defined in claim 36, wherein the large values of E are achieved by the incorporation of reinforcing, longitudinal fibers along the length of the delineator, the random or transverse fiber being incorporated within the delineator to establish tensile strength and to contribute to the proper balance between rigidity and flexibility. 38. A delineator as defined in claim 32, wherein the web and rib structure are geometrically configured to develop a reversibly variable product of EI by causing a change in the value of I from its value in a static condition to a lower value under dynamic bending conditions such as occur upon lateral impact of the delineator by a moving object, the original value of I being restored following dissipation of impact energy and return of the delineator to its static condition, lateral contortion being developed because of the greater flexibility of the thinner web section as compared to the more rigid ribs. 39. A delineator as defined in claim 38, wherein the reversible change in the value of I results from the combined rib structure and thinner, planar web which are further adapted to deform upon impact by lateral, angular contortion about the longitudinal axis of the delineator toward its neutral axis in a rearward direction, decreasing the value of C in the expression fb =MC/I, wherein M is equal to the bending moment, C is the distance from the neutral axis to the point of stress, and fb is the bending stress, said angular contortion further reducing the effective thickness of the delineator cross-section, along with the value of I, and decreasing the bending radius R in accordance with the expression R=EI/M, thereby increasing the flexibility of the delineator in impact, said angular contortion being developed by (i) greater stiffness of the ribs compared to the greater flexibility of the thinner web between said ribs and (ii) higher value of C where the bending stress is measured at the ribs, in view of protrusion of the ribs forward of the planar web surface. 40. A delineator as defined in claim 38, wherein the reversible change in the value of I results from the combined rib structure and thinner, planar web which are further adapted to deform upon impact by lateral angular contortion of the rib structure about the longitudinal axis of the delineator toward its neutral axis in a rearward direction, decreasing the effective thickness of the delineator cross-section, decreasing the value of I, and developing a reduced bending radius defined by the expression R=EI/M, said angular contortion being developed by (i) greater stiffness of the ribs compared to the greater flexibility of the thinner web between said ribs and (ii) higher value of C where the bending stress is measured at the ribs, in view of protrusion of the ribs forward of the planar web surface. 41. A delineator as defined in claim 32 wherein the delineator further comprises an additional protruding rib located on an opposing side of the web structure from the planar surface adapted to face the oncoming traffic and extending rearward of the delineator, said rearward rib being formed integrally with the web structure and being limited to slight protrusion therefrom to avoid excessive stress which would otherwise result in longitudinal shearing and destructive deformation during dynamic bending of the delineator, said slightly protruding rib providing additional thickness to the web structure, thereby increasing the value of I; said rearward rib structure further including longitudinal reinforcing fibers to provide increased value of elastic modulus for withstanding a greater driving load at the top of said delineator. 42. A delineator as defined in claim 41 wherein the rearward rib is centrally located at the rearward side of the web structure. 43. A delineator as defined in claim 41 wherein EI of the rib structure during dynamic bending requires the delineator to deform in accordance with a radius of curvature (R) defined by the relationship R=EI/M wherein M is the bending moment applied to the delineator during impact by the vehicle. 44. A delineator as defined in claim 41, wherein the opposing side of the web structure comprises a second planar surface from which the rearward rib protrudes. 45. A delineator as defined in claim 44 wherein the rearward rib is centrally located at the rearward side of the web structure. 46. A delineator as defined in claim 44, wherein the reversible change in the value of I results from the combined rib structure and thinner, planar web which are further adapted to deform upon impact by lateral angular contortion of the rib structure about the longitudinal axis of the delineator toward its neutral axis in a rearward direction, decreasing the effective thickness of the delineator cross-section, decreasing the value of I, and developing a reduced bending radius defined by the expression R=EI/M, said angular contortion being developed by (i) greater stiffness of the ribs compared to the greater flexibility of the thinner web between said ribs and (ii) higher value of C where the bending stress is measured at the ribs, in view of protrusion of the ribs from the planar web surfaces. |
1. Field of the Invention
This invention relates to roadway markers or guide posts upright position and condition after impact. Also, failure to use at least forty percent of the fiber in the longitudinal orientation, without other reinforcing structure, will result in insufficient resilience or elastic modulus to permit the delineator to be driven into the ground. This use of proper amounts of fiber coordinated between transverse and longitudinal orientations, represents an effective method of establishing the appropriate E and I within the delineator structure.
A second method for establishing sufficient elastic modulus while preserving resistance to a buckling load is accomplished through geometrical configurations such as shown for examples example by the rib structures 11 and 13 in FIG. 1. In utilizing reinforcing ribs to obtain the higher elastic modulus desired, it is important that such rib structure not extend a substantial distance away from delineator surfaces 14 and 18, since bending stresses arising therein during curvature of the delineator will result in longitudinal shearing along the junction of the rib and web portion 12 of the delineator body. The effect of slightly protruding rib structure, however, is to extend the apparent thickness of the delineator and thereby increase the moment of inertia I, without subjecting the rib structure to excessive stress during the dynamic bending phase. By reinforcing such rib structures 11 and 13 with longitudinal fiber, 17, the elastic modulus E is also increased resulting in even greater rigidity, without increasing rib thickness.
In circumstances where less buckling stress is anticipated with respect to installation of delineator, rib structure may be omitted and both E and I can be satisfied by the use of proper orientations of reinforcing fibers in combination with a nonplanar (i.e., concave) web structure such as is illustrated by the delineator structure 70 in FIG. 7. Such a slightly concave delineator body, reinforced with longitudinal fibers, can withstand a limited driving load imposed at the top thereof while retaining sufficient flexibility to bend without destructive deformation and restore to its original, upright condition.
A second configuration is illustrated in FIGS. 3 and 3a, in which a single rib 31 supplys the reinforcing strength to permit driving of the delineator into the hard surface. In this case, the reinforcing rib 31 is located on a nonimpacting surface 34 of the delineator 30. The thickness of the web portion 32 will depend upon the anticipated impact force associated with the delineator environment. As with previous examples, the full web with reinforcing rib structure may be fully reinforced with the appropriate combination of transverse and longitudinal fibers 36 and 37.
With the single reinforcing rib 31, a somewhat larger rib thickness might be desired to increase moment of inertia and longitudinal rigidity. Although this larger rib size will improve drivability, excessive size will reduce the desired flexibility required for withstanding bending stress. This reduction in flexibility may be partially alleviated by reducing longitudinal fiber content in the rib body and slightly increasing the transverse fiber arrangement to develop a minor fracture capability upon the initial impact of a bending force with the delineator. With this characteristic construction the delineator, prior to bending impact, has increased longitudinal rigidity to withstand the anticipated driving force to be applied during installation. After installation, however, a reduction of moment of inertia and improved flexibility to withstand bending stress is achieved upon an initial impact which develops transverse fractures 33 along the rib length.
When such impact occurs at the front surface 38, the delineator structure curves rearward, causing compression on the back surface 34 and reinforcing rib 31. Because of the shorter radius of curvature imposed upon rib 31, increased compression occurs longitudinally along the rib structure and with the reduced longitudinal fiber, minor transverse fracturing occurs 33. Total shearing or destruction of rib 31 is avoided by means of sufficient longitudinal and random fiber content within the rib portion, with random fiber arrangements being interconnected and intermingling with the attached web structure. The end result, therefore, is a rib reinforcement having small, multiple transverse cracks along its length to facilitate subsequent compliance to bending stress. At the same time, however, some stabilizing influence remains by reason of some surviving continuity of the rib structure.
An additional method of developing high EI for drivability, but lower EI during bending movements is to incorporate a network of microspherical voids within the delineator structure. This concept is illustrated in FIG. 4a. Such voids 45 can be introduced during fabrication by conventional techniques and will operate to lower the moment of inertia and thereby enhance flexibility. Furthermore, although longitudinal rigidity will be retained due to static strength inherent in this configuration, a violent lateral impact will cause the microspheres to partially collapse and operate as tiny hinges to facilitate bending movement.
As shown best in FIG. 4, other geometrical configurations can be used to establish a balance between E and I. The particular configuration shown in FIG. 4 utilizes structural thickness to develop the increased elastic modulus required to obtain drivability for the delineator 40. By utilizing rib structures 43 at the edges of the web structure 42 and a thicker central portion of web structure 41, an increased effective thickness is obtained to satisfy ultimate buckling load requirements. Such effective thickness extends from the front contacting edges of the forward extending ribs 43 through the rearward ridge of the central reinforcing rib 41.
This effective thickness, of course, represents the static condition of the structure of the delineator. On impact, bending forces cause the contortion of the outer ridges 43 in angular rearward movement. This structural deformation facilitates improved bending because of the concurrent reduction of apparent thickness of the delineator body and moment of inertia. Such structure directly implements the concept of variable EI product in response to static and dynamic conditions. In FIG. 5, the deformed delineator 50 is shown immediately after impact with an automobile 58. The elastic forces of the delineator are in the process of restoring the upper portion 59 of the delineator to its original upright position and condition. FIG. 6b illustrates the unflexed, apparent thickness of the delineator viewed at the cross section view taken along line 6b. Here the hard ground structure forces the delineator to retain its static configuration, having an apparent thickness extending from i to iv. It is this extended thickness d, which strengthens longitudinal rigidity in the otherwise thinned web structure between ii and iii, and provides the higher EI for this condition.
Such configuration is modified, however, during contortions illustrated in FIG. 5, as represented in the FIG. 6a view. The thinner structure of the web body 62 permits greater flexibility and causes rotation of the more massive ridge members 63 in angular rotation rearward. The effect of such contortion is to reduce the thickness of the delineator from its static thickness of dt in FIG. 6b to a reduced thickness di of FIG. 6a. The relationship defined by Equation (2).
ƒb =MC/I
shows that any reduction in thickness causes a decrease in the value of C, the distance from the neutral axis to the point of stress. This factor assists in satisfying the requirement for reduced moment of inertia, or increased flexibility, to avoid destructive deformation of the delineator. This characteristic of lateral angular contortion is developed where reinforcing rib structure, having less flexibility than the attached web structure in the transverse direction, is subjected to such a bending impact force.
In addition to the application of this principle to planar type web structures such as illustrated in FIGS. 1, 2, 3, 4 and 5, nonplanar web structures are likewise adaptable to a proper balance of rigidity and elasticity. FIG. 7 illustrates one such embodiment, having lateral edges 72 that are comprised of thermosetting resins which may be reinforced with appropriate fibers in the transverse and longitudinal directions and a central portion 73 containing a longitudinal section of thermoplastic material 74 having greater flexibility than the attached thermosetting material section. As with the prior example, impact at a frontal surface 78 causes rearward angular contortion at the lateral edges 72 which effectively reduces the overall thickness of the delineator, thereby improving its bendable character. The elastic properties of both materials operate to restore the concave structure upon removal of the impacting force. With the combination of concave structure for improved longitudinal rigidity and the improved transverse flexibility of the central section 73, this configuration is also satisfactory insofar as both elasticity and rigidity are concerned.
A common feature of each embodiment described is that a unibody construction exists which incorporates the intermingling of fibers or other supporting rib structure with a web portion having a more flexible character. During installation procedures the higher EI is realized in the reinforced sections of the delineator which operate as the primary load bearing element. Such occurs, for example, at the central ridges, distal ribs, or any areas of greater thickness. During bending contortions following impact, however, the primary load bearing element becomes the more flexible web portion of the structure which provides a reduced moment of inertia and therefore a reduced stress due to the decreased distance between the neutral axis and the various points of stress along the delineator body.
It will be apparent, therefore, to one of ordinary skill in the art that other configurations incorporating various geometries and forms of reinforcing structure can be utilized to implement the inventive concept disclosed herein.
As best shown in FIG. 8 a removable, rigid-body casing 81 may be positioned around a portion of the delineator structure 80. The effect of this rigid-body casing is to reduce the length of the delineator exposed to buckling forces during installation procedures. This reduced length decreases the denominator of equation (1), thereby increasing the ultimate buckling load. It is noted that since the length parameter of the referenced equation is squared, any reduction in length greatly magnifies the increase in buckling load capable of being withstood.
Typical construction materials used for the rigid body casing 81 would be steel or other heavy-duty substances capable of withstanding buckling pressures exerted by the delineator contained within the casing. Additionally, the casing may be capped with an impactable substance which serves to disperse the driving force along the top edge 83 of the delineator body 80. By utilizing such a rigid-body casing, the strength of the reinforcing rib material required for installation is reduced.
Naturally, the preferred structure for the rigid casing would have the inner surface conformed to the outer surface of the delineator body to be enclosed. This would restrain any lateral movement and essentially eliminate that enclosed section from the total length of the delineator subject to equation (1).
The reinforcing rib structure located at the contacting face of the various delineators illustrated herein may also provide protection for sign materials affixed to the delineator face. As disclosed in FIG. 2, the sign material 21 will generally always be attached at the impacting surface of the delineator 20. Without protective ridging, the sign surface would be exposed to scraping or other destructive forces as it contacts the underside of cars or other impacting objects. The lateral ridges protruding forward from the contacting surface minimize contact with the actual sign surface attached thereto. Such protection is especially important with less durable sign surfaces such as reflective tape.
In connection with the affixation of sign surfaces to the subject delineators, environmental protection against weathering effects must also be considered. Mere attachment of reflective tape, for example, may have limited life expectancy, particularly where the local environment includes rain with freezing weather.
As a practical matter, water may locate behind the reflector covering, and upon freezing, dislodge the material from the delineator surface. For this reason, a small notch is located along a top edge 22 of the delineator surface. The top edge of the tape is then recessed into the notch and protected from the weathering conditions which would otherwise tend to detach the material.
An additional means of protecting the top reflector edge is to use a protective cap 91 as shown in FIG. 9. The top edge 92 of the reflective surface 93 is retained within the enclosed region of the cap structure. In this configuration, exposure to rain, snow and other adverse weathering elements are minimized and reflector utility is preserved.
A supplemental benefit of the capped configuration is the protection given to the top edge of the delineator during impact with vehicles. During this impacting contact, the delineator will strike the underside of the vehicle numerous times in attempting to restore itself upright. After repeated occurrences, the top edge of the delineator will tend to fray or otherwise degrade. By using a thermoplastic cap having impact resilience and resistance to ultraviolet radiation, the top edge is protected from such abrasion. Typically, such a cap is fitted after placement of the delineator 90 into the ground, since the installation driving force is preferably applied to the rigid top edge of the delineator body.
Although the preferred forms of the invention have been herein described, it is to be understood that the present disclosure is by way of example and that variations are possible without departing from the scope of hereinafter claimed subject matter.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Dec 19 1988 | Carsonite International Corporation | CONNECTICUT BANK AND TRUST COMPANY | SECURITY INTEREST SEE DOCUMENT FOR DETAILS | 005092 | /0446 | |
Jan 31 1995 | CONNECTICUT BANK AND TRUST COMPANY, N A , THE | Carsonite International Corporation | RELEASE BY SECURED PARTY SEE DOCUMENT FOR DETAILS | 007349 | /0436 | |
Feb 02 1995 | Carsonite International Corporation | HELLER FINANCIAL, INC | PATENT SECURITY AGREEMENT | 007365 | /0140 |
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