A plurality of floor members (40, 58, 106) are supported on guide beams (16, 18, 60, 102). The guide beams (16, 18, 60, 102) are spaced apart such that the floor members (40, 58, 106) have spaces between their side portions. The guide beams (16, 18, 60, 102) have oppositely directed flanges (26, 78, 80, 112, 114) secured to their tops. Bearing members (30, 116) slip over these flanges and rest on top of the guide beams (16, 18, 60, 102). Bottom members (20, 64, 98) extend laterally between the guide beams (16, 18, 60, 102), to form channels in the regions between the floor members (40, 58, 106). In one embodiment, refrigerated air is directed through these channels. In a second embodiment, the channel is used to collect small particles of ice and ice water. In a third embodiment, garbage is allowed to enter into the channel space. The sidewalls (108, 110) of the floor members (106) engage this garbage and move it when the floor members (106) are moving and hold it when the floor members (106) are stationary. The floor in which refrigerated air is circulated through the channels, and the floor in which small ice particles and ice water are collected in the channels, is set on an insulated base. The garbage conveying floor may be set on an incline, for lifting garbage up from a lower level to an elevated level above the open top of a container (92) provided for collecting the garbage (96).
|
31. A method of handling garbage at a transfer station, comprising:
providing a base structure leading to a discharge level; positioning a container for receiving garbage with its top below the discharge level; providing on said base structure a plurality of spaced apart parallel support beams, each having opposite side walls and a top, and flanges projecting laterally outwardly in opposite directions from the top; providing slide bearing means on said support beam of a type including a top part situated above the support beam, a lower flange part located below the flange on its side of the support beam, and a web interconnecting the top part and the lower flange part; providing a floor member on each support beam of a type comprising a top wall which rests on the top of the bearing, a pair of side walls which depend downwardly from the opposite side edges of the top of the floor member, and flange means which project inwardly from the side walls of the floor member, below the lower portions of the bearing means, towards the side walls of the support beams; spacing the floor members apart a distance that will allow garbage placed on the floor members to fall between adjacent floor members; dumping garbage onto the floor members; and moving the floor members to advance the garbage to the container.
1. A reciprocating floor conveyor, comprising:
a plurality of laterally spaced apart support beams, each having opposite side walls and a top, and said top including a pair of oppositely extending flanges, each flange projecting laterally outwardly beyond the side wall on a side of the support beam; slide bearing means on said support beams, said slide bearing means including, on each side of each support beam, a top part situated above the support beam, a lower flange part located below the flange on its side of the support beam, and a web interconnecting the top part and lower flange part; a separate floor member associated with each said support beam, each floor member comprising a top, a pair of side walls depending from opposite side edges of the top, and flange means projecting inwardly from the side walls, towards the side walls of the support beams, wherein on each side of each support beam the top of the floor member rests on the top part of the bearing, the web of the bearing is inwardly contiguous to the side wall of the floor member, and the flange means on the floor member is located below the lower flange part of the bearing; fixed bottom wall means located between the support beams; and an open space defined by and between the adjacent side walls of each adjoining pair of floor members.
34. A method of conveying particle ice, comprising:
providing an insulated base structure; providing on said base structure a plurality of spaced apart, parallel support beams, each having opposite side walls and a top, and flanges projecting laterally outwardly in opposite directions from the top; providing bottom members in the spaces between adjacent support beams, connected to the side walls of the support beams to define channels between the support beams; providing slide bearing means on said support beams of a type including a top part situated above the support beam, a lower flange part located below the flange on its side of the support beam, and a web interconnecting the top part and the lower flange part; providing a floor member on each support beam of a type comprising a top wall which rests on the top of the bearing, a pair of side walls which depend downwardly from the opposite side edges of the top floor member, and flange means which project inwardly from the side walls of the floor member, below the lower portions of the bearing means, towards the side walls of the support beams; spacing the floor members apart a distance less than the size of most of the ice particles to be conveyed, so that such ice particles will not fall through the space between the floor members; placing particle ice onto said floor members; moving the floor members to advance the particle ice; and using the channels to collect small ice particles and water from melted ice and carry it away from below the particle ice that is on the floor members.
2. A reciprocating floor conveyor according to
3. A reciprocating floor conveyor according to
4. A reciprocating floor conveyor according to
5. A reciprocating floor conveyor according to
6. A reciprocating floor conveyor according to
7. A reciprocating floor conveyor according to
8. A reciprocating floor conveyor according to
9. A reciprocating floor conveyor according to
10. A reciprocating floor conveyor according to
11. A reciprocating floor conveyor according to
12. A reciprocating floor conveyor according to
13. A reciprocating floor conveyor according to
14. A reciprocating floor conveyor according to
15. A reciprocating floor conveyor according to
16. A reciprocating floor conveyor according to
17. A reciprocating floor conveyor according to
18. A reciprocating floor conveyor according to
19. A reciprocating floor conveyor according to
20. A reciprocating floor conveyor according to
21. A reciprocating floor conveyor according to
22. A reciprocating floor conveyor according to
23. A reciprocating floor conveyor according to
24. A reciprocating floor conveyor according to
25. A reciprocating floor conveyor according to
27. A reciprocating floor conveyor according to
28. A reciprocating floor conveyor according to
29. A reciprocating floor conveyor according to
30. A reciprocating floor conveyor according to
32. A method according to
using materials for the support beams, the floor members and the slide bearing means which can carry the weight of a garbage truck, and driving the garbage truck out onto the floor members and then dumping garbage from the truck onto the floor members.
33. A method according to
35. A method of conveying a product that is in a refrigerated space, comprising:
providing an insulated base structure for said space; providing on said base structure a plurality of spaced apart, parallel support beams, each having opposite side walls and a top, and flanges projecting laterally outwardly in opposite directions from the top; providing slide bearing means on said support beams of a type including a top part situated above the support beam, a lower flange part located below the flange on each side of the support beam, and a web interconnecting the top part and the lower flange part; providing a floor member on each support beam of a type comprising a top wall which rests on the top of the bearing, a pair of side walls which depend downwardly from the opposite side edges of the top of the floor member, and flange means which project inwardly from the side walls of the floor members, below the lower portions of the bearing means, towards the side walls of the support beams; spacing the floor members laterally apart to provide a substantial space between adjacent floor members; placing a load on the floor members; moving the floor members to advance the load towards one end of the space; and refrigerating the space, at least by circulating refigerated refrigerated air through the spaces between adjacent floor members. 36. A reciprocating floor conveyor for moving garbage or a like material, comprising: a plurality of laterally spaced apart support beams; a plurality of slide bearings on said support beams, each said slide bearing including a top part situated above its support beam; a plurality of floor members, said floor members being mounted on said support beams, each floor member comprising a top and a pair of sidewalls depending from opposite side edges of the top, wherein the tops of the floor members rest on the top parts of the slide bearings; said support beams and said slide bearings supporting the floor members for movement in one direction to convey the material, and individual retraction in the opposite direction, a bottom wall portion between adjacent support beams; an open channel space defined above the bottom wall portion, and by and between adjacent sidewalls of adjacent pairs of floor members, each open channel space being closed at its bottom; and each said open channel space being wide enough to allow the material being conveyed to enter into it and being narrow enough so that the material in the open channel space will be moved by contact with the sidewalls of the floor members bounding the space during movement of the floor members in
the material-conveying direction. 37. A reciprocating floor conveyor according to relative to said floor member. 39. A reciprocating floor conveyor according to claim 36, wherein each said floor member is mounted on a separate single support beam. 40. A reciprocating floor conveyor, comprising: a plurality of laterally spaced apart support beams, each having side portions and a top; slide bearing means on said support beams; a plurality of floor members supported on said slide bearings and support beams for longitudinal back and forth movement, each said floor member comprising a top and a pair of sidewalls depending from opposite side edges of the top; and liquid-collecting channels between said floor members, each said channel including a bottom and a pair of sidewalls, each sidewall projecting upwardly from the bottom into a position inwardly adjacent a sidewall of a floor member. 41. A reciprocating floor conveyor according to claim 40, wherein said sidewalls of said channels form side portions of said support beams. 42. A reciprocating floor conveyor according to claim 41, wherein a support beam and liquid-collecting channel is a single integrally formed piece. 43. A reciprocating floor conveyor according to claim 40, wherein a pair of laterally spaced apart slide bearings is on each said support beam, each said slide bearing including a top portion and a downwardly extending side portion. 44. A reciprocating floor conveyor according to claim 40, wherein each said floor member is supported on a separate single support beam. |
This invention relates to reciprocating floor conveyors of a type having laterally spaced apart floor members and channel regions between the floor members. The invention also relates to a method of using such a floor for conveying a load within a refrigerated compartment, to a method of using such a floor for conveying particle ice, and to a method of using such floor for conveying garbage.
Reciprocating floor conveyors are presently being used in a number of environments. The are being installed as floors in the bottoms of large trucks and trailers, for use in both loading and unloading cargo. They are also being used as floors in stationary installations.
Heretofore, in most conveyors of this type seals have been provided to seal the spaces between adjacent floor members. A typical type of seal arrangement is disclosed by FIG. 6 of U.S. Pat. No. 4,144,963.
U.S. Pat. No. 4,144,963 also discloses a conveyor which is adapted to function as a particle deposition,; each flange 46 is connected at its outer edge to the lower edge of a sidewall 44, and projects inwardly below a bearing flange 32.
In this embodiment the floor members 40 are spaced apart a distance between adjacent sidewalls 44 that is less than the width of a floor member 40, but is still substantially large. In the first embodiment, this space 48 permits passage of refrigerated air up from between the floor members 40. The refrigerated air 50 is blown through the channels formed by and between the sidewalls of the guide beams 16, 18, and the bottom members 20. The refrigerated air flow lengthwise of these channels and then upwardly through the spaces 48. The zone above the floor members 40 is a closed space and the load setting down on the floor members 40 is refrigerated by the refrigerated air. The floor insulation 12, 14 minimizes a downward loss of the refrigeration energy through the floor of the compartment.
The side portions of the shapes which make up the guide beams 16, 18 and the bottom members 20, each is are each in the form of a half guide member 16. As shown by FIGS. 1 and 7, one half of a guide beam 16 on one side of the shape includes an interlock opponent 52 which itself includes a longitudinal channel. The half of the guide beam 16 which is on the other side of the shape includes an interlock component in the form of a lip 54. The lip 54 snugly fits within the channel formed in component 52, to secure adjacent shapes together and to complete a guide beam 16.
In the embodiment shown by FIGS. 1 and 7, the shape comprises two guide beams 18, three bottom members 20, and one of each type of half of a guide beam 16. Of course, in other installations, the number of guide beams 18 can change. The shape may include only one guide beam 18, or it may include more than two. Also, the construction of the interlock can vary.
FIGS. 2-6 illustrate the operation of all of the disclosed embodiments.
FIG. 2 shows all the floor members in a retracted position in which common ends are lined at a start station a "a". The load L is shown centrally positioned on the floor. FIG. 3 shows the floor members after they have all been advanced together, to move the load L forwardly, and show the opposite ends of the floor members aligned at a fully advanced position b "b". FIG. 4 shows the group "1" floor members being retracted and the groups "2" and "3" floor members held stationary. The load L does not move because frictional forces exerted on it by the stationary floor members "2" and "3" are larger than the friction forces exerted on it by the retracting floor members "1". FIG. 5 shows the next step in the sequence. The retracted floor members "1" and the still advanced floor members "3" are held stationary and the floor members "2" are retracted. Again, the load L does not move. FIG. 6 shows the retracted floor member members "1" and "2" stationary and floor members "3" being retracted. Again, the load L does not move. In this example, the load L has moved a distance equal to the endwise movement of the floor, viz a-c "a"-"c" or d-b "d"-"b".
The mechanism for moving the floor members is not a part of the present invention. By way of typical and therefore nonlimitive example, such mechanism may be like the mechanism disclosed by U.S. Pat. No. 4,143,760. Or, it can be like the mechanism that is disclosed in my companion application Ser. No. 680,356 entitled "Reciprocating Floor Conveyor System".
The construction and arrangement of the bearing members, the guide beams 16, 18 and the floor members 40 makes make seals unnecessary. A space is intentially provided between adjacent sidewalls 44 of adjacent floor members 40. Any material which drops down through the space 44 is collected in the closed bottom channels formed by the bottom members 20, and the side members 24. In the embodiment shown by FIGS. 1-9, the channels are used for conveying refrigerated air. The load is a type of load which is intended to stay on top of the floor members 40, i.e. it is in containers or is material which is too large to fall down through the spaces 48.
FIG. 10 discloses a second embodiment of the invention. It is a floor designed to convey particle ice, some of which is shown at 54. In this embodiment, a space 56 is provided between adjacent floor members 58 which is narrower than the ice particles 54. In this embodiment, the channels formed by and between adjacent guide beams 60 are used to collect water, resulting from melted ice, and small ice particles, and carry it out from the region below the mass of particle ice 54 on the floor members 58.
This embodiment also includes an insulated base 62 below the conveyor. In this embodiment, a relatively thick plank form of insulated material 62 is used. As shown, at least some of the guide beam forming shapes 60 may be bolted down.
In this embodiment, each shape 60 may comprise a bottom member 64, a pair of side members 68, and top portions 70, 72. Except for the extreme sides of the conveyor, each top portion 70 may comprise an interlock component 74 of a type which includes a goove groove. Each top portion 72 may include an interlock component which includes a lip 76 sized to fit within the groove. Each top portion 70, 72 also includes an outwardly projecting flange 78, 80.
This embodiment may include bearing members like the bearing members described above in connection with the first embodiment. The bearing members and the flanges 78, 80 may be like the bearing members and the flanges described above. Or, the complimentary complementary lock lips 28, 30 may be omitted. These elements are not shown in FIG. 10.
FIG. 10 shows that at the opposite sides of the floor one of the shapes may be altered somewhat, and a floor member may be cut and secured to it, to provide a fixed floor member 82, 84 on each side of the conveyor. Each fixed floor member 82, 84 may be secured in place to a top portion 70, 72 of a modified shape. A bearing member may be used, but strictly to provide proper spacing.
FIGS. 11-18 relate to a third embodiment. This embodiment is especially constructed for use in conveying garbage. A floor of this type may be made quite large in size.
FIG. 13 is a diagram of a use of the floor. This diagram shows the floor 86 positioned on an upwardly sloping base structure 88. The base structure 88 might start at normal ground level and end at a discharge level 90 which is spaced above the ground level at an amount sufficient to accommodate a garbage receiving container 92 positioned with its open top at or below the discharge level 90. FIG. 13 shows a garbage truck 94 in the process of depositing garbage 96 onto the floor 86. It shows the floor 86 carrying the garbage upwardly to the discharge level whereat it falls down into the container 92.
In other installations, a plurality of floors of this type can be used for bringing garbage from different directions to the base of the inclined floor. The floors may be designed so that the garbage trucks can be brought up to one side of the floor and the garbage dumped out of the back of the trucks onto the floor. Or, a garbage truck may be backed out onto the floor and is contents dumped directly on the floor.
Referring now to FIGS. 11-14, this embodiment of floor may be constructed by first securing sheets of plate steel 98 onto a concrete base 100, so that the entire upper surface of the concrete base 100 is covered by sheet steel. Then, guide beams 102 may be provided which are in the form of metal shapes, i.e. rectangular tubing, which is welded or otherwise secured to the plate material 98. The tops of the members 102 are provided with a pair of outwardly projecting flanges 104, one on each side of each member 102. Flanges 102 104 may be strips of plate material which have been welded to the upper corner portions of the members 102.
In this embodiment, the floor members may be constructed from lengths of steel channel material 106, each of which comprises a pair of flanges 108, 110 and a web 112. The open side of the channel is directed downwardly. The web 112 becomes the top of the floor member 106. The flanges 108, 110 become the sidewalls of the floor member 106. In this embodiment, flanges 112, 114 may be welded to the lower inner portions of the sidewalls 108, 110. Bearing members 116 may be used which are generally of the type which have been described above in connection with the first two embodiments. In this embodiment, the bearing members which have been illustrated do not include lock lips.
In this embodiment, the floor members are quite long. To facilitate installation and removal of the floor member, flange segments 104, 112, 114 are used, instead of full length flanges. Flange segments 112, 114 are secured in pairs to the sidewalls 108, 110. Open spaces are provided between the segments 112, 114. These open segments are of a length to accommodate the flange segments 104 which are welded to the members 102. The bearing members 116 are of substantially the same length as the flange members 104.
As shown by FIG. 18, a floor member 106 is installed by positioning it over a guide beam member 102, in a position with the surfaces 118 aligned with the bearings 116, and the spaces 120 aligned with the flange segments 112, 114. Then, the floor member 106 is lowered until its top 112 sits down onto the tops of the bearing members 116. Then, the floor member 106 is moved lengthwise to place the flange segments 112 below the bearing members 116. The floor member 106 is then secured to a hydraulic cylinder which drives it lengthwise.
The drive mechanism for the floor shown by FIGS. 11-14 is not a part of this invention. It might be a mechanism of a type disclosed and described in the aforementioned U.S. Pat. No. 4,143,760. Or, a separate cylinder may be provided for each floor member 106. Valving may be provided for continuously advancing a group of three floor members, while retracting a fourth floor member at a faster rate of travel. A workable embodiment of this concept is disclosed by my aforementioned companion application Ser. No. 680,356 entitled "Reciprocating Floor Conveyor System".
Referring to FIG. 14, a space 122 is defined by and between each adjacent floor member sidewall 108, 110. This space 122 is narrower than the width of a floor member 106, but it is substantially large. It is large enough that the garbage load 96 can fall down into the spaces 122. In this embodiment, the sidewalls 108, 110 are relatively deep. The outer surfaces of the sidewalls 108, 110 contact the garbage within the spaces 122. Then, in response to movement of a pair of floor members 106, the garbage in the space 122 between such floor members 106 is moved along together with the garbage on top of the floor members 106. This is because the outer surfaces 108, 110 of the floor members 106 provide sufficient friction to grab ahold of and move the garbage material 96.
Garbage material 96 is generally of such a composition that each part of it interlocks with an adjacent part. Thus, the moving garbage 96 on top of the floor members 106 will want to move with it the garbage that is within the spaces 122. The surface area provided by the outer surfaces of sidewalls 108, 110 enhances the force on the garbage intending tending to move it, or hold it, depending on what the floor members 106 are doing.
After use, a hose can be used for washing out whatever garbage remains in the channel regions between the floor members 106. In actual practice, it was found that the garbage in the spaces 122 is moved along quite positively and very little remains in the spaces.
Preferably, the tube members 102 are relatively strong lengths of steel tubing. They are welded directly to steel plate material 98 which is secured to the concrete base 100. The channel members 106 are steel members. These materials, and the materials used for the bearings 116 are all capable of carrying large weights. The spaces 122 between the floor members 106 are narrower than the tires of the garbage trucks. Thus, the garbage trucks can be driven out onto the floor. In some embodiments, it is highly desirable to make a quite large floor and either back or drive the garbage truck out onto the floor before dumping the garbage on it.
The embodiments which have been described above are represented for illustration and not limitation. I am only to be limited to the wording in the claims which follow, interpreted in accordance with the rules of claim interpretation, including the doctrine of equivalents.
Patent | Priority | Assignee | Title |
10112779, | Jul 29 2015 | Keith Manufacturing Co. | All-steel reciprocating floor slat system |
10124962, | Jul 29 2015 | Keith Manufacturing Co. | Attachment plate for all-steel reciprocating floor slat system |
5156259, | May 31 1991 | SNELLMAN, ROBERT M | Slat-type conveyer for unidirectional load movement |
5165525, | Aug 26 1991 | SNELLMAN, ROBERT M | Liquid-tight reciprocating floor construction |
5222590, | Nov 19 1992 | Reciprocating floor conveyor drive mechanism | |
5222592, | Aug 26 1991 | Liquid-tight reciprocating floor construction | |
5222593, | Oct 26 1992 | Reciprocating floor conveyor and drive system therefor | |
5228556, | Aug 26 1991 | Liquid-tight reciprocating floor construction | |
5301798, | Mar 08 1993 | Reciprocating floor conveyor for caustic materials | |
5323894, | Aug 26 1991 | Reciprocating floor construction | |
5325957, | Aug 23 1993 | Bearing for reciprocating floor conveyor | |
5332081, | Nov 19 1992 | Keith Investments, LLC | Reciprocating conveyor having detachable drive unit |
5340264, | May 18 1992 | Keith Investments, LLC | Reciprocating floor conveyor |
5346056, | Aug 26 1991 | Reciprocating floor construction | |
5370217, | Nov 18 1993 | Tail assembly for reciprocating floor conveyor | |
5383548, | Apr 27 1992 | Reciprocating floor conveyor | |
6013585, | Mar 17 1998 | FOSTER, RAYMOND KEITH | Pultruded conveyor slat and pultrusion method |
6513648, | Nov 06 2000 | HALLCO INDUSTRIES INC | Reciprocating conveyor with top front drive |
6585106, | Feb 19 2002 | Reciprocating slat conveyors | |
6942089, | May 29 2002 | KEITH INVESTMENTS, L L C | Sealless reciprocating slat conveyor having vertically installable components |
7556141, | Jul 18 2007 | KEITH MANUFACTURING CO | Cellular base structure for a reciprocating slat conveyor |
9610990, | May 08 2009 | Titan Trailers Inc. | Apparatus and method for warming the floor of a trailer |
9963298, | Jul 29 2015 | KEITH MANUFACTURING CO | All-steel reciprocating floor slat system |
9969559, | Jul 29 2015 | KEITH MANUFACTURING CO | Attachment plate for all-steel reciprocating floor slat system |
Patent | Priority | Assignee | Title |
2222024, | |||
2912128, | |||
2965251, | |||
2973856, | |||
3070970, | |||
3262541, | |||
3838769, | |||
3905290, | |||
3910422, | |||
4144963, | Aug 12 1974 | Reciprocating conveyor | |
4492303, | Feb 08 1982 | Drive/guide system for a reciprocating floor conveyor | |
DE2452648, | |||
GB488669, | |||
JP5783329, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Date | Maintenance Fee Events |
Apr 26 1994 | REM: Maintenance Fee Reminder Mailed. |
Jan 26 1998 | M285: Payment of Maintenance Fee, 12th Yr, Small Entity. |
Date | Maintenance Schedule |
Apr 10 1993 | 4 years fee payment window open |
Oct 10 1993 | 6 months grace period start (w surcharge) |
Apr 10 1994 | patent expiry (for year 4) |
Apr 10 1996 | 2 years to revive unintentionally abandoned end. (for year 4) |
Apr 10 1997 | 8 years fee payment window open |
Oct 10 1997 | 6 months grace period start (w surcharge) |
Apr 10 1998 | patent expiry (for year 8) |
Apr 10 2000 | 2 years to revive unintentionally abandoned end. (for year 8) |
Apr 10 2001 | 12 years fee payment window open |
Oct 10 2001 | 6 months grace period start (w surcharge) |
Apr 10 2002 | patent expiry (for year 12) |
Apr 10 2004 | 2 years to revive unintentionally abandoned end. (for year 12) |