An extension deceleration orthotic fulcrum for knee and elbow braces, which simulates performance of the function of those ligaments that control joint motion and provide provides anteroposterior joint stability, comprising a lightweight, external spring assembly, upper and lower elongated arms, and a centric or polycentric fulcrum, which is adjustable for its range of motion, adaptable for use on many different style orthoses, and whose strength can be varied to suit corrective, preventive, anthropomorphic, environmental, and usage requirements, including means both for mechanically dampening the limb's angular velocity on extension to prevent hyperextension and for accelerating the limb's angular velocity on flexion to enable quicker, smoother, less stressful motion. In one embodiment spring rods are assembled medially and laterally to conventional pairs of elongated orthotic brace arms to span the joint fulcrum point by serpentinely engaging novel roller posts, the assemblage thus serving to decelerate the limb during the last 15 to 20 degrees of extension, to help prevent the striking of a stop with its attendant risk of hyperextension, and thus serving to use the stored energy of the spring to facilitate flexion of the limb.

Patent
   RE37209
Priority
Dec 01 1989
Filed
Mar 16 1995
Issued
Jun 05 2001
Expiry
Jun 05 2018
Assg.orig
Entity
Small
50
20
all paid

REINSTATED
3. An orthotic device for providing extension stability and limiting hyperextension while providing flexion mobility, said device including:
a. an array of elongated, first and second arms;
b. means for attaching said arms to the body of a user on opposite sides of a joint that is to be protected by the device;
c. connector means at the apposite ends of said arms which connect said arms together for relative angular movement limited to a plane common to said arms; and
d. motion decelerating means for reducing the relative rate of movement between said arms, said decelerating means including; an elongated, energy-absorbing member capable of generating a reactive force that is proportional to the displacement of one end of the member relative to the other, means at a point intermediate the ends of the elongated member for fixing said member against movement relative to said connector means, and first and second stop means so located on said first and second arms as to be engageable only at particular times by opposite ends of said elongated member, said stop means being so relatively located and said elongated member being so contoured that both of said stop means are engageable by said elongated member only with the relative angle between said arms approaching a maximum, whereby: (a) said deceleration means remains inoperative and said arms can angularly move freely relative to each other as long as the relative angular displacement of said arms remains small enough that said elongated member does not simultaneously engage both of said stop means, but (b) both of said stop means will be engaged and the relative rate of angular movement between said arms increasingly reduced as the angular displacement between said arms is thereafter increased.
1. An anatomical brace for applying a force for resisting extension having a hinge comprising:
a. a pair of elongated arms, of equal thickness, with geared ends engaging each other adjacently, said geared ends provided with stopping means to limit the range of motion of the arms on extension, said arms connected by inner and outer plates, said plates overlapping the geared ends, said plates and arms fastened together by at least one screw, said at least one screw passing through busings, which act as hinge pivot points,
b. a lock screw which simultaneously clamps both the said plate fastening screws into position so as to permit free extension and flexion of the hinge, the improvement comprising:
c. a lightweight spring rod, which is assembled to said outer plate with a pivot screw, said pivot screw having a shoulder, said shoulder clamping the spring rod to the plate, with said spring rod serpentinely engaging on one side said pivot screw, and engaging on said rod's opposite side said at least one fastening screw,
d. said pivot screw being assembled to the outer plate on a line tangential to the pitch diameter of the geared elongated arm ends by passing through first roller means which serve as a pivot center for the spring rod,
e. means for controlling the application of said force for resisting extension comprising a friction reducing roller post selectively positioned on each arm, each of said posts being engaged by said spring rod on said one side as the arms are extended so that said spring rod biases the post toward flexion and therefore the arms toward flexion until the arms are in a preselected flexed positioned wherein further bending of the arms results in no force being applied by the rod against the posts;
f. the said friction reduction roller posts each comprising a screw fastened to the said elongated arm and a bushing through which said screw passes and which serves as second roller means to reduce friction when engaged by the spring rod during extension and flexion.
2. In an anatomical brace for applying a force for resisting extension having a hinge comprising:
a. a pair of elongated arms, of equal thickness, with geared ends engaging each other adjacently, said geared ends being provided with stopping means to limit the range of motion of the arms on extension, said arms being connected by inner and outer plates, said plates overlapping the geared ends, said plates and said arms being fastened together by at least one screw, said at least one screw passing through bushings, which act as hinge pivot points, and
b. a lock screw which simultaneously clamps both the said plate fastening screws into position so as to permit free extension and flexion of the hinge, the improvement comprising:
c. a lightweight spring road, which is assembled to said outer plate with a pivot screw, said pivot screw having a shoulder, said shoulder clamping the spring rod to the plate, with said spring rod serpentinely engaging on one side said pivot screw, and engaging on said rod's opposite side said at least one fastening screw,
d. said pivot screw being assembled to the outer plate on a line tangential to the pitch diameter of the geared elongated arm ends by passing through first roller means which serves as a pivot center for the spring rod,
e. means for controlling the application of said force for resisting extension comprising a friction reduction roller post selectively positioned on each arm, each of said posts being engaged by said spring rod on said one side as the arms are extended so that said spring rod biases the post toward flexion and therefore the arms toward flexion until the arms are in a preselected flexed position wherein further bending of the arms results in no force being applied by the rod against the posts, and
f. the said friction reduction roller posts each comprising a screw fastened to the said elongated arm and a bushing through which said screw passes and which serves as a second roller means to reduce friction when engaged by the spring rod during extension and flexion.
4. An orthotic device as defined in claim 3 wherein:
a. said connector means includes meshing gear means on the apposite ends of said arms, connector members so disposed on opposite sides of the array of arms as to prevent relative sideways movement of said arms, and members which extend through and span said connector members near the apposite ends of said arms to couple together said members and said arms and to provide shafts about which said arms can rotate; and
b. said decelerating means also includes means fixing said elongated member at approximately its midpoint and as aforesaid to one of said connector members.
5. An orthotic device as defined in claim 4 wherein:
a. the connector means comprises a headed member with a head that is engageable with said shaft providing members to prevent rotation of said shaft providing members;
b. said elongated member is trapped against one of said connector members by said headed member; and
c. the means for fixing said elongated member to said one of said connector members comprises a second headed member also confining said elongated member against said one of said connector members, said second headed member being so located on the opposite side of the elongated member from the first headed member as to trap the elongated member against the first headed member.
6. An orthotic device as defined in claim 4 which includes bushings supported from said one of said connector members and engageable by said elongated member to increase the resistance to relative angular movement of the arms afforded by said elongated member.
7. An orthotic device as defined in claim 6 in which the shaft-providing members extend through said bushings and fix said bushings to said one of said connector members.
8. An orthotic device as defined in claim 5 in which said shaft-providing members are threaded into a second of said connector members whereby, with said members locked against rotation, said one of and said second connector members can move apart to an extent which is sufficient to prevent said one of and said second members from frictionally restricting the relative rotation of said arms.
9. An orthotic device as defined in claim 5 in which:
a. said first threaded member is located along a line extending between the axes of elongation of the shaft-providing members and approximately midway between said axes; and
b. the second threaded member is located along a second line extending normally to the first-mentioned line and passing through the axis of elongation of the first headed member.
10. An orthotic device as defined in claim 4 in which:
a. the apposite end portions of said arms have parallel sides and are of equal thickness; and
b. said connector members are flat plates.
11. An orthotic device as defined in claim 3 in which said elongated member is fabricated of a resiliently deformable material and has a serpentine configuration.
12. An orthotic device as defined in claim 3 in which:
a. the end portions of the elongated member are trained around the stop means when they are engaged with said stop means as aforesaid; and
b. said stop means comprise rollers so engageable by said elongated element end portions as to minimize friction between said elongated member and said stop means and thereby provide for flexion mobility in said device.

BRIEF DESCRIPTION OF THE OF THE INVENTION

An orthotic fulcrum 10 according to principles of this orthosis invention includes an elongated, rigid, thin, flat lower bar 11 and an elongated, rigid, thin, flat upper bar 12. The bars are also called arms in the art. These arms, which should be of equal thickness, lie in the same plane and engage each other adjacently by means of gear teeth on each of their ends at 12a ( see FIG. 3 ) in the polycentric orthotic fulcrum design. The polycentric orthotic fulcrum is known in the art. The arms are connected by rigid, inner plate 13 on the inside of the orthotic fulcrum and rigid, outer plate 14 on the outside of the orthotic fulcrum point so as to overlap the arms arms' engaged gear teeth. The arms and plates are fastened together by screws 15 and 16. These screws pass thru fulcrm point bushings 17 and 18 and fit into threaded holes in inner plate 13.

The orthotic fulcrum bushings 17 and 18 serve as pivot points for the orthotic fulcrum assembly. The length of hinge bushings 17 and 18 should be slightly shorter than the combined thickness of either arm plus the outer plate 14, since such design permits locking of the orthotic fulcrum in any position to facilitate manufacture, assembly and fitting into a large assembly, such as, an orthosis. When assembled for use the screws 15 and 16 are adjusted so as to permit the fulcrum point 10 to move freely over its range of motion, and then lock screw 19, which is positioned to simultaneously clamp a shoulder on each of screws 15 and 16, is tightened into a threaded hole in outer plate 14 so as to prevent screws 15 and 16 from turning.

Stops are provided on the geared ends of arms 11 and 12 so as to limit their range of motion. In order to prevent hyperextension of the limb, which can be caused when the angularly moving arms strike the stops, a deceleration means is provided, which is the principle principal improvement in the art, as described below.

Post 20 passes through friction reduction roller 21 and into a variabley variably placed threaded hole in the upper arm 12, to which it is tightened and adjusted so as to allow the roller 21 to turn freely. Post 22 passes through friction reduction roller 23 and into a variably placed hole in lower arm 11, to which it is tightened and adjusted so as to allow the roller 23 to turn freely. Pivot screw 24 passes through friction reduction roller 25 and is tightened into a threaded hole in outer plate 14, which hole is centered between assembled screws 15 and 16 on a line tangential to the adjacent pitch diameters of the gears on the ends of the assembled arms 11 and 12. A spring steel wire is formed serpentinely to make spring rod 26, which is assembled to fit around pivot screw 24 and roller 25. A shoulder on pivot screw 24 acts as a retainer to hold spring rod 26 against outer plate 14 and against the edges of screws 15 and 16. Spring rod 26 is curved to fit around screws 15 and 16 and is curved conversely to fit around friction reduction roller posts 20 and 22. The ends of spring rod 26 contact rollers 21 and 23 during extension of the orthotic fulcrum, resulting in deceleration of the angular velocity of the orthotic fulcrum and parts. The material and cross-sectional area of spring rod 26 can be varied to suit differences in the user's activity level and state of health and to suit required rates of deceleration of the angular motion of the hinge. The angle of curvature of spring rod 26 can be varied to adjust the point when deceleration occurs, which is a function of when rollers 21 and 23 first contact spring rod 26 during orthotic extension.

Upright arms 12 are attached to each other by means of a thin metal band 27, varying in thickness, width and length, each determined by requirements of individual appendage size, usually one-half the circumference of the appendage at the same length proximal to the fulcrum point. The means of fastening is rivets 40 drilled and pinned through both arm 12 and band 27. Band 28 is fastened to medial and laterial lower arms 11 in the same method as band 27 is fastened to the upper arms 12. Together with the arms 11 and 12, bands 27 and 28 make up the skeletal structure of the orthosis. Proximal circumference strap 29 encapsulates the appendage to the orthosis along with the distal circumference strap 30. These straps are compressive and hold the appendage firmly inside the orthosis. This is achieved by fastening strap 29 to a band 27 at one end by permanent fixation to interface or pad 39 and removable fastener 31 to fixed fastener 32 at the other end for circumferential wrap. The same is true for the attachment of strap 30 to band 28.

Two more prehension straps are used to encapsulate the appendage and they are the patella straps 33 and 36. Strap 33 is attached to pad 39 and arm 12 by nylon thread on one end and 34 to truss clip 34 on the other. Truss clip 34 is attached to member 35 with nylon thread in a reinforce stitch pattern completing the encapsulation of the knee, and also providing suspension. Member 35 is a pelite thermo pad that acts as an attachment point for patella strap 33 and strap 36. Strap 36 attaches to pad 38 in the same way patella strap 33 attaches to pad 39. 37 strap Strap 37 is an anti-rotation strap and runs up through the orthosis and around the medial or lateral or both sides of the knee in a spiraling wrap attaching to the 27 band 27 with the origin of the 28 band , this 28. This resists rotary forces at the fulcrum point of the orthosis when applied to a flexing and extending appendage.

Although this invention has been described in the context of an orthotic device, it should be understood that is it also has application to any orthotic fulcrum contrivance, such as an orthotic power assisted arm, where it is desirable to decelerate the angular momentum of the orthotics fulcrum motion before a stop is contacted or before any restraining devices are excessively stretched.

INVENTORS:

Hensley, David Ellis, Kielman, Bradley Russell

THIS PATENT IS REFERENCED BY THESE PATENTS:
Patent Priority Assignee Title
10039685, Jun 23 2015 The Regents of the University of California Passive power-conservative artificial knee
10085869, May 20 2008 NACE, RICHARD, NACE Knee orthosis for treatment of PCL injury
10143581, Jun 21 2013 OSSUR HF Dynamic tension system for orthopedic device
10188539, Oct 05 2015 Spring Loaded Technology Incorporated Stabilizing system for a knee brace
10231859, May 01 2014 BOSTON DYNAMICS, INC Brace system
10413437, Jan 25 2013 OSSUR ICELAND EHF Orthopedic device having a dynamic control system and method for using the same
10512305, Jul 11 2014 OSSUR HF Tightening system with a tension control mechanism
10568796, Jun 23 2015 The Regents of the University of California Passive power-conservative artificial knee
10653546, Oct 31 2014 OSSUR HF Orthopedic device having a dynamic control system
10758394, Jun 15 2015 MYOMO, INC Powered orthotic device and method of using same
10898363, Oct 31 2011 OSSUR HF Orthopedic device for dynamically treating the knee
11160679, Jun 21 2013 OSSUR HF Dynamic tension system for orthopedic device
11246729, Apr 20 2011 The Government of the United States as Represented by the Secretary of the Army Dynamic exoskeletal orthosis
11464662, Jan 25 2013 OSSUR ICELAND EHF Orthopedic device having a dynamic control system and method for using the same
11547590, Nov 27 2017 OSSUR ICELAND EHF Orthopedic device having a suspension element
11590013, May 01 2014 BOSTON DYNAMICS, INC Brace system
11628081, Oct 31 2014 OSSUR HF Orthopedic device having a dynamic control system
11826275, Jun 15 2015 Myomo, Inc. Powered orthotic device and method of using same
11844714, Apr 20 2011 The Government of the United States as Represented by the Secretary of the Army Dynamic exoskeletal orthosis
7192407, Jan 30 2003 DJO, LLC Motion controlling hinge for orthopedic brace
7235058, Sep 11 2002 DJO, LLC Lockable hinge
7367958, Nov 21 2002 Massachusetts Institute of Technology Method of using powered orthotic device
7396337, Nov 21 2002 Massachusetts Institute of Technology; Massachusetts Institue of Technology Powered orthotic device
7534217, Jan 30 2003 DJO, LLC Motion controlling hinge for orthopedic brace
7544174, Sep 29 2006 DJO, LLC Quiet flexion/extension stop for orthopedic brace and orthopedic brace incorporating a quiet flexion/extension stop
7553289, Feb 20 2007 Method, apparatus, and system for bracing a knee
7597022, May 09 2006 Dura Global Technologies, Inc Easy release mechanism at park position for automatic transmission shifter
7722555, Sep 11 2002 DJO, LLC Lockable hinge
7811242, Jun 24 2004 DJO, LLC Motion controlling hinge for orthopedic brace
7846115, Jan 30 2003 DJO, LLC Motion controlling hinge for orthopedic brace
7967765, Jan 06 2004 DJO, LLC Orthopedic brace suspension system
8308669, May 20 2008 NACE, RICHARD, NACE Knee orthosis with hinged shin and thigh cuff
8308671, Aug 28 2008 NACE, RICHARD, NACE Knee orthosis
8585620, Sep 19 2006 MYOMO, INC Powered orthotic device and method of using same
8926534, Sep 19 2006 MYOMO, INC Powered orthotic device and method of using same
8945035, Aug 28 2008 NACE, RICHARD, NACE Knee brace with improved gait swing assist
9089403, May 20 2009 NACE, RICHARD, NACE Knee orthosis with hinged shin and thigh cuffs
9125730, Oct 31 2011 OSSUR HF Orthopedic device for dynamically treating the knee
9186270, Apr 20 2011 USA AS REPRESENTED BY THE SECRETARY OF THE ARMY ON BEHALF OF USAMRMC Dynamic exoskeletal orthosis
9220624, Sep 16 2010 OSSUR HF Posterior cruciate ligament support brace
9254216, Jul 24 2012 Method and apparatus for limiting range of motion of the body of the user
9289640, Mar 23 2009 Resistance brace
9351864, Jan 25 2013 OSSUR HF Orthopedic device having a dynamic control system
9398994, Sep 19 2006 Myomo, Inc. Powered orthotic device and method of using same
9539135, Jan 25 2013 OSSUR HF Orthopedic device having a dynamic control system and method for using the same
9597786, Aug 22 2013 OSSUR HF Torque limiting tool and method for using the same
9763821, Oct 31 2011 OSSUR ICELAND EHF Orthopedic device for dynamically treating the knee
9770356, Oct 31 2011 OSSUR HF Orthopedic device for dynamically treating the knee
9799187, Feb 08 2012 Method and apparatus for limiting range of motion of body
9956107, Apr 20 2011 USA AS REPRESENTED BY THE SECRETARY OF THE ARMY ON BEHALF OF USAMRMC Dynamic exoskeletal orthosis
THIS PATENT REFERENCES THESE PATENTS:
Patent Priority Assignee Title
1072369,
4320747, Oct 06 1980 Slidably-coupled joint
4337764, Mar 02 1981 UNITED STATES MANUFACTURING COMPANY, LLC Adjustable motion brace
4361142, Aug 20 1981 Northwestern University Knee orthosis and joint construction therefor
4370977, May 04 1981 DEROYAL INDUSTRIES, INC Knee and elbow brace
4372298, Jul 20 1981 UNITED STATES MANUFACTURING COMPANY, 180 NORTH SAN GABRIEL BLVD CA 91107 A CORP OF CA Knee brace
4428369, Feb 25 1980 Arthur C., Peckham Corrective and protective knee brace
4433679, May 04 1981 DEROYAL INDUSTRIES, INC Knee and elbow brace
4487200, Apr 25 1983 FEANNY, MICHAEL P DR Brace for knee
4489718, Mar 08 1983 Medical Designs, Inc. Knee brace hinge
4503846, Jul 06 1983 FEANNY, MICHAEL P DR Derotation leg brace
4506661, Apr 21 1983 Balanced suspension knee brace
4524764, Sep 06 1983 MILLER, SALLY A Knee brace
4751920, Jan 20 1987 THREE-D ORTHOPEDIC, INC A DE CORPORATION Pivoting knee brace with rotating and translating tibia collar
4803975, Mar 31 1987 Orthotic device for controlling knee instabilities
817785,
DE304059,
GB2098490,
PL37574,
WO8400264,
ASSIGNMENT RECORDS    Assignment records on the USPTO
Executed onAssignorAssigneeConveyanceFrameReelDoc
MAINTENANCE FEES AND DATES:    Maintenance records on the USPTO
Date Maintenance Fee Events
Sep 15 2003M1558: Surcharge, Petition to Accept Pymt After Exp, Unintentional.
Sep 15 2003M2553: Payment of Maintenance Fee, 12th Yr, Small Entity.
Sep 15 2003PMFP: Petition Related to Maintenance Fees Filed.
Sep 29 2003PMFG: Petition Related to Maintenance Fees Granted.


Date Maintenance Schedule
Jun 05 20044 years fee payment window open
Dec 05 20046 months grace period start (w surcharge)
Jun 05 2005patent expiry (for year 4)
Jun 05 20072 years to revive unintentionally abandoned end. (for year 4)
Jun 05 20088 years fee payment window open
Dec 05 20086 months grace period start (w surcharge)
Jun 05 2009patent expiry (for year 8)
Jun 05 20112 years to revive unintentionally abandoned end. (for year 8)
Jun 05 201212 years fee payment window open
Dec 05 20126 months grace period start (w surcharge)
Jun 05 2013patent expiry (for year 12)
Jun 05 20152 years to revive unintentionally abandoned end. (for year 12)