The invention provides a coupling assembly and method for coupling a tool to a dipperstick, or arm, on an apparatus which has a hydraulic system for moving the tool. The coupling assembly includes a coupler body having link structure for pivotally coupling to the dipperstick. A latch member is movable between an engaged position for engaging the tool and a disengaged position for disengaging from the tool. A spring is arranged to provide a spring force to urge the latch member to the engaged position. A hydraulic motor has a part that is stationary relative to the coupler body and a movable part that can be extended relative to the stationary part when hydraulic pressure is applied to one end of the hydraulic motor. The movable part is coupled to the latch member such that extension of the movable part urges the latch member to the retracted position in opposition to the spring force.
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1. An assembly for urging a latch member of tool coupler into and out of engagement with a tool that is detachable from the tool coupler, comprising:
a hydraulic motor on the tool coupler, the hydraulic motor having a stationary part and a movable part that extends from the stationary part when hydraulic pressure is applied to one end of the hydraulic motor; a latch coupling assembly coupling between a latch member and the movable part of the hydraulic motor, structured and arranged to urge the latch member to a disengaged position when the movable part is extended; a valve assembly operably coupled to the one end of the hydraulic motor, including a first position operably coupling the one end of the hydraulic motor to a fluid drain line to allow fluid to flow through the fluid drain line to a drain from the hydraulic motor while preventing fluid flow toward the hydraulic motor, whereby the one end of the hydraulic motor can be depressurized with the valve assembly in the first position, and a second position operably coupling the one end of the hydraulic motor to a fluid pressure line so as to allow fluid flow only in a direction from the valve assembly toward the hydraulic motor, whereby the hydraulic motor can be pressurized by applying hydraulic pressure to the fluid pressure line with the valve assembly in the second position; and a valve control operating the valve assembly into one or the other of the first and second positions.
26. An assembly for urging a latch member of a tool coupler into an extended position for securing a tool to the coupler and into a retracted position for releasing the tool from the coupler, the tool being detachable from the tool coupler, the assembly comprising:
a hydraulic motor on the coupler, the hydraulic motor having a stationary part and a movable part that extends from the stationary part when hydraulic pressure is applied to one end of the hydraulic motor; a latch coupling assembly coupling between a latch member and the movable part of the hydraulic motor, structured and arranged to urge the latch member to a retracted position when the movable part is extended; a valve assembly operably coupled to the one end of the hydraulic motor, including a first position operably coupling the one end of the hydraulic motor to a fluid drain line to allow fluid to flow through the fluid drain line to a drain from the hydraulic motor while preventing fluid flow toward the hydraulic motor, whereby the one end of the hydraulic motor can be depressurized with the valve assembly in the first position, and a second position operably coupling the one end of the hydraulic motor to a fluid pressure line so as to allow fluid flow only in a direction from the valve assembly toward the hydraulic motor, whereby the hydraulic motor can be pressurized by applying hydraulic pressure to the fluid pressure line with the valve assembly in the second position; and a valve control operating the valve assembly into one or the other of the first and second positions.
36. A quick-release coupling assembly for connecting a tool to an earth-working or construction equipment, comprising:
a coupler body, including link structure for pivotally coupling to an arm of the earth-working or construction equipment; a latch member movable between an extended position for securing the tool, and a retracted position for releasing the tool; a spring structured and arranged to provide a spring force that urges the latch member to the extended position; a hydraulic motor having a stationary part relative to the coupler body and a movable part that can be extended relative to the stationary part when hydraulic pressure is applied to one end of the hydraulic motor, the movable part being coupled to the latch member such that extension of the movable part urges the latch member to the retracted position in opposition to the spring force; and a valve assembly operably coupled to the one end of the hydraulic motor, including a first position operably coupling the one end of the hydraulic motor to a fluid drain line to allow fluid to flow through the fluid drain line to a drain from the hydraulic motor while preventing fluid flow toward the hydraulic motor, whereby the one end of the hydraulic motor can be depressurized with the valve assembly in the first position, and a second position operably coupling the one end of the hydraulic motor to a fluid pressure line so as to allow fluid flow only in a direction from the valve assembly toward the hydraulic motor, whereby the hydraulic motor can be pressurized by applying hydraulic pressure to the fluid pressure line with the valve assembly in the second position; and a valve control operating the valve assembly into one or the other of the first and second positions.
13. A quick-release coupling assembly for connecting a tool to an earth-working or construction equipment, comprising:
a coupler body, including link structure for pivotally coupling to an arm of the earth-working or construction equipment; a latch member movable between an engaged position for engaging the tool, and a disengaged position for disengaging from the tool; a spring structured and arranged to provide a spring force that urges the latch member to the engaged position; a hydraulic motor having a stationary part relative to the coupler body and a movable part that can be extended relative to the stationary part when hydraulic pressure is applied to one end of the hydraulic motor, the movable part being coupled to the latch member such that extension of the movable part urges the latch member to the disengaged position in opposition to the spring force; and a valve assembly operably coupled to the one end of the hydraulic motor, including a first position operably coupling the one end of the hydraulic motor to a fluid drain line to allow fluid to flow through the fluid drain line to a drain from the hydraulic motor while preventing fluid flow toward the hydraulic motor, whereby the one end of the hydraulic motor can be depressurized with the valve assembly in the first position, and a second position operably coupling the one end of the hydraulic motor to a fluid pressure line so as to allow fluid flow only in a direction from the valve assembly toward the hydraulic motor, whereby the hydraulic motor can be pressurized by applying hydraulic pressure to the fluid pressure line with the valve assembly in the second position; and a valve control operating the valve assembly into one or the other of the first and second positions.
44. An earth-working equipment or the like adapted for the rapid connection and disconnection of a tool, the equipment comprising:
a coupler adapted for engaging the tool, including a coupler body, a latch member movable between an extended position for securing the tool to the coupler and a retracted position for releasing the tool, a spring structured and arranged to provide a spring force that urges the latch member to the extended position, and a first hydraulic motor having a stationary part relative to the coupler body and a movable part that can be extended relative to the stationary part when hydraulic pressure is applied to one end of the first hydraulic motor, the movable part being coupled to the latch member such that extension of the movable part urges the latch member to the retracted position in opposition to the spring force; a linkage adapted for engaging the coupler body; a valve assembly operably coupled to the one end of the hydraulic motor, including a first position operably coupling the one end of the hydraulic motor to a fluid drain line to allow fluid to flow through the fluid drain line to a drain from the hydraulic motor while preventing fluid flow toward the hydraulic motor, whereby the one end of the hydraulic motor can be depressurized with the valve assembly in the first position, and a second position operably coupling the one end of the hydraulic motor to a fluid pressure line so as to allow fluid flow only in a direction from the valve assembly toward the hydraulic motor, whereby the hydraulic motor can be pressurized by applying hydraulic pressure to the fluid pressure line with the valve assembly in the second position; and a valve control operating the valve assembly into one or the other of the first and second positions.
19. An earth-working or construction equipment adapted for the rapid connection and disconnection of a tool, the equipment comprising:
a coupler adapted for engaging the tool, including a coupler body, a latch member movable between an engaged position for engaging the tool and a disengaged position for disengaging from the tool, a spring structured and arranged to provide a spring force that urges the latch member to the engaged position, and a first hydraulic motor having a stationary part that is stationary relative to the coupler body and a movable part that can be extended relative to the stationary part when hydraulic pressure is applied to one end of the first hydraulic motor, the movable part being coupled to the latch member such that extension of the movable part urges the latch member to the disengaged position in opposition to the spring force; a linkage adapted for engaging the coupler body; a valve assembly operably coupled to the one end of the hydraulic motor, including a first position operably coupling the one end of the hydraulic motor to a fluid drain line to allow fluid to flow through the fluid drain line to a drain from the hydraulic motor while preventing fluid flow toward the hydraulic motor, whereby the one end of the hydraulic motor can be depressurized with the valve assembly in the first position, and a second position operably coupling the one end of the hydraulic motor to a fluid pressure line so as to allow fluid flow only in a direction from the valve assembly toward the hydraulic motor, whereby the hydraulic motor can be pressurized by applying hydraulic pressure to the fluid pressure line with the valve assembly in the second position; and a valve control operating the valve assembly into one or the other of the first and second positions.
2. The assembly of
a first movable valve being structured and arranged to prevent fluid flow from the fluid pressure line to the one end of the hydraulic motor when the valve assembly is in the first position and to allow fluid flow from the fluid pressure line to the hydraulic motor when the valve assembly is in the second position; and a second movable valve being positioned in the fluid drain line so as to allow fluid flow away from the hydraulic motor through the fluid drain line when the valve assembly is in the first position and to prevent fluid flow away from the hydraulic motor through the fluid drain line when the valve assembly is in the second position.
3. The assembly of
4. The assembly of
5. The assembly of
6. The assembly of
the coupling between the valve assembly and the one end of the hydraulic motor comprises a single fluid line; the valve assembly comprises a movable first valve connecting to the single fluid line and a movable second valve connecting between the first valve and the fluid pressure line and the fluid drain line; the second valve couples the first valve to the fluid drain line and the first valve couples the second valve to the single fluid line when the valve assembly is in the first position, allowing fluid to flow in both directions through the single fluid line between the one end of the hydraulic motor and the fluid drain line; and the second valve couples the first valve to the fluid pressure line and the first valve couples the second valve to the signal fluid line through a non-return valve portion when the valve assembly is in the first position, the non-return valve portion allowing fluid to flow through the single fluid line only in a direction from the fluid pressure line toward the hydraulic motor.
7. The assembly of
8. The assembly of
9. The assembly of
10. The assembly of
a coupler body relative to which the stationary part of the hydraulic motor is stationary; and the latch member being movable between an engaged position for engaging the tool, and a disengaged position for disengaging from the tool.
11. The assembly of
12. The coupling assembly of
14. The coupling assembly of
15. The coupling assembly of
a first movable valve being structured and arranged to prevent fluid flow from the fluid pressure line to the one end of the hydraulic motor when the valve assembly is in the first position and to allow fluid flow from the fluid pressure line to the hydraulic motor when the valve assembly is in a second position; and a second movable valve being positioned in the fluid drain line so as to allow fluid flow away from the hydraulic motor through the fluid drain line when the valve assembly is in the first position and to prevent fluid flow away from the hydraulic motor through the fluid drain line when the valve assembly is in the second position.
16. The coupling assembly of
17. The coupling assembly of
18. The coupling assembly of
the coupling between the valve assembly and the one end of the hydraulic motor comprises a single fluid line; the valve assembly comprises a movable first valve connecting to the single fluid line and a movable second valve connecting between the first valve and the fluid pressure line and the fluid drain line; the second valve couples the first valve to the fluid drain line and the first valve couples the second valve to the single fluid line when the valve assembly is in the first position, allowing fluid to flow in both directions through the single fluid line between the one end of the hydraulic motor and the fluid drain line; and the second valve couples the first valve to the fluid pressure line and the first valve couples the second valve to the single fluid line through a non-return valve portion when the valve assembly is in the first position, the non-return valve portion allowing fluid to flow through the single fluid line only in a direction from the fluid pressure line toward the hydraulic motor.
20. The equipment of
a first movable valve being structured and arranged to prevent fluid flow from the fluid pressure line to the one end of the hydraulic motor when the valve assembly is in the first position and to allow fluid flow from the fluid pressure line to the hydraulic motor when the valve assembly is in a second position; and a second movable valve being positioned in the fluid drain line so as to allow fluid flow away from the hydraulic motor through the fluid drain line when the valve assembly is in the first position and to prevent fluid flow away from the hydraulic motor through the fluid drain line when the valve assembly is in the second position.
21. The equipment of
22. The equipment of
23. The equipment of
the coupling between the valve assembly and the one end of the hydraulic motor comprises a single fluid line; the valve assembly comprises a movable first valve connecting to the single fluid line and a movable second valve connecting between the first valve and the fluid pressure line and the fluid drain line; the second valve couples the first valve to the fluid drain line and the first valve couples the second valve to the single fluid line when the valve assembly is in the first position, allowing fluid to flow in both directions through the single fluid line between the one end of the hydraulic motor and the fluid drain line; and the second valve couples the first valve to the fluid pressure line and the first valve couples the second valve to the single fluid line through a non-return valve portion when the valve assembly is in the first position, the non-return valve portion allowing fluid to flow through the single fluid line only in a direction from the fluid pressure line toward the hydraulic motor.
24. The equipment of
25. The equipment of
27. The assembly of
a first movable valve being structured and arranged to prevent fluid flow from the fluid pressure line to the one end of the hydraulic motor when the valve assembly is in the first position and to allow fluid flow from the fluid pressure line to the hydraulic motor when the valve assembly is in a second position; and a second movable valve being positioned in the fluid drain line so as to allow fluid flow away from the hydraulic motor through the drain line when the valve assembly is in the first position and to prevent fluid flow away from the hydraulic motor through the drain line when the valve assembly is in the second position.
28. The assembly of
29. The assembly of
30. The assembly of
31. The assembly of
the coupling between the valve assembly and the one end of the hydraulic motor comprises a single fluid line; the valve assembly comprises a movable first valve connecting to the single fluid line and a movable second valve connecting between the first valve and the fluid pressure line and the fluid drain line; the second valve couples the first valve to the drain line and the first valve couples the second valve to the single fluid line when the valve assembly is in the first position, allowing fluid to flow in both directions through the single fluid line between the one end of the hydraulic motor and the fluid drain line; and the second valve couples the first valve to the fluid pressure line and the first valve couples the second valve to the single fluid line through a non-return valve portion when the valve assembly is in the first position, the non-return valve portion allowing fluid to flow through the single fluid line only in a direction from the fluid pressure line toward the hydraulic motor.
32. The assembly of
34. The assembly of
35. The assembly of
a coupler body relative to which the stationary part of the hydraulic motor is stationary; and the latch member being movable between an extended position for securing the tool, and a retracted position for releasing the tool.
37. The coupling assembly of
38. The coupling assembly of
a first movable valve being structured and arranged to prevent fluid flow from the fluid pressure line to the one end of the hydraulic motor when the valve assembly is in the first position and to allow fluid flow from the fluid pressure line to the hydraulic motor when the valve assembly is in a second position; and a second movable valve being positioned in the fluid drain line so as to allow fluid flow away from the hydraulic motor through the drain line when the valve assembly is in the first position and to prevent fluid flow away from the hydraulic motor through the drain line when the valve assembly is in the second position.
39. The coupling assembly of
40. The coupling assembly of
41. The coupling assembly of
the coupling between the valve assembly and the one end of the hydraulic motor comprises a single fluid line; the valve assembly comprises a movable first valve connecting to the single fluid line and a movable second valve connecting between the first valve and the fluid pressure line and the fluid drain line; the second valve couples the first valve to the drain line and the first valve couples the second valve to the single fluid line when the valve assembly is in the first position, allowing fluid to flow in both directions through the single fluid line between the one end of the hydraulic motor and the fluid drain line; and the second valve couples the first valve to the fluid pressure line and the first valve couples the second valve to the single fluid line through a non-return valve portion when the valve assembly is in the first position, the non-return valve portion allowing fluid to flow through the single fluid line only in a direction from the fluid pressure line toward the hydraulic motor.
43. The coupling assembly of
45. The equipment of
a first movable valve being structured and arranged to prevent fluid flow from the fluid pressure line to the one end of the hydraulic motor when the valve assembly is in the first position and to allow fluid flow from the fluid pressure line to the hydraulic motor when the valve assembly is in a second position; and a second movable valve being positioned in the fluid drain line so as to allow fluid flow away from the hydraulic motor through the drain line when the valve assembly is in the first position and to prevent fluid flow away from the hydraulic motor through the drain line when the valve assembly is in the second position.
46. The equipment of
47. The equipment of
48. The equipment of
the coupling between the valve assembly and the one end of the hydraulic motor comprises a single fluid line; the valve assembly comprises a movable first valve connecting to the single fluid line and a movable second valve connecting between the first valve and the fluid pressure line and the fluid drain line; the second valve couples the first valve to the drain line and the first valve couples the second valve to the single fluid line when the valve assembly is in the first position, allowing fluid to flow in both directions through the single fluid line between the one end of the hydraulic motor and the fluid drain line; and the second valve couples the first valve to the fluid pressure line and the first valve couples the second valve to the single fluid line through a non-return valve portion when the valve assembly is in the first position, the non-return valve portion allowing fluid to flow through the single fluid line only in a direction from the fluid pressure line toward the hydraulic motor.
50. The equipment of
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This is a continuation of application Ser. No. 08/634,561, filed Apr. 18, 1996, now U.S. Pat. No. 5,727,342.
The invention relates to tool couplers for excavation, demolition and construction equipment.
Some types of construction equipment, such as backhoes and excavators, have a movable dipperstick (also referred to as an arm) to which a variety of tools, such as, for example, buckets and grapples, can be attached. A hydraulic linkage allows the equipment operator to pivot the tool from the free end of the dipperstick. To simplify the process of changing tool attachments, a universal coupler can be fixed to the dipperstick linkage. A selected tool can then be removably attached to the coupler, a process that typically involves manually positioning at least one latch pin between the coupler and the tool.
There is a trend in the industry to use an actuated coupler on the end of the dipper stick for connecting and disconnecting a tool from the linkage. A great advantage of these systems is that the operator can actuate the coupler to connect or disconnect a tool without the assistance of another worker and without having to leave the cab of the vehicle.
One type of actuated coupler first engages a crossbar formed in the tool with hooks depending from the coupler, and then engages a latch pin (or a block or a wedge) with a mating receptacle formed in a collar on the tool. A double-action hydraulic cylinder in line with the latch pin is positioned so that the cylinder extends to push the latch pin into the receptacle. In disengaging the tool from the coupler, the operator retracts the rod into the cylinder body, pulling the pin out of the receptacle.
The invention provides a coupling assembly for coupling a tool to a dipperstick, or arm, on an apparatus which has a hydraulic system for moving the tool. The coupling assembly includes a coupler body having a frame that defines a central cavity, and also having link structure for pivotally coupling to the dipperstick. An actuator assembly positioned within the central cavity includes a latch pin movable between an extended position and a retracted position. In the extended position, an end of the latch pin projects rearward from an opening in a rear end of the frame for engaging an aperture or receptacle defined by the tool. In the retracted position, the end of the latch pin is disengaged from the tool receptacle and positioned substantially within the frame. The actuator assembly also includes a hydraulic latch cylinder that has a movable part, and a fixed part. The movable part is coupled to the latch pin by a latch pin coupling assembly, which is structured and arranged such that, when the movable part is extended from the fixed part, the latch pin moves to the retracted position.
According to another aspect of the invention, the latch pin coupling assembly includes a bias member structured and arranged to apply a bias force that urges the latch pin towards the extended position. When a threshold level of hydraulic pressure is applied to the latch cylinder, the movable part of the cylinder overcomes the bias force and extends to move the latch pin to the retracted position and out of engagement with the tool.
Another feature of the invention is that the latch cylinder can be a single-action cylinder.
According to another feature of the invention, the latch cylinder can be positioned on an axis different from an axis defined by the latch pin, such as along side the latch pin. This feature provides a compact arrangement. The system is easily adaptable to any type of quick coupler type system due to the compactness and placement of the actuating cylinder.
According to another feature of the invention, the hydraulic pressure to the latch cylinder can be controlled by an electrically actuated valve assembly that hydraulically couples the dipperstick hydraulics to the latch cylinder. The valve assembly can include one or more solenoid valves that only allow hydraulic pressure to enter and remain in the latch cylinder when they are energized.
According to another feature of the invention, the valve assembly can be structured and arranged such that the dipperstick hydraulics must be approximately fully pressurized while extended to pressurize the latch cylinder.
According to another feature of the invention, the coupling assembly can also include a pin indicator that readily shows whether the latch pin is retracted. The indicator is located such that it can be viewed easily from the operator position.
According to another feature of the invention, a drop in hydraulic pressure in the latch cylinder below the threshold level allows the bias spring to push the coupling pin towards the extended position. An unexpected hydraulic pressure loss can be caused by a failure in the hydraulic system or by a failure in the valve assembly. The spring apply, hydraulic release system is safe in that it assures that an attached tool will not accidentally uncouple from the coupling assembly if there is a loss in hydraulic pressure in the latch cylinder.
The invention also provides a method of removing a tool from the coupler assembly having features as described above. An operator can remove a tool by the steps of applying hydraulic pressure to a latch cylinder that has a part fixed relative to the coupler body and a movable part rigidly coupled to the latch pin, extending the movable part from the fixed part, thereby urging the latch pin to the retracted position, engaging a cross member of the excavation tool with a hook structure depending and extending forward from the coupler body, rotating the coupler body toward the tool, aligning the latch pin with a mating receptacle formed in the excavation tool, reducing hydraulic pressure to the latch cylinder, and applying a bias force to the latch pin, urging the latch pin to the engaged position, thereby engaging the latch pin in the receptacle and securing the excavation tool to the coupler body.
According to another aspect of the invention, the method further includes the step of removing the tool from the coupler, including rotating the coupler body and the tool to a full forward position, again applying hydraulic pressure to the latch cylinder, again extending the movable part from the fixed part, thereby urging the latch pin to the retracted position and disengaging the latch pin from the receptacle, and disengaging the hook structure from the cross member of the excavation tool.
The latch cylinder extends using the more powerful head end to extract the latch pin, whereas coupling systems using an in-line dual-action cylinder and latch pin arrangement use the less powerful rod end for this purpose. This feature of the invention is important when extracting a frozen pin, which can require substantially more force than inserting a free moving pin.
Since, the hydraulic system uses a single-action latch cylinder, it only requires one hydraulic line between the valve assembly and the latch cylinder. This is simple and inexpensive compared with coupling systems that use a dual-action cylinder, and that require two hydraulic connections.
The rod of the latch cylinder is normally in the retracted position during the tool working period. Because the latch cylinder is retracted, the rod of the latch cylinder is not subject to damage from rocks and sharp objects. Normally, the only time the rod is extended, and thereby exposed to the elements and contaminants, is when a tool is being attached or detached from the coupling assembly.
A feature of the invention is that if there is a loss of either electrical or hydraulic power, the latch pin will extend or "insert" automatically. If electrical power inadvertently gets to the solenoid valves, the tool has to be fully rolled forward and inward in order for the pressure to build up in the latch cylinder to retract the latch pin. In this position, the coupler hooks are fully engaged and the likelihood of the tool falling off is minimized. One cannot simply throw the switch and have the tool fall to the ground.
FIG. 1 is a perspective view of dipperstick with an attached coupling assembly, and a conventional bucket that can be attached to the coupling assembly.
FIG. 2 is a side view of a hydraulic coupling assembly shown coupling a conventional bucket to a dipperstick.
FIG. 3 is a top plan view of a coupling assembly, partially showing a bucket, with the latch pin in an unlatched, retracted position. FIG. 3A is a similar view, partially broken away, showing the latch pin in a latched, extended position.
FIG. 4 is a section view through line 4--4 of FIG. 3. FIG. 4A is a similar section view through line 4A--4A of FIG. 3A.
FIG. 5 is a partial section view through line 5--5 of FIG. 3. FIG. 5A is a similar partial section view through line 5A--5A of FIG. 3A.
FIG. 6 is a schematic diagram of a hydraulic system and an electrical system according to the invention. FIGS. 6A, 6B and 6C illustrate other embodiments of a valve assembly.
In the following detailed description of the invention, similar structures that are illustrated in different figures will be referred to with the same reference numerals.
It will also be noted that the figures are generally not drawn to scale.
Referring first to FIGS. 1 and 2, a hydraulic coupler assembly 10 according to the invention is attached to a conventional dipperstick or arm 12. Only a free end of dipperstick 12 is illustrated in FIGS. 1 and 2. The other end of dipperstick 12 is pivotally coupled, typically via an intermediate articulation (not shown), to a base (not shown) that includes a hydraulic power system, and hydraulic and electric operator controls located in a cab. Coupler assembly 10 can be used for coupling the dipperstick 12 to any of a variety of tools, such as, for example, a conventional bucket 14.
Dipperstick 12 linkage includes a bucket guide link 16 pivotally attached to the dipperstick 12, a bucket cylinder 18 for actuating the coupling assembly 10 and the bucket 14, and a bucket link 20. Extending bucket cylinder 18 rotates coupling assembly 10, and any tool attached to coupling assembly 10, inwardly in a forward direction.
Referring now also to FIGS. 3-5, coupling assembly 10 includes a frame 24 forming a central space 22. Frame 24 includes side walls 26, a bottom plate 28, a coupler spreader plate 30 and a rear face plate 32. Depending from side walls 26 are a pair of forward extending hooks 34 that are adapted to fit through an opening or recess 36 formed in a back sheet 38 of bucket 14 (see FIG. 1). The hooks 34 can then engage a cross tube 40 to support a forward end of bucket 14.
Coupling assembly 10 has a pair of dipper pivot fixtures 42, located near a forward end of side walls 26 for coupling to dipperstick 12. A pair of link pivot fixtures 44 for coupling to bucket link 20 are located closer to the rear end of the frame 26. A pair of link pivot fixtures 46 are also provided at an alternate location.
Bucket 14 is adapted to be coupled to dipperstick 12 with coupling assembly 10. As noted above, a recess 36 is formed in back sheet 38 of the bucket for receiving hooks 34. Once cross tube 40 is engaged by hooks 34, the bucket can be lifted off the ground by raising the dipperstick 12. This connection provides a first point of connection between coupling assembly 10 and bucket 14. To enable the bucket 14 to rotate by operation of the bucket hydraulic cylinder 18, a receptacle 50 formed in a latch collar 51 fixed to a plate 52 on the rear end of bucket 14 engages one end of a movable latch pin 48.
Latch pin 48 slides within the bore of a bushing 60 welded to rear face plate 32 within frame 24. On the other side of plate 32 there is an approximately semicircular-shaped coupler crescent 61 that fits over the top of latch collar 51 when bucket 14 is attached to coupling assembly 10.
The latch pin 48 is part of an actuator assembly 54 that also includes a coil spring 56, or other type of compression spring, for pushing the latch pin 48 through bushing 60 into engagement with the receptacle 50, and a single-action latch pin hydraulic cylinder 58 that acts opposite the spring 56 to disengage the latch pin 48 from the receptacle 50. Spring 56 is positioned approximately in line with latch pin 48, and latch cylinder 58 is positioned on a parallel axis along side latch pin 48 and spring 56. This arrangement allows the cylinder 58 to "push" the pin 48 out to retract. The spring 56 urges the pin 48 toward an engaged position with receptacle 50 when hydraulic pressure in the latch cylinder 58 is insufficient to overcome the spring force of spring 56. The latch pin 48 is normally in the engaged position because latch cylinder 58 is normally not pressurized.
Coil spring 56 is kept in position by a latch spring assembly that forms part of actuator assembly 54. One end of coil spring 56 bears against a pin block 62 that is welded to latch pin 48. Pin block 62 includes an annular groove to receive coil spring 56. The other end of coil spring 56, towards the front of coupler 10, bears against a winged end plate 64 and thereby holds the winged end plate 64 within the "V" formed by coupler spreader plate 30. A spring guide rod 66 is positioned within the coils of spring 56. Spring guide rod 66 extends transversely through a hole formed in end plate 64 and is welded thereto. A forward end of spring guide rod 66 includes a notch 68 that is positioned against an angled top edge 69 of coupler spreader plate 30 and held in place by the spring force from spring 56. The other end of spring guide rod 66 acts as a stop for latch pin 48 in the retracted position (see FIG. 4).
The body 70 of latch cylinder 58 is fixed to pin block 62. In the embodiment illustrated in FIGS. 3-5, body 70 has screw threads formed on its outer surface and screws into mating threads formed in a through hole in pin block 62, and is held in place by a set screw 71. The cylinder's extensible rod, or piston 72, extends through the hole in pin block 62. When hydraulic pressure coupled into cylinder 58 through hydraulic fitting 73 is increased, cylinder 58 extends and the free end of piston 72 bears against push plate 74, which is welded to bushing 60.
Extension of cylinder 58 with sufficient force to overcome spring's 56 spring force thereby urges latch pin 48 to a retracted position since latch pin 48 is welded to pin block 62 and pin block 62 is fixed to cylinder body 70. Release of pressure in cylinder 58 allows spring 56 to extend, urging pin block 62, and thereby latch-pin 48, toward a latched position wherein the latch pin 48 projects beyond rear face plate 32.
Pin block 62 includes a cylindrical opening 76 that receives spring guide rod 66 when latch pin 48 is retracted by actuation of cylinder 58 (see FIG. 3). As mentioned above, spring guide rod 66 stops latch pin 48 from retracting beyond a predetermined point. When latch pin 48 is fully retracted, the end of spring guide rod 66 is inside the cylindrical opening 76 in pin block 62 and projects beyond the corresponding end of spring 56. In this position, a transverse assembly hole 78 formed in the end of spring guide rod 66 is aligned with a U-shaped slot 80 formed in pin block 66. An assembly pin (not shown) can be placed in assembly hole 78. When pressure in cylinder 58 is released, latch pin 48 can be manually moved to the latched position, thereby releasing spring guide rod 66 from cylindrical opening 76 in pin block 62. Assembly pin in hole 78 keeps spring 56 compressed on spring guide rod 66. With pin block 62 out of the way, the assembled latch spring assembly, comprised of spring guide rod 66, spring 56, and winged end plate 64, can be removed as a unit from coupler 10. The latch spring assembly can be installed in coupler 10 by a reverse procedure.
Coupler 10 is structured to allow an operator in the control cab of the construction equipment to visibly assess whether the latch pin 48 is in the latched or retracted position, even when a tool is attached to coupler 10. Back sheet 38 of bucket 14 extends forward only to the attachment point of hooks 34, which leaves the forward portion of bucket 14 open between back sheet 38 and cross tube 40. Bottom plate 28 of frame 24 forms a U-shaped indicator slot 82 positioned between hooks 34. Indicator slot 82 is positioned such that pin block 62 is visible through the opening in bucket 14 and through indicator slot 82 when latch pin 48 is in the retracted position. When latch pin 48 is in the latched position, the operator's line of sight to pin block 62 is blocked by back sheet 38. Pin block 62 can be made more noticeable by painting it a bright color.
Referring now also to FIG. 6, a hydraulic circuit 86 for operating latch cylinder 58 taps into the hydraulics of the excavator. A hydraulic pump 88 and a reservoir 90 are coupled to bucket cylinder 18 via a lever-operated, three-position, two-pole valve 92. Pump 88, reservoir 90 and valve 92 are located in the base 93 of the excavator. Hydraulic hoses 94, 96 connect between valve 92 and the rod end 98 and cylinder end 100 of bucket cylinder, respectively. Hydraulic hose 96 has a T-connection leading to one port of a valve assembly 102. The T-connection can be conveniently made at the hydraulic fitting for the cylinder side 100 of bucket cylinder 18. The other port of valve assembly 102 connects via hydraulic hose 104 to fitting 73 in latch cylinder 58. Valve assembly 102 can be strapped, bolted or otherwise attached to a fixed part of bucket cylinder 18 or to an upper portion of dipperstick 12.
Valve assembly 102 includes two solenoid actuated valves 108, 110, each with a power connection controlled by a locking electrical toggle switch 111 located in the cab of the excavator. In an unlatch switch position the solenoids are energized and in a latch switch position the solenoids are shut off. When the solenoids are not energized (see FIG. 6), springs 112, 114 urge valves 108, 110, respectively to a position wherein a check valve portion 116 of valve 108 and a through portion 118 of valve 110 are connected in series between lines 96 and 104. When valves 108, 110 are energized (not shown), a through portion 120 of valve 108 and a check valve 122 portion of valve 110 are-placed in the circuit.
Check valve 116 blocks a hydraulic flow from bucket cylinder 18 to latch cylinder 58, but is set to permit flow in the other direction when there is an over-pressure condition in the latch cylinder 58 relative to the cylinder side 100 of bucket cylinder 18. Check valve 122, on the other hand, blocks any back flow from latch cylinder 58 to bucket cylinder 18, and is set to permit the latch cylinder 58 to be pressurized when the cylinder side 100 of bucket cylinder 18 is fully pressurized. With the cylinder side 100 fully pressurized, bucket cylinder 18 will be fully extended and the coupling assembly 10 will be rotated fully forward.
Referring now to FIG. 6A, another embodiment of a valve assembly 102' includes valve 108 in series with check valve 124 between lines 96 and 104. Check valve 24 prevents back flow from line 104 to 96. A drain line 126 normally connects between line 104 and reservoir 90 via through portion 128 of solenoid valve 130. When valves 108 and 130 are energized, drain line 126 is blocked by check valve portion 132 of valve 130, and through portion 120 is positioned in series connection with check valve 124 between lines 96 and 104. Check valve 124, similar to check valve portion 122, is set to permit pressurization of line 104 and latch cylinder 58 when full hydraulic pressure is applied to extend bucket cylinder 18.
Referring to FIG. 6B, in a third embodiment, valve assembly 102" is configured with solenoid valves 108 and 110, similar to the arrangement of valve assembly 102. In addition, a drain line 134 connects between valves 108 and 110. Flow through drain line 134 to reservoir 90 is limited by an orifice 136 flow limiter.
Referring now to FIG. 6C, a fourth embodiment of a valve assembly 102'" includes solenoid valves 138 and 110. In the normal, non-energized configuration shown in the drawing, cylinder 58 drains to reservoir 90 via through portion 118 of valve 110 and lower through portion 140 of valve 138. When valves 110, 138 are energized, pressure line 96 is coupled to cylinder 58 via upper through portion 142 of valve 138 and check valve portion 122 of valve 110.
Valve assemblies 102', 102" and 102'" can be safer than valve assembly 102, especially in high back pressure systems, because of the drain connections to reservoir 90, however, the drain connections require an additional hydraulic hose.
Referring again to FIG. 6, indicator lights 148 and an audible indicator 144, such as a beeper sound device, located in the cab alert the operator that the switch 111 is in the energized, unlatch position. A warning lamp 146 mounted on the dipperstick 12 lights or flashes to help to alert surrounding personnel that the switch 111 is in the unlatch mode and that the latch pin 48 could be retracted. Of course, audible indicator 144 can be configured to be audible outside the operator cab.
A single operator in the cab of the excavation equipment can detach a tool, such as bucket 14, to the coupling assembly 10 and attach a new tool to the coupling assembly without any assistance, as described in detail below. Some particulars of the following recitation of steps for coupling and removing a tool are made with reference to the embodiment of valve assembly 102 illustrated in FIG. 6. It will be understood that the embodiments of valve assemblies 102', 102", and 102'" illustrated in FIGS. 6A, 6B, and 6C, respectively, will function in much the same manner, and the operator will make essentially the same sequence of steps to attach or detach a tool.
To decouple a tool from coupling assembly 10, the latch pin 48 must be moved to the retracted position. The operator first throws switch 111 in the cab to the unlatch position. The indicator lamps 148 and warning lamps 146 then light up, and the audible indicator 144 sounds. The solenoids becomes energized, which moves solenoid valves 108, 110 in valve assembly 102 to their unlatch position. Check valve 116 is moved out of hydraulic circuit 89 and check valve 122 is moved into hydraulic circuit 89. This, by itself, is insufficient to retract latch pin 48. Check valve 122 is set to prevent passage of hydraulic fluid and thus prevent latch cylinder 58 from being pressurized until the pressure on the cylinder side 100 of bucket cylinder 18 is greater than a predetermined value.
In the illustrated embodiments, check valve 122 is set such that the coupling assembly 10 and attached tool 14 must be rotated fully forward and approximately full pressure must be applied in line 96 to bucket cylinder 18 to open check valve 122. This assures that accidentally throwing switch 111 will not, by itself, be sufficient to retract latch pin 48.
Once the pressure in latch cylinder 58 is great enough to overcome the spring force of spring 56, latch cylinder 58 extends and thereby retracts latch pin 48. The operator can confirm that the latch pin 48 is retracted if he sees the pin block 62 in the retracted position. While the switch 111 is still in the "tunlatch" position, the latch pin 48 will be held back retracted.
Alternatively, to bring the latch pin 48 to the retracted position, the operator can first rotate coupling assembly 10 forward, fully pressurize bucket cylinder 18, and then throw switch 111 to the unlatch position.
At this point, solenoid valves 108, 110 are still energized and in the unlatch position, and check valve 122 retains pressure in latch cylinder 58. The operator can then use free hands to maneuver the vehicle to disengage the hooks 34 from cross member 40 to uncouple the tool.
If the equipment is to remain idle for a period of time, the operator throws toggle switch 111 to the latch position, de-energizing the solenoid valves in valve assembly 102, and lowers hydraulic pressure in line 96. This allows pressure to drop in latch cylinder 58 such that spring 56 urges latch pin 48 to the engaged, or latched position, thereby bringing the piston 72 of cylinder 58 to a protected position retracted into cylinder body 70.
To attach a new tool, with the latch pin 48 still in the retracted position and the valves in the valve assembly 102 still energized, the operator adjusts pressure in the bucket cylinder 18 and maneuvers the coupling assembly 10 to insert hooks 34 into the recess 36 of the new tool and engage cross tube 40. The operator then lifts the tool off the ground, and rolls coupling assembly 10 forward by extending bucket cylinder 18. Coupler crescent 61 engages an upper side of latch collar 51, thus bringing latch pin 48 into alignment with receptacle 50 on bucket 14. The operator knows that the coupler crescent 61 has engaged latch collar 51 when he sees the bucket 14 visibly begins to roll forward. Less than full pressurization of the bucket cylinder 18 is typically required to bring the coupling assembly to this position.
The operator then throws switch 111 to the latch position. This de-energizes solenoid valves 108, 110 and moves check valve 122 out of hydraulic circuit 86 and check valve 116 into hydraulic circuit 86. Check valve 116 is set to open at a low differential pressure, such that hydraulic pressure will be released from the latch cylinder 58 when the back pressure in bucket cylinder 18 is much less than full pressure but great enough to rotate coupling assembly forward so that the coupling crescent engages the tool latch collar 50.
When the hydraulic pressure in latch cylinder 58 is released, spring 56 moves latch pin 48 into the engaged position with receptacle 50. The position of pin block 62 gives the operator a visible signal that the pin 48 is latched and the tool secured. Check valve 116 thereafter prevents the latch pin assembly from being inadvertently pressurized.
Other embodiments of the invention are within the scope of the following claims.
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| Oct 31 1997 | WAIN-ROY, INC | WAIN-ROY HOLDING, INC | MERGER SEE DOCUMENT FOR DETAILS | 035551 | /0318 | |
| Oct 31 1997 | WAIN-ROY HOLDING, INC | WEC Company | MERGER SEE DOCUMENT FOR DETAILS | 035551 | /0314 | |
| Mar 16 2000 | WEC Co. | (assignment on the face of the patent) | / | |||
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