An apparatus for inflating a vehicle occupant restraint includes containing means for receiving gases to provide a combustible mixture of the gases. An igniter is activated to effect ignition of the mixture of gases in response to sudden vehicle deceleration. A directing means directs a flow of gas from containing means into the inflatable occupant restraint. In the preferred embodiment the gases are an inert gas, a fuel gas, and an oxidizer gas. Also, a lean mixture of a fuel gas and oxidizer gas could be used. An improved igniter transmits energy through an imperforate portion of a wall of the containing means to ignite a charge in the containing means. The igniter may include an elongate core disposed in a frangible sheath which is shattered as the core is burned.
|
38. A method of inflating a vehicle occupant restraint, said method comprising the steps of:
providing a gaseous storing a mixture of gases in a container, said mixture of gases consisting of including a fuel gas, an inert gas and an oxidizer gas; igniting the fuel gas in the container to heat the mixture of gases in the container; and directing the mixture of gases from the container to the vehicle occupant restraint to inflate the vehicle occupant restraint.
27. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
containing means including a gaseous a container storing a mixture of gases consisting of including a fuel gas, an inert gas and an oxidizer gas; igniter means for igniting the fuel gas and which ignites the fuel gas in said containing means to heat the mixture of gases in said containing means; container; and directing means for directing the heated mixture of gases from said containing means container to said vehicle occupant restraint to inflate said vehicle occupant restraint.
47. A method of inflating a vehicle occupant restraint, said method comprising the steps of:
storing a first gas in a first chamber; storing a second gas in a second chamber, said second gas comprising a combustible mixture of gases; releasing at different times the first and second gases for flow from said first and second chambers at said different times; igniting said combustible mixture of gases; and directing said first gas and said ignited combustible mixture of gases into the vehicle occupant restraint.
0. 74. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
a container structure; a mixture of gases stored in said container structure, said stored mixture of gases comprising a combustible mixture of ignitable fuel gas, an inert gas and an oxidizer gas; means for igniting said fuel gas, said fuel gas, when ignited, heating said combustible mixture of gases; and directing means for directing gases from said container structure toward the vehicle occupant restraint to inflate the restraint.
0. 94. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
a container containing a combustible mixture of gases including a fuel gas, an inert gas and an oxidizer gas, said oxidizer gas being about 15-25 molar percent of said combustible mixture of gases; igniter means for igniting said fuel gas in said container, said fuel gas, when ignited, heating said mixture of gases in said container; and directing means for directing said gases from said container to the vehicle occupant restraint to inflate the vehicle occupant restraint.
0. 91. An apparatus for inflating an inflatable vehicle occupant restraint, said apparatus comprising:
a container storing inflation gas for inflating the restraint, said stored inflation gas consisting of a combustible mixture of gases comprising a fuel gas, an inert gas, and an oxidizer gas; igniter means for igniting said combustible mixture of gases upon the occurrence of a vehicle collision, said fuel gas, when ignited, heating said mixture of gases; and directing means for directing said inflation gas from said container toward the restraint to inflate the restraint.
39. A method of inflating a vehicle occupant restraint, said method comprising the steps of:
providing storing a combustible mixture of gases in a container; providing a means separate from and independent of the combustible mixture of gases for opening the container; opening the container by said means separate from and independent of the combustible mixture of gases; igniting the combustible mixture of gases to heat the gases in the container; directing the heated mixture of gases from the container to the vehicle occupant restraint to inflate the vehicle occupant restraint.
28. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
containing means for containing a combustible, mixture of gases; a combustible, mixture of gases in said containing means; means separate from and independent of said combustible mixture of gases for opening said containing means and for igniting the combustible mixture of gases to heat the gases in said containing means; and directing means for directing the heated mixture of gases from said containing means to said vehicle occupant restraint to inflate said vehicle occupant restraint.
0. 96. A method of inflating a vehicle occupant restraint, said method comprising the steps of:
providing a combustible mixture of gases in a container, the combustible mixture of gases including a fuel gas, an inert gas and an oxidizer gas, the oxidizer gas being about 15-25 molar percent of the combustible mixture of gases; igniting the mixture of gases in the container to heat the mixture of gases in the container, the mixture of gases, when ignited, inflating the vehicle occupant restraint; and directing the heating gases from the container to the vehicle occupant restraint to inflate the vehicle occupant restraint.
0. 85. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
a first chamber; a fuel gas stored in said first chamber; a second chamber separated from said first chamber; an oxidizer gas stored in said second chamber, said fuel gas and said oxidizer gas being released for flow into a containing means; and means for causing said stored fuel gas to mix with said oxidizer gas and to ignite producing products of combustion, the mixture of gases in the containing means being ignited, the mixture of gases being directed into the vehicle occupant restraint to inflate the vehicle occupant restraint.
0. 92. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
a container; a combustible mixture of gases in said container, said mixture of gases comprising about 10 to 14 molar percent of fuel gas, about 15 to 25 molar percent of an oxidizer gas and about 61-75 molar percent of an inert gas; means for igniting said fuel gas, said fuel gas, when ignited, heating said mixture of gases to form occupant restraint inflating gas; and directing means for directing said occupant restraint inflating gas from said container toward the vehicle occupant restraint to inflate said vehicle occupant restraint.
46. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
first means defining a first chamber for containing a first gas; second means defining a second chamber for containing a second gas; a first gas in said first chamber; a second gas comprising a combustible mixture of gases in said second chamber; means for releasing at different times the first and second gases for flow from said first and second chambers at said different times; igniter means for igniting said combustible mixture of gases; and directing means for directing said first gas and said ignited combustible mixture of gases into the vehicle occupant restraint.
29. A method of inflating a vehicle occupant restraint, said method comprising:
providing a mixture of gases consisting of a combustible mixture of gases in a single cavity in a container, said combustible mixture of gases being the only stored gases for inflating the vehicle occupant restraint; igniting the combustible mixture of gases in the single cavity to form an occupant restraint inflating gas from said combustible mixture of gases and comprising the ignited combustible mixture of gases; and directing the occupant restraint inflating gas, which comprises the ignited combustible mixture of gases, from the single cavity to the vehicle occupant restraint to inflate the vehicle occupant restraint.
49. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
first means defining a first chamber for containing a first gas; second means defining a second chamber, larger than said first chamber, for containing a second gas; a first gas in said first chamber; a second gas comprising a combustible mixture of gases in said second larger chamber; actuatable means for, when actuated, enabling said first and second gases to flow from said first and second chambers; igniter means for igniting said combustible mixture of gases; and directing means for directing said first gas into the vehicle occupant restraint and for directing the ignited combustible mixture of gases into the vehicle occupant restraint.
0. 93. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
a container; a combustible mixture of gases in said container, said combustible mixture of gases comprising a fuel lean mixture of a fuel gas, an inert gas, and an oxidizer gas; means for igniting said fuel gas, said fuel gas, when ignited, heating said mixture of gases to form occupant restraint inflating gas; and directing means for directing said occupant restraint inflating gas from said container toward the vehicle occupant restraint to inflate said vehicle occupant restraint, said combustible mixture of gases being fuel lean such that said occupant restraint inflating gas is substantially free of fuel gas and includes remaining oxidizer gas.
42. A method of inflating a vehicle occupant restraint, said method comprising:
providing a mixture of gases consisting of a homogeneous, combustible mixture of gases in a chamber in a container, said combustible mixture of gases being for inflating the vehicle occupant restraint, said combustible mixture of gases including an ignitable fuel gas an being a fuel gas lean mixture; igniting the combustible mixture of gases to form an occupant restraint inflating gas from said combustible mixture of gases and comprising the ignited combustible mixture of gases; and directing the occupant restraint inflating gas, which comprises the ignited combustible mixture of gases, from the container to the vehicle occupant restraint to inflate the vehicle occupant restraint.
0. 90. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
a container structure; a combustible mixture of gases in said container structure, said mixture of gases including a fuel gas, an inert gas, and an oxidizer gas for supporting combustion of said fuel gas, said fuel gas being selected from the group consisting of hydrogen and gaseous hydrocarbons; means for igniting said mixture of gases to heat said gases to form occupant restraint inflating gas, said occupant restraint inflating gas comprising the ignited combustible mixture of gases, said fuel gas, when ignited, heating said combustible mixture of gases; and directing means for directing said occupant restraint inflating gas toward the vehicle occupant restraint to inflate said vehicle occupant restraint.
1. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
gas containing means having a single cavity for containing a mixture of gases; a mixture of gases in said single cavity consisting of a combustible mixture of gases comprising the only stored gases for filling the vehicle occupant restraint; igniter means which ignites the combustible mixture of gases in said single cavity and forms an occupant restraint inflating gas from said combustible mixture of gases, said occupant restraint inflating gas comprising the ignited combustible mixture of gases; and directing means which directs said occupant restraint inflating gas, which comprises the ignited combustible mixture of gases, from said single cavity to said vehicle occupant restraint to inflate said vehicle occupant restraint.
0. 98. A method of inflating a vehicle occupant restraint, said method comprising the steps of:
providing a combustible mixture of gases in a container, the combustible mixture of gases including a fuel gas, an inert gas, and an oxidizer gas, the oxidizer gas being about 15-25 molar percent of the combustible mixture of gases; providing a means separate from and independent of the combustible mixture of gases for opening the container; opening the container by the means separate from and independent of the combustible mixture of gases; igniting the combustible mixture of gases to heat the mixture of gases in the container, the mixture of gases, when ignited, inflating the vehicle occupant restraint; and directing the mixture of gases from the container to the vehicle occupant restraint to inflate the vehicle occupant restraint.
48. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
first means defining a first chamber for containing a first gas; second means defining a second chamber for containing a second gas; a first gas in said first chamber; a second gas comprising a combustible mixture of gases in said second chamber; first actuatable opener means, for when actuated, opening said first chamber to enable said first gas to flow therefrom; second actuatable opener means separate from said first actuatable opener means for opening said second chamber to enable said second gas to flow therefrom; igniter means for igniting said combustible mixture of gases; and directing means for directing said first gas into the vehicle occupant restraint and for directing the ignited combustible mixture of gases into the vehicle occupant restraint.
0. 50. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
a container structure defining a combustion chamber, said combustion chamber being bounded by container walls including a non-rupturable tank wall and a rupturable closure wall, said closure wall releasing said gas to exit said combustion chamber upon rupturing of said closure wall; a combustion mixture of gases stored in said container structure, said mixture of gases including a fuel gas, an oxidizer gas, and an inert gas; igniter means for igniting and heating said stored fuel gas inside said combustion chamber upon the occurrence of a vehicle collision, said fuel gas, when ignited, heating said combustible mixture of gases; and directing means for directing inflation gas from said container structure toward the vehicle occupant restraint to inflate the restraint.
40. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
gas containing means having a chamber for containing a mixture of gases; a mixture of gases in said chamber consisting of a homogeneous, combustible mixture of gases for filling the vehicle occupant restraint, said combustible mixture of gases including an ignitable fuel gas and being a fuel gas lean mixture; igniter means which ignites the combustible mixture of gases in said chamber and forms an occupant restraint inflating gas from said combustible mixture of gases, said occupant restraint inflating gas comprising the ignited combustible mixture of gases; and directing means for directing said occupant restraint inflating gas, which comprises the ignited combustible mixture of gases, from said chamber to said vehicle occupant restraint to inflate said vehicle occupant restraint.
45. A method of inflating a vehicle occupant restraint, said method comprising:
providing first and second separate containers for containing gas; storing a fuel gas in said first container; storing an oxidizer gas in said second container; providing a containing means for receiving said fuel gas and said oxidizer gas from said first and second separate containers when said fuel gas and said oxidizer gas are released from said first and second containers; releasing said fuel gas and said oxidizer gas from said first and second containers for flow into said containing means and providing a combustible mixture of gases in said containing means; igniting the combustible mixture of gases in said containing means; and directing the ignited combustible mixture of gases from said containing means to said vehicle occupant restraint to inflate the vehicle occupant restraint.
0. 66. A method of inflating a vehicle occupant restraint, said method comprising the steps of:
storing inflation gas in a container structure having a combustion chamber with an outlet opening and a rupturable closure member blocking said outlet opening, the inflation gas comprising a combustible mixture of gases including a fuel gas, an inert gas, and an oxidizer gas for supporting combustion of the fuel gas; igniting the mixture of gases inside the combustion chamber to provide heat of combustion created by burning of the fuel gas, the mixture of gases, when ignited, inflating the vehicle occupant restraint; forming warm inflation gas by heating the inflation gas in the container structure with the heat of combustion; rupturing the closure member; and directing the warm inflation gas from the container structure toward the vehicle occupant restraint to inflate the restraint.
44. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
first and second separate containers for containing gas; a fuel gas in said first container; an oxidizer gas in said second container; a containing means for receiving said fuel gas and said oxidizer gas from said first and second separate containers when said fuel gas and said oxidizer gas are released from said first and second containers; means for releasing said fuel gas and said oxidizer gas from said first and second containers for flow into said containing means and providing a combustible mixture of gases in said containing means; igniter means for igniting the combustible mixture of gases in said containing means; and directing means for directing the ignited combustible mixture of gases from said containing means to said vehicle occupant restraint to inflate the vehicle occupant restraint.
20. An apparatus for inflating a vehicle occupant restraint, said apparatus comprising:
a container having an imperforate wall portion with inner and outer sides; an ignitable gaseous material consisting of a combustible mixture of gases disposed in said container; igniter means for igniting the combustible mixture of gases, said igniter means igniting the combustible mixture of gases in said container to effect a flow of the ignited combustible mixture of gases from said container, said igniter means including a source of energy disposed adjacent to the outer side of said imperforate wall portion of said container and means disposed adjacent to the inner side of said imperforate wall portion of said container and actuatable due to the energy transmitted through said imperforate wall portion of said container to effect ignition of the ignitable gaseous material in said container, and directing means for directing the ignited combustible mixture of gases from said container to said vehicle occupant restraint to inflate said vehicle occupant restraint.
2. An apparatus as defined in
3. An apparatus as defined in
4. An apparatus as defined in
5. An apparatus as defined in
6. An apparatus as defined in
7. An apparatus as defined in
8. An apparatus as defined in
9. An apparatus as defined in
10. An apparatus as defined in
0. 11. An apparatus as defined in
0. 12. An apparatus as defined in
0. 13. An apparatus as defined in
14. An apparatus as defined in
15. An apparatus as set forth in
16. An apparatus as set forth in
17. An apparatus as set forth in
18. An apparatus as set forth in
19. An apparatus for inflating a vehicle occupant restraint as defined in
21. An apparatus as set forth in
22. An apparatus as set forth in
23. An apparatus as set forth in
24. An apparatus as set forth in
25. An apparatus as set forth in
26. An apparatus as set forth in
30. A method as set forth in
0. 31. A method as set forth in
32. A method as set forth in
33. A method as set forth in
34. A method as set forth in
35. A method as set forth in
36. A method as set forth in
37. A method of inflating a vehicle occupant restraint as defined in
41. An apparatus as defined in
43. A method as defined in
0. 51. An apparatus as defined in
0. 52. An apparatus as defined in
0. 53. An apparatus as defined in
0. 54. An apparatus as defined in
0. 55. An apparatus as defined in
0. 56. An apparatus as defined in
0. 57. An apparatus as defined in
0. 58. An apparatus as defined in
0. 59. An apparatus as defined in
0. 60. An apparatus as defined in
0. 61. An apparatus as defined in
0. 62. An apparatus as defined in
0. 63. An apparatus as defined in
0. 64. An apparatus as defined in
0. 65. An apparatus as defined in
0. 67. A method as defined in
0. 68. A method as defined in
0. 69. A method as defined in
0. 70. A method as defined in
0. 71. A method as defined in
0. 72. A method as defined in
0. 73. A method as defined in
0. 75. An apparatus as defined in
0. 76. An apparatus as defined in
0. 77. An apparatus as defined in
0. 78. An apparatus as defined in
0. 79. An apparatus as defined in
0. 80. An apparatus as defined in
0. 81. An apparatus as defined in
0. 82. An apparatus as defined in
0. 83. An apparatus as defined in
0. 84. An apparatus as defined in
0. 86. An apparatus as defined in
0. 87. An apparatus as defined in
0. 88. An apparatus as defined in
0. 89. An apparatus as defined in
0. 95. An apparatus as defined in
0. 97. A method as defined in
0. 99. A method as defined in
|
This application is a continuation-in-part of application Ser. No. 07/761,685 filed Sep. 18, 1991 by Jack L. Blumenthal and Nahum Gat and entitled "Apparatus for Inflating a Vehicle Occupant Restraint" now abandoned. The benefit of the earlier filing data of the aforementioned application Ser. No. 07/761,685 has been and hereby is claimed.
The present invention relates to a new and improved apparatus for inflating an inflatable device such as a vehicle occupant restraint.
Known structures for inflating a vehicle occupant restraint are disclosed in U.S. Pat. Nos. 3,806,153, 3,868,124 and 3,895,821. In each of the structures disclosed in these patents, air, or other gas, and solid gas generating material are stored in a container. Upon the occurrence of a high rate of vehicle deceleration indicative of a collision, the gas in the container is released to inflate a vehicle occupant restraint which restrains a vehicle occupant during the collision. Also, upon the occurrence of a high rate of vehicle deceleration which is indicative of a vehicle collision, the gas generating material is ignited. As the gas generating material burns, it forms hot gases or vapors which heat and mix with the stored gas, and the heated mixture of gases flows into the occupant restraint.
The present invention provides a new and improved apparatus for inflating an inflatable device such as a vehicle occupant restraint. The apparatus includes a containing means for receiving gases to provide a combustible mixture of the gases. The apparatus also includes an igniter means for igniting the mixture of gases to warm and increase the pressure of gas in the containing means. The apparatus further includes a directing means which directs gas from the containing means to the inflatable device.
Preferably, the mixture of gases includes an inert gas, a flammable fuel gas and an oxidizer gas. The inert gas is preferably nitrogen or argon or a mixture of nitrogen and argon. The fuel gas is preferably hydrogen or methane or a mixture of hydrogen and methane but may be any other flammable gas. The oxidizer gas is preferably oxygen. Alternatively, the inert gas can be eliminated and a combustible gas mixture that is very fuel lean could be used. A small amount of an inert tracer gas such as helium may also be added to assist in leak checking the apparatus.
The containing means may take a variety of different forms. In one embodiment of the invention, the containing means is a single container for containing the inert gas, the fuel gas, and the oxidizer gas as a mixture of gases. Alternatively, the single container may contain the very fuel lean combustible gas mixture.
In another embodiment, a first container contains the fuel gas, a second container contains the oxidizer gas, and the containing means defines a combustion chamber which receives the fuel gas and oxidizer gas and in which the mixture of gases is ignited. In this embodiment the amount of oxidizer gas used is in excess of a stoichiometric amount to support combustion of the fuel gas.
In accordance with the present invention, the rate of inflation of the inflatable device can be controlled to provide a desired volume of the inflatable device at a given time after ignition of the fuel gas. The rate of inflation of and the pressure in the inflatable device can be controlled by selecting the amount of fuel gas and oxidizer gas to yield, a desired burning rate which in turn determines the predetermined volumetric rate of flow of warm gas into the inflatable device. Alternatively or additionally, the rate of inflation can be controlled by flow control orifices or the like through which the gas flows into the inflatable device. Another technique for controlling the time required for inflation is to change the number of locations in the containing means at which the fuel gas is ignited.
An improved igniter means is provided for igniting a mixture of gases. The igniter means is operable to transmit energy through an imperforate wall portion of the containing means. The energy transmitted through the imperforate wall portion of the containing means effects ignition of ignitable material in the containing means. Specifically, an ignitable charge located adjacent to an outer side of the imperforate wall portion of the containing means is ignitable to cause ignition of an ignitable charge which is disposed adjacent to an inner side of the imperforate wall portion of the containing means. In accordance with another feature of the igniter means, an elongated core in a frangible sheath is disposed in the containing means. The elongated core is ignited with a resulting shattering of the sheath and spewing of incandescent reaction products into the containing means.
The foregoing and other features of the present invention will become apparent to those skilled in the art to which the present invention relates from reading the following specification with reference to the accompanying drawings, in which:
The present invention may be embodied in a number of different structures. As representative,
Upon the occurrence of a high rate of vehicle deceleration which is indicative of a vehicle collision, the vehicle occupant restraint 12 is inflated to restrain movement of an occupant of the vehicle. The inflatable vehicle occupant restraint 12 is inflated into a location in the vehicle between the occupant and certain parts of the vehicle, such as the steering wheel, instrument panel or the like, before the occupant moves relative to those parts and forcibly strikes the parts during a vehicle collision. The inflated vehicle occupant restraint 12 absorbs kinetic energy of the occupant's movement and restrains the occupant's movement so that the occupant does not forcibly strike parts of the vehicle. Such a vehicle occupant restraint may be inflated by different gases. Notwithstanding the gas used to inflate the vehicle occupant restraint 12, the vehicle occupant restraint is commonly referred to as an air bag.
The vehicle occupant restraint 12 is inflated by a flow of gas form a container 14. The container 14 has a chamber 16 which holds a mixture 18 of gases. The mixture 18 of gases preferably includes a fuel gas, an oxidizer gas for supporting combustion of the fuel gas, and an inert gas. The inert gas is preferably nitrogen, argon or a mixture of nitrogen and argon. The oxidizer gas is preferably oxygen. The fuel gas is preferably hydrogen, but may be methane, or a mixture of hydrogen and methane which is a gaseous hydrocarbon.
Alternatively, the mixture of gases in container 14 may be an oxidizer gas and a fuel gas in amounts which provide a very fuel lean mixture, 28 28a. As the fuel gas burns, the gas in the chamber 16a is heated. The heated gas flows from the chamber 16a through the opening in the end wall 28a of the container 14a into the vehicle component restraint 12a to inflate the vehicle occupant restraint.
The mixture 18a of gases could have many different compositions. The preferences for composition of the mixture 18a of gases are the same as those described above concerning the mixture 18. In one specific embodiment, the mixture 18a of gases includes dry air to which approximately eleven molar percent hydrogen gas is added as the fuel gas. Prior to opening of the container 16a by the opener 60 and ignition of the hydrogen gas in the mixture 18a of gases, the mixture 18a of gases is held in the container 14a at a pressure of approximately 2,000 psi. The preferences for storage pressure for the mixture 18a of gases also are the same as those described above concerning the mixture 18.
A third embodiment of the invention is illustrated in FIG. 3. Since the components of this embodiment of the embodiments of the invention illustrated in
A vehicle safety apparatus 10b (
Upon the occurrence of sudden vehicle deceleration, a deceleration sensor 22b activates an opener 60b to puncture the container end wall 28b mechanically. Since the gas 78 in the upper compartment 70 is held under pressure, the gas 78 flows from the upper compartment 70 into the vehicle occupant restraint 12b when the end wall 28b is punctured.
As the gas 78 flows from the upper compartment 70 into the vehicle occupant restraint 12b, the pressure in the upper compartment 70 is reduced. Consequently, the pressure differential between the mixture 80 of gases in the lower compartment 72 and the gas 78 in the upper compartment 70 increases. When a predetermined pressure differential has been established between the gases in the upper and lower compartments 70 and 72, the intermediate wall 74 bursts to connect the lower compartment 72 in fluid communication with the upper compartment 70. This results in the lower compartment 72 being connected in fluid communication with the vehicle occupant restraint 12b through the upper compartment 70.
Bursting of the intermediate wall 74 by the pressure differential is detected by a sensor 86. Alternatively, the sensor 86 may detect that the wall 74 has deflected beyond a certain preset position. Upon detecting that the intermediate wall 74 has burst or deflected beyond a certain preset position, the sensor 86 activates an igniter 88 to ignite the fuel gas in the mixture 80 of gases. Ignition and the resulting burning of the fuel gas in the mixture 80 of gases heats the gas in the lower compartment 72. As the gas in the lower compartment 72 is heated, the pressure in the lower compartment 72 increases. Therefore, the rate of flow of gas through the intermediate wall. 74 and the end wall 28b to the vehicle occupant restraint 12b increases and the volume of gas available for inflating the vehicle occupant restraint 12b increases.
The upper compartment 70 may be filled with dry air at a pressure of 2,000 psi. The mixture of gases in the lower compartment 72 could have many different composition at different pressures. The lower compartment 72 may be filled with a mixture of gases at a pressure of 2,000 psi. The mixture 80 of gases in the lower compartment 72 may consist of 85 to 90 molar percent dry air and 10 to 15 molar percent hydrogen gas. It is contemplated that the upper compartment 70 could be filled with nitrogen gas and the lower compartment 72 could be filled with a mixture of nitrogen gas, hydrogen gas, and an oxidizer gas. The mixture of gases in the lower compartment 72 could also have any composition and/or storage pressure described above concerning the mixture 18 of gases in the embodiment of FIG. 1.
Although it is preferred to connect the lower compartment 72 in fluid communication with the upper compartment 70 and the vehicle occupant restraint 12b by rupturing the intermediate wall 74 when a predetermined pressure differential is established between the upper and lower compartments 70 and 72, the upper and lower compartments 70 and 72 of the container 14b could be connected in fluid communication in a different manner. For example, an opener, similar to the opener 60b, could be provided to puncture the intermediate wall 74 mechanically. Operation of the opener to puncture the intermediate wall 74 and simultaneous operation of the igniter 88 to ignite the fuel gas in the mixture 80 of gases would take place at a predetermined time interval after the deceleration sensor 22b detects the occurrence of sudden vehicle deceleration.
A fourth embodiment of the invention is illustrated in FIG. 6. In this embodiment, hydrogen is stored under pressure in a container 100, and oxygen is stored under pressure in a container 101. Container 100 has an outlet 102 in communication with a combustion chamber 104 defined by a containing means 106. The container 101 also has an outlet 108 in communication with the combustion chamber 104.
The outlet 102 has a flow control orifice 110 and a burst disk 112. When the burst disk 112 opens, hydrogen flows into the combustion chamber 104 of the containing means 106. The flow of hydrogen is controlled, in part, by the area of the flow control orifice 110. The outlet 108 has a flow control orifice 114 and a burst disk 116. When the burst disc 116 opens, oxygen flows into the combustion chamber 104 of the containing means 106. The flow of oxygen is controlled, in part, by the area of the flow control orifice 114. Thus, when the burst disks 112, 116 open, the containing means 106 receives gases, i.e., hydrogen and oxygen, to provide a combustible mixture of hydrogen and oxygen.
A suitable igniter 130 is associated with the containing means 106. The igniter 130, when actuated, ignites the mixture of gases in the combustion chamber 104 of the containing means 106 to increase the pressure and warm the gas in the combustion chamber 104. The gas is directed from the combustion chamber 104 through a flow control orifice 131 and an outlet conduit 132 into the inflatable vehicle occupant restraint 134. The flow control orifice 131 in part controls the gas flow rate to the inflatable occupant restraint and the pressure in the combustion chamber 104. The inflatable vehicle occupant restraint 134 may be as described above in embodiment I.
A suitable opener device 140 is associated with the burst disk 112. When the opener device 140 is actuated, the burst disk 112 is opened. Also, a suitable opener device 142 is associated with burst disk 116. When the opener device 142 is actuated, the burst disk 116 is opened.
The opener devices 140, 142 are actuated by a vehicle deceleration sensor sensing rapid vehicle deceleration as indicative of a collision. As a result, the hydrogen and oxygen flow into and mix together in combustion chamber 104. The vehicle deceleration sensor also actuates the igniter 130 which, in turn, ignites the mixture of hydrogen and oxygen in the combustion chamber 104. Ignition of the mixture of gases in the combustion chamber 104 warms the gas and increases the pressure of the gas in the combustion chamber 104. The gas then flows into the vehicle occupant restraint 134.
The amount of hydrogen and oxygen which are stored in containers 100, 101 may vary. It is desired that the amount of hydrogen in the combustion chamber 104 is approximately 10 molar percent of the total of the hydrogen and oxygen in the combustion chamber 104 and the amount of oxygen in the combustion chamber 104 is approximately 90 molar percent of the total of the hydrogen and oxygen in the combustion chamber 104. This provides oxygen substantially in excess of that needed to support combustion of the hydrogen. Thus, the vehicle occupant restraint is inflated by the oxygen and products of combustion of the mixture of gas in the combustion chamber 104. The products of combustion include water vapor.
A fifth embodiment of the invention is illustrated in
A vehicle safety apparatus 10c (
The mixture 18c of gases in the container 14c combusts, when ignited, but otherwise is not explosive. The mixture 18c of gases in the container 14c is normally under pressure. The mixture 18c of gases has the same composition as the mixture 18 of gases described in conjunction with the embodiment of the invention illustrated in
Upon the occurrence of sudden vehicle deceleration, a deceleration sensor (not shown), of any known and suitable construction, transmits a signal over conductors 150 and 152 to activate an igniter 24c. Activation of the igniter 24c ignites the fuel gas in the mixture 18c of gases. The combustion of the fuel gas in the mixture 18c is supported by the oxidizer gas. As the fuel gas burns, the pressure in the chamber 16c rises due to heat supplied by the igniter 24c and by the burning of the fuel gas.
When a predetermined pressure is reached in the chamber 16c, or after a predetermined time, a burst disk (not shown) in a burst disk assembly 156, bursts and warm gas flows into the vehicle occupant restraint through one or more flow controlling orifices. As the gas flows into the vehicle occupant restraint, the gas inflates the vehicle occupant restraint into a predetermined position for restraining a vehicle occupant
In accordance with a feature of this embodiment of the invention, the igniter 24c is operable to transmit energy through an imperforate wall portion 160 (
An ignitable inner charge 174 is disposed in engagement with an imperforate inner side 176 of the wall portion 160. The inner charge 174 is enclosed in a cylindrical metal housing 178 which is welded to the imperforate inner side 176 of the wall portion 160. A circular sealing disk 186 blocks exposure of the inner charge 174 to the mixture of gases in the chamber 18c.
In one specific embodiment of the invention, the ignitable outer charge 164 may be RDX (Royal Danish Explosive). However, HMX (Her Majesty's Explosive) could be utilized if desired. The outer charge 164 and inner charge 174 both have a cylindrical configuration with a diameter of about 0.100 inches.
In the specific illustrated embodiments of the invention, the inner charge 174 is in two sections, a cylindrical outer section 180 and a cylindrical inner section 182. The outer section 180 is made of pentaerythritol tetranitrate. The inner section 182 is made of boron potassium nitrate (BKNO3). In this specific embodiment of the invention, the cylinder 14c is formed of 304 stainless steel vacuum arc remelt. The portion 160 of the cylinder wall between the outer charge 164 and the inner charge 174 has a thickness of about 0.085 inches.
The igniter 24c also includes an elongated ignition line 192. The ignition line 193 has an end portion 194 disposed adjacent to the inner charge 174 and sealing disk 186. The end portion 194 (
Although the end portion 196 of the ignition line 192 is shown in
The ignition line 192 (
The core 204 is formed in three cylindrical strands 206, 208, and 210 (
The area bounded by the sheath 202 is larger than the transverse cross-sectional area of the core 204. Therefore, there are spaces 220 between the core strands 206, 208, 210 and the sheath 202 and between the core strands themselves. An adherent powdery ignition layer 222, composed of the same material as the strands 206, 208, 210, is disposed on the inner side of the sheath 202.
The ignition line 192 is commercially available from Explosive Technology in Fairfield, Calif. and is known as ITLX. Although the ignition line 192 has been disclosed as having a cylindrical sheath 202 and a core 204 formed of three strands 206, 208 and 210, it is contemplated that the ignition line 192 could have many different constructions, such as those shown in U.S. Pat. No. 4,220,087, issued Sep. 7, 1980 and entitled "Linear Ignition Fuse".
Upon the occurrence of sudden vehicle deceleration, the deceleration sensor (not shown) transmits a signal over the lines 150 and 152 to effect ignition of the outer charge 164. Ignition of the outer charge 164 results in vibration of the imperforate wall portion 160 of the container 14c. The force transmitted by vibration of the wall portion 160 between the charges 164 and 174 causes ignition of the section 180 of the inner charge 174. The ignites the charge section 182. Ignition of the charge sections 180 and 182 of the inner charge 174 destroys the sealing disk 186 and ignites the core 204 at the end portion 194 of the ignition line 192.
Upon ignition of the core 204, the ignition reaction is propagated at a very high speed, on the order of 1,000-5,000 meters per second, along the ignition line 192. As the reaction travels along the ignition line 192, the sheath 202 is shattered. Shattering the sheath 202 results to small, incandescent particles of reaction products being radically projected from the ignition line 192.
Heat provided by the ignition of the ignition line 192 quickly heats the gas immediately adjacent to the surface of the sheath 202 to a temperature of approximately 1,000°C F. This ignites the combustible mixture 18c of gases in the chamber 16c. In addition, the small, incandescent particles of reaction products projected from the ignition line 192 as the sheath 202 is shattered are effective to ignite the mixture 18c of combustible gases at locations speed from the ignition line.
Thus, the ignition line 192 performs the dual functions of heating the mixture 18c of gases in the container 14c and of igniting the mixture of gases. Since the ignition line 192 adds a substantial amount of heat to the mixture 18c of gases, a lower amount of the fuel gas is required than would be the case if a different type of igniter was utilized.
From the above description of the invention, those skilled in the art will perceive applications, improvements, changes and modifications to the present invention. For example, the gas in the container 101 (
Blumenthal, Jack L., Gat, Nahum, Faigle, Ernst M., Semchena, John H., Thompson, Richard J.
Patent | Priority | Assignee | Title |
10155497, | Dec 17 2014 | TRW Airbag Systems GmbH | Inflator, airbag module and vehicle safety system |
11407378, | Mar 18 2019 | Airbag system and related methods of inflating an airbag | |
6536798, | Sep 27 2000 | Autoliv ASP, Inc | Controlling activation of restraint devices in a vehicle |
6688231, | Aug 02 1999 | Autoliv Development AB | Cord-type gas generator |
6726243, | May 31 2002 | Autoliv ASP, Inc | Tuning the performance of compressed gas-containing inflators |
7125042, | Mar 25 2004 | Automotive Systems Laboratory, Inc | Inflator using reversing axial flow |
7380820, | Jun 23 2005 | TRW Vehicle Safety Systems Inc. | Heated gas inflator |
Patent | Priority | Assignee | Title |
2850291, | |||
3180373, | |||
3450414, | |||
3588142, | |||
3655217, | |||
3674059, | |||
3723205, | |||
3806153, | |||
3813007, | |||
3822895, | |||
3868124, | |||
3895821, | |||
3966226, | Apr 17 1972 | TRW Vehicle Safety Systems Inc | Fluid supply for occupant restraint system |
4220087, | Nov 20 1978 | ET, INC | Linear ignition fuse |
4791805, | Jun 07 1985 | EXPERTEK, INC , A CORP OF MI | Fuel tank leak detection apparatus |
4878690, | Mar 09 1988 | Autoliv ASP, Inc | Light weight vehicle restraint bag inflator |
4890680, | Dec 30 1987 | Machine for working rock, especially a block drilling machine | |
4948439, | Dec 02 1988 | Automotive Systems Laboratory, Inc. | Composition and process for inflating a safety crash bag |
5031932, | Apr 05 1990 | BARCLAYS BANK PLC | Single pyrotechnic hybrid inflator |
5033772, | Jan 29 1990 | Key Safety Systems, Inc | Hybrid inflator |
5076607, | Nov 27 1990 | BARCLAYS BANK PLC | Hybrid inflator |
5092237, | Jun 20 1989 | Thomson-Brandt Armements | System using an electropyrotechnic device intended to trigger the operation of a gas generator |
DE4135547, | |||
EP445477, | |||
FR2111442, | |||
FR2116949, | |||
FR2163795, | |||
FR2171107, | |||
FR2198440, | |||
FR2231543, | |||
GB1079484, | |||
JP4210098, | |||
JP50112939, | |||
JP507334, |
Date | Maintenance Fee Events |
Feb 28 2006 | M1553: Payment of Maintenance Fee, 12th Year, Large Entity. |
Date | Maintenance Schedule |
Sep 17 2005 | 4 years fee payment window open |
Mar 17 2006 | 6 months grace period start (w surcharge) |
Sep 17 2006 | patent expiry (for year 4) |
Sep 17 2008 | 2 years to revive unintentionally abandoned end. (for year 4) |
Sep 17 2009 | 8 years fee payment window open |
Mar 17 2010 | 6 months grace period start (w surcharge) |
Sep 17 2010 | patent expiry (for year 8) |
Sep 17 2012 | 2 years to revive unintentionally abandoned end. (for year 8) |
Sep 17 2013 | 12 years fee payment window open |
Mar 17 2014 | 6 months grace period start (w surcharge) |
Sep 17 2014 | patent expiry (for year 12) |
Sep 17 2016 | 2 years to revive unintentionally abandoned end. (for year 12) |